BS PD CEN TR 1459-6-2015 Rough-terrain trucks Safety requirements and verification Application of EN ISO 13849-1 to slewing and non-slewing variable-reach rough-terrain tr.pdf

1、BSI Standards Publication PD CEN/TR 1459-6:2015 Rough-terrain trucks Safety requirements and verification Part 6: Application of EN ISO 13849-1 to slewing and non-slewing variable-reach rough-terrain truckPD CEN/TR 1459-6:2015 PUBLISHED DOCUMENT National foreword This Published Document is the UK im

2、plementation of CEN/TR 1459-6:2015. The UK participation in its preparation was entrusted to Technical Committee MHE/7, Industrial trucks. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary

3、 provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2015. Published by BSI Standards Limited 2015 ISBN 978 0 580 83396 0 ICS 53.060 Compliance with a British Standard cannot confer immunity from legal obligations. This Published Document wa

4、s published under the authority of the Standards Policy and Strategy Committee on 30 September 2015. Amendments issued since publication Date Text affectedPD CEN/TR 1459-6:2015TECHNICAL REPORT RAPPORT TECHNIQUE TECHNISCHER BERICHT CEN/TR 1459-6 August 2015 ICS 53.060 English Version Rough-terrain tr

5、ucks - Safety requirements and verification Part 6: Application of EN ISO 13849-1 to slewing and non- slewing variable-reach rough-terrain truck This Technical Report was approved by CEN on 6 July 2015. It has been drawn up by the Technical Committee CEN/TC 150. CEN members are the national standard

6、s bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloven

7、ia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved w

8、orldwide for CEN national Members. Ref. No. CEN/TR 1459-6:2015 E PD CEN/TR 1459-6:2015 CEN/TR 1459-6:2015 (E) 2 Contents Page European foreword . 5 Introduction . 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 7 4 General 8 5 Description of the procedure followed to determine PL rfor

9、 SRP/CS of trucks 11 6 Risk assessment methodology 11 7 Risk Assessment Process 12 7.1 Determination of Machine limits 12 7.2 Hazard identification (5.4 annex B of EN ISO 12100) .14 7.3 Risk evaluation.15 8 Required performance level for SRP/CS of trucks .16 8.1 prEN 1459-1 16 8.2 prEN 1459-2 17 8.3

10、 prEN 1459-3 18 Annex A (informative) Hazard identification .19 A.1 prEN 1459-1 19 A.2 EN 1459-2 26 A.3 EN 1459-3 30 Annex B (informative) Numerical weighting of Risk Priority Number (RPN) 32 Annex C (informative) Risk priority number and corresponding performance level .33 Annex D (informative) Com

11、parison of risks prEN 1459-1 and EN 1459-234 Annex E (informative) Risk Estimation and Evaluation 38 E.1 Hazard Identification Risk Estimation and Evaluation from 1.1. to 1.7 Operator 38 E.2 Hazard Identification Risk Estimation and Evaluation from 1.1. to 1.7 Co-worker .42 E.3 Hazard Identification

12、 Risk Estimation and Evaluation from 1.1. to 1.7 Bystander .45 E.4 Hazard Identification Risk Estimation and Evaluation from 2.1. to 2.8 Operator 48 E.5 Hazard Identification Risk Estimation and Evaluation from 2.1. to 2.8 Co-worker .51 E.6 Hazard Identification Risk Estimation and Evaluation from 2

13、.1. to 2.8 Bystander .54 E.7 Hazard Identification Risk Estimation and Evaluation from 3.1. to 3.5 Operator 57 E.8 Hazard Identification Risk Estimation and Evaluation from 3.1. to 3.5 Co-worker .60 E.9 Hazard Identification Risk Estimation and Evaluation from 3.1. to 3.5 Bystander .63 E.10 Hazard I

14、dentification Risk Estimation and Evaluation from 3.6. to 3.9 Operator 66 E.11 Hazard Identification Risk Estimation and Evaluation from 3.6. to 3.9 Co-worker .69 E.12 Hazard Identification Risk Estimation and Evaluation from 3.6. to 3.13 Bystander .72 E.13 Hazard Identification Risk Estimation and

15、Evaluation from 3.10. to 3.13 Operator 76 E.14 Hazard Identification Risk Estimation and Evaluation from 3.10. to 3.13 Co-worker .79 E.15 Hazard Identification Risk Estimation and Evaluation from 4.1. to 4.3 Operator 82 E.16 Hazard Identification Risk Estimation and Evaluation from 4.1. to 4.3 Co-wo

16、rker .85 E.17 Hazard Identification Risk Estimation and Evaluation from 4.1. to 4.3 Bystander .88 E.18 Hazard Identification Risk Estimation and Evaluation from 4.4. to 4.9 Operator 90 E.19 Hazard Identification Risk Estimation and Evaluation from 4.4. to 4.9 Co-worker .93 E.20 Hazard Identification

17、 Risk Estimation and Evaluation from 4.4. to 4.9 bystander 96 E.21 Hazard Identification Risk Estimation and Evaluation from 4.10. to 4.15 Operator 99 E.22 Hazard Identification Risk Estimation and Evaluation from 4.12. to 4.16 Co-worker .102 E.23 Hazard Identification Risk Estimation and Evaluation

18、 from 4.12. Bystander 105 E.24 Hazard Identification Risk Estimation and Evaluation from 6.1. to 6.5 Operator 107 PD CEN/TR 1459-6:2015 CEN/TR 1459-6:2015 (E) 3 E.25 Hazard Identification Risk Estimation and Evaluation from 6.1. to 6.5 Co-worker . 110 E.26 Hazard Identification Risk Estimation and E

19、valuation from 6.4. to 6.9 Bystander . 113 E.27 Hazard Identification Risk Estimation and Evaluation from 6.6. to 6.10 Operator . 116 E.28 Hazard Identification Risk Estimation and Evaluation from 6.6. to 6.10 Co-worker . 119 E.29 Hazard Identification Risk Estimation and Evaluation from 6.10. to 6.

20、15 Bystander . 122 E.30 Hazard Identification Risk Estimation and Evaluation from 6.11. to 6.14 Operator . 125 E.31 Hazard Identification Risk Estimation and Evaluation from 6.11. to 6.14 Co-worker . 128 E.32 Hazard Identification Risk Estimation and Evaluation from 6.15. to 6.18 Operator . 131 E.33

21、 Hazard Identification Risk Estimation and Evaluation from 6.15. to 6.18 Co-worker . 134 E.34 Hazard Identification Risk Estimation and Evaluation from 7.1. to 7.10 Operator . 137 E.35 Hazard Identification Risk Estimation and Evaluation from 7.1. to 7.5 Co-worker . 140 E.36 Hazard Identification Ri

22、sk Estimation and Evaluation from 7.1. to 7.8 Bystander . 143 E.37 Hazard Identification Risk Estimation and Evaluation from 7.6. to 7.10 Co-worker . 146 E.38 Hazard Identification Risk Estimation and Evaluation from 8.1. to 8.7 Operator . 149 E.39 Hazard Identification Risk Estimation and Evaluatio

23、n from 8.1. to 8.4 Co-worker . 152 E.40 Hazard Identification Risk Estimation and Evaluation from 8.2. to 8.5 Bystander . 155 E.41 Hazard Identification Risk Estimation and Evaluation from 8.8 to 8.12 Operator 158 E.42 Hazard Identification Risk Estimation and Evaluation from 8.5. to 8.8 Co-worker .

24、 161 E.43 Hazard Identification Risk Estimation and Evaluation from 8.9. to 8.12 Co-worker . 164 E.44 Hazard Identification Risk Estimation and Evaluation from 9.1. to 9.6 Co-worker . 167 E.45 Hazard Identification Risk Estimation and Evaluation from 9.1. to 9.4 Bystander . 170 E.46 Hazard Identific

25、ation Risk Estimation and Evaluation 10.2 Operator 173 E.47 Hazard Identification Risk Estimation and Evaluation from 10.1 to 10.2 Co-worker 174 E.48 Hazard Identification Risk Estimation and Evaluation 10.2 Bystander . 177 E.49 Hazard Identification Risk Estimation and Evaluation from 18.1 to 18.4

26、Operator 180 E.50 Hazard Identification Risk Estimation and Evaluation from 18.13 to 18.17 Co-worker 183 E.51 Hazard Identification Risk Estimation and Evaluation from 18.13 to 18.21 Bystander 186 E.52 Hazard Identification Risk Estimation and Evaluation from 18.4 to 18.8 Operator 189 E.53 Hazard Id

27、entification Risk Estimation and Evaluation from 18.18 to 18.22 Co-worker 192 E.54 Hazard Identification Risk Estimation and Evaluation from 18.9 to 18.12 Operator 195 E.55 Hazard Identification Risk Estimation and Evaluation from 18.13 to 18.16 Operator 198 E.56 Hazard Identification Risk Estimatio

28、n and Evaluation from 19.1 to 19.4 Operator 201 E.57 Hazard Identification Risk Estimation and Evaluation from 19.9 to 19.13 Co-worker 204 E.58 Hazard Identification Risk Estimation and Evaluation from 19.10 to 19.13 Bystander 207 E.59 Hazard Identification Risk Estimation and Evaluation from 19.5 t

29、o 19.16 Operator 210 E.60 Hazard Identification Risk Estimation and Evaluation from 19.17 to 19.20 Operator 213 E.61 Hazard Identification Risk Estimation and Evaluation from 20.1 to 20.5 Operator 216 E.62 Hazard Identification Risk Estimation and Evaluation from 20.1 to 20.5 Co-worker 219 E.63 Haza

30、rd Identification Risk Estimation and Evaluation from 20.1 to 20.5 Bystander 222 E.64 Hazard Identification Risk Estimation and Evaluation from 20.6 to 20.10 Operator 225 E.65 Hazard Identification Risk Estimation and Evaluation from 20.6 to 20.10 Co-worker 228 E.66 Hazard Identification Risk Estima

31、tion and Evaluation from 20.6 to 20.10 Bystander 231 E.67 Hazard Identification Risk Estimation and Evaluation from 20.11 to 20.15 Operator 234 E.68 Hazard Identification Risk Estimation and Evaluation from 20.11 to 20.15 Co-worker 237 E.69 Hazard Identification Risk Estimation and Evaluation from 2

32、0.11 to 20.15 Bystander 240 E.70 Hazard Identification Risk Estimation and Evaluation from 21.1 to 21.5 Operator 243 E.71 Hazard Identification Risk Estimation and Evaluation from 21.1 to 21.4 Co-worker 246 E.72 Hazard Identification Risk Estimation and Evaluation from 21.1 to 21.3 Bystander 249 E.7

33、3 Hazard Identification Risk Estimation and Evaluation from 21.6 to 21.9 Operator 252 E.74 Hazard Identification Risk Estimation and Evaluation from 21.5 to 21.9 Co-worker 255 E.75 Hazard Identification Risk Estimation and Evaluation from 21.4 to 21.6 Bystander 258 E.76 Hazard Identification Risk Es

34、timation and Evaluation from 22a.1 to 22a.5 Operator 261 E.77 Hazard Identification Risk Estimation and Evaluation from 22a.1 to 22a.5 Co-worker 264 E.78 Hazard Identification Risk Estimation and Evaluation from 22a.1 to 22a.4 Bystander 267 E.79 Hazard Identification Risk Estimation and Evaluation f

35、rom 22a.6 to 22a.10 Operator 270 E.80 Hazard Identification Risk Estimation and Evaluation from 22a.6 to 22a.10 Co-worker 273 E.81 Hazard Identification Risk Estimation and Evaluation from 22a.7 to 22a.10 Bystander 276 E.82 Hazard Identification Risk Estimation and Evaluation from 22b.1 to 22b.4 Ope

36、rator 279 E.83 Hazard Identification Risk Estimation and Evaluation from 22b.1 to 22b.4 Co-worker . 282 E.84 Hazard Identification Risk Estimation and Evaluation from 22b.7 to 22b.9 Bystander . 285 E.85 Hazard Identification Risk Estimation and Evaluation from 22b.5 to 22b.8 Operator 288 PD CEN/TR 1

37、459-6:2015 CEN/TR 1459-6:2015 (E) 4 E.86 Hazard Identification Risk Estimation and Evaluation from 22b.5 to 22b.8 Co-worker291 E.87 Hazard Identification Risk Estimation and Evaluation from 22b.10 to 22b.12 Bystander 294 E.88 Hazard Identification Risk Estimation and Evaluation from 22b.9 to 22b.12

38、Operator 297 E.89 Hazard Identification Risk Estimation and Evaluation from 22b.9 to 22b.13 Co-worker300 E.90 Hazard Identification Risk Estimation and Evaluation from 22b.13 to 22b.15 Operator 303 E.91 Hazard Identification Risk Estimation and Evaluation from 22b.14 to 22b.18 Co-worker .306 E.92 Ha

39、zard Identification Risk Estimation and Evaluation from 22b.16 to 22b.18 Operator 309 E.93 Hazard Identification Risk Estimation and Evaluation from 22c.1 to 22c.3 Operator.312 E.94 Hazard Identification Risk Estimation and Evaluation from 22c.1 to 22c.3 Co-worker 315 E.95 Hazard Identification Risk

40、 Estimation and Evaluation from 22c.3 to 22c.4 Bystander 318 E.96 Hazard Identification Risk Estimation and Evaluation from 22c.4 to 22c.6 Operator.321 E.97 Hazard Identification Risk Estimation and Evaluation from 22c.4 to 22c.6 Co-worker 324 E.98 Hazard Identification Risk Estimation and Evaluatio

41、n from 22d.1 to 22d.6 Operator 327 E.99 Hazard Identification Risk Estimation and Evaluation from 22d.1 to 22d.6 Co-worker330 E.100 Hazard Identification Risk Estimation and Evaluation from 22d.3 to 22d.4 Bystander 333 Bibliography 342 PD CEN/TR 1459-6:2015 CEN/TR 1459-6:2015 (E) 5 European foreword

42、 This document (CEN/TR 1459-6:2015) has been prepared by Technical Committee CEN/TC 150 “Industrial Trucks - Safety”, the secretariat of which is held by BSI. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shal

43、l not be held responsible for identifying any or all such patent rights. EN 1459 consists of the following parts, under the general title Rough-terrain trucks Safety requirements and verification: Part 1: Variable-reach trucks Part 2: Slewing variable-reach trucks Part 3: Interface between the varia

44、ble-reach truck and the work platform Part 4: Additional requirements for variable reach trucks handling freely suspended loads Part 5: Additional requirements for attachments and attachment interface Part 6: Application of EN ISO 13849-1 to slewing and non-slewing variable-reach rough-terrain truck

45、s PD CEN/TR 1459-6:2015 CEN/TR 1459-6:2015 (E) 6 Introduction This Technical Report has been prepared to explain the rationale used to determine the minimum required Performance Levels for rough terrain variable reach trucks as listed in EN 1459 series. It is intended to provide solid basis to the P

46、erformance Level Required (PL r ) required for the Safety Related Part of Control System (SRP/CS) referred to in prEN 1459-1, EN 1459-2 and EN 1459-3. The PL rhave been defined by using approaches from appropriate standards for safety of machinery and proven general principles for design. The method

47、ology described in this Technical Report may be used by other Technical Committees to assess the risk and determine PL rfor machines covered by other type C-standards. PD CEN/TR 1459-6:2015 CEN/TR 1459-6:2015 (E) 7 1 Scope This Technical Report describes the risk assessment methodology followed to d

48、etermine the Performance Level required (PL r ), as defined in EN ISO 13849-1:2008, for specific safety related parts of control system (SRP/CS) of rough-terrain variable-reach trucks covered by prEN 1459-1, EN 1459-2 and EN 1459-3. This Technical Report does not apply to SRP/CS that includes no ele

49、ctrical/electronic components. NOTE It is the intention of CEN TC150 WG2 to use the same methodology to develop future standards (e.g. further parts of EN 1459). 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. prEN 1459-1:2015, Rough-terrain trucks Safety requirements and verification Part 1: Vari