1、Cranes Inspections Part 5: Bridge and gantry cranes, including portal and semi- portal cranes and their supporting structures BS ISO 9927-5:2017 BSI Standards Publication WB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06 ISO 2017 Cranes Inspections Part 5: Bridge and gantry cranes, including
2、portal and semi-portal cranes and their supporting structures Appareils de levage charge suspendue Vrifications Partie 5: Ponts et portiques roulants, y compris les ponts portiques et semi-portiques et leurs structures portantes INTERNATIONAL STANDARD ISO 9927-5 First edition 2017-09 Reference numbe
3、r ISO 9927-5:2017(E) National foreword This British Standard is the UK implementation of ISO 9927-5:2017. The UK participation in its preparation was entrusted to Technical Committee MHE/3/3, Bridge, gantry and slewing jib cranes. A list of organizations represented on this committee can be obtained
4、 on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2017 Published by BSI Standards Limited 2017 ISBN 978 0 580 91027 2 ICS 53.020.20 Compliance wit
5、h a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 September 2017. Amendments/corrigenda issued since publication Date Text affected BRITISH STANDARD BS ISO 99275:2017 ISO 20
6、17 Cranes Inspections Part 5: Bridge and gantry cranes, including portal and semi-portal cranes and their supporting structures Appareils de levage charge suspendue Vrifications Partie 5: Ponts et portiques roulants, y compris les ponts portiques et semi-portiques et leurs structures portantes INTER
7、NATIONAL STANDARD ISO 9927-5 First edition 2017-09 Reference number ISO 9927-5:2017(E) BS ISO 99275:2017 ISO 9927-5:2017(E)ii ISO 2017 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2017, Published in Switzerland All rights reserved. Unless otherwise specified, no part of this publication may
8、be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the r
9、equester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.org BS ISO 99275:2017 ISO 9927-5:2017(E)ii ISO 2017 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2017, Published in Switzerland A
10、ll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested
11、from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.orgISO 9927-5:2017(E)Foreword iv 1 Scope . 1 2 Normative
12、references 1 3 T erms and definitions . 1 4 General 1 5 Daily inspections 2 5.1 General . 2 5.2 Content . 2 5.3 Results 3 6 Frequent inspections . 3 6.1 General . 3 6.2 Items to be inspected . 3 6.3 Periodicity . 4 6.4 Results 4 7 Periodic inspections . 5 7.1 General . 5 7.2 Content . 5 7.3 Periodic
13、ity . 6 7.4 Results 6 8 Exceptional inspection . 7 8.1 General . 7 8.2 Content . 7 Annex A (normative) Overview of inspections 8 Annex B (informative) Example of periodic inspection checklist .10 ISO 2017 All rights reserved iii Contents Page BS ISO 99275:2017 ISO 9927-5:2017(E) Foreword ISO (the In
14、ternational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee h
15、as been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical
16、 standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in a
17、ccordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. De
18、tails of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an
19、 endorsement. For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the fol
20、lowing URL: www.iso.org/iso/foreword.html. The committee responsible for this document is ISO/TC 96, Cranes, Subcommittee SC 9, Bridge and gantry cranes. A list of all parts in the ISO 9927 series can be found on the ISO website.iv ISO 2017 All rights reserved BS ISO 99275:2017 ISO 9927-5:2017(E) Fo
21、reword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a tec
22、hnical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters o
23、f electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This documen
24、t was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such
25、 patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does
26、 not constitute an endorsement. For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade
27、 (TBT) see the following URL: www.iso.org/iso/foreword.html. The committee responsible for this document is ISO/TC 96, Cranes, Subcommittee SC 9, Bridge and gantry cranes. A list of all parts in the ISO 9927 series can be found on the ISO website.iv ISO 2017 All rights reserved INTERNATIONAL ST ANDA
28、RD ISO 9927-5:2017(E) Cranes Inspections Part 5: Bridge and gantry cranes, including portal and semi-portal cranes and their supporting structures 1 Scope This document specifies the inspections to be carried out on bridge and gantry cranes. It is intended to be used in conjunction with ISO 9927-1.
29、It does not cover inspection prior to the first use of a bridge or gantry crane. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies.
30、 For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 4309, Cranes Wire ropes Care and maintenance, inspection and discard ISO 9927-1, Cranes Inspections Part 1: General 3 T erms an d definiti ons For the purposes of this document, the followi
31、ng terms and definitions apply. ISO and IEC maintain terminological databases for use in standardization at the following addresses: ISO Online browsing platform: available at http:/ /www.iso.org/obp IEC Electropedia: available at http:/ /www.electropedia.org/ 3.1 competent person person who has the
32、 necessary practical and theoretical knowledge and the necessary experience of the crane and equipment used in the lifting operation to carry out the function satisfactorily Note 1 to entry: Some countries have legislation about the qualifications required for persons inspecting cranes. 4 General In
33、 order to ensure safe operation of bridge and gantry cranes, their proper working and operational condition shall be maintained. Therefore, all cranes need to undergo regular inspections. This ensures that deviations from safe conditions are detected and can be rectified. The inspections shall be ar
34、ranged by the user. The regular inspections are daily inspections, frequent inspections, ISO 2017 All rights reserved 1 BS ISO 99275:2017 ISO 9927-5:2017(E) periodic inspections, and exceptional inspections. If the crane is to be used for lifting a person, an appropriate inspection and risk assessme
35、nt should be carried out before the lift is commenced. The manufacturers instructions for inspection shall take precedence over the requirements of this document. Annex A gives an overview of the inspections (periodicity, content, persons in charge, results and reports). 5 Daily inspections 5.1 Gene
36、ral Daily inspections shall be carried out at the start of each shift during which the crane is to be used. These are to test the functionality of the crane and visually check for any defects (in general, no dismantling is required). It is essential that these are carried out from a position of safe
37、ty. Visual and auditory checks are normally made from floor level unless a better permanent vantage point is available. They shall be carried out by a competent person (e.g. the crane driver). 5.2 Content The inspections shall include the following: a) the functioning of emergency stop controls; b)
38、the functioning of all crane motion controls (generally without a load); c) the functioning of electrical isolator switch; d) the functioning of motion limiting devices, exercising caution while making checks in case of malfunction; e) the functioning of brakes (generally without a load); f) the fun
39、ctioning of limiting and indicating devices and audible warning devices, where fitted; g) a visual examination of the general condition of the crane structure and mechanisms, with particular attention to the ropes, chains or belts, the sheaves, the hook and its latch; h) any unusual noises or errati
40、c movement during operation; i) for cab-controlled cranes and cranes with access to the bridge, a visual examination to ensure that the work areas on the crane are tidy and free from any item which might fall, that access and egress from the cab is adequate and that the appropriate fire-fighting equ
41、ipment is available and serviceable; j) a visual examination of the condition of the cab controls, the pendant and associated cables or remote control station as appropriate; in particular, the condition of the casings and seals of pendant and remote controls, as damage can lead to false commands; k
42、) where an intelligent self-diagnosis and fault-finding system is provided, checking any information on the display; l) a visual examination to ensure that there are no obstructions in the path of travel of the crane and power feed system and that adequate precautions are in place to prevent collisi
43、ons; in particular for portal and semi-portal cranes, a check for any debris or other track obstructions;2 ISO 2017 All rights reserved BS ISO 99275:2017 ISO 9927-5:2017(E) periodic inspections, and exceptional inspections. If the crane is to be used for lifting a person, an appropriate inspection a
44、nd risk assessment should be carried out before the lift is commenced. The manufacturers instructions for inspection shall take precedence over the requirements of this document. Annex A gives an overview of the inspections (periodicity, content, persons in charge, results and reports). 5 Daily insp
45、ections 5.1 General Daily inspections shall be carried out at the start of each shift during which the crane is to be used. These are to test the functionality of the crane and visually check for any defects (in general, no dismantling is required). It is essential that these are carried out from a
46、position of safety. Visual and auditory checks are normally made from floor level unless a better permanent vantage point is available. They shall be carried out by a competent person (e.g. the crane driver). 5.2 Content The inspections shall include the following: a) the functioning of emergency st
47、op controls; b) the functioning of all crane motion controls (generally without a load); c) the functioning of electrical isolator switch; d) the functioning of motion limiting devices, exercising caution while making checks in case of malfunction; e) the functioning of brakes (generally without a l
48、oad); f) the functioning of limiting and indicating devices and audible warning devices, where fitted; g) a visual examination of the general condition of the crane structure and mechanisms, with particular attention to the ropes, chains or belts, the sheaves, the hook and its latch; h) any unusual
49、noises or erratic movement during operation; i) for cab-controlled cranes and cranes with access to the bridge, a visual examination to ensure that the work areas on the crane are tidy and free from any item which might fall, that access and egress from the cab is adequate and that the appropriate fire-fighting equipment is available and serviceable; j) a visual examination of the condition of the cab controls, the pendant and associated cables or remote control station as appropriate; in
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