BS PD IEC TS 62257-9-5-2016 Recommendations for renewable energy and hybrid systems for rural electrification Integrated systems Selection of stand-alone lighting kits for.pdf

1、Recommendations for renewable energy and hybrid systems for rural electrification Part 9-5: Integrated systems Selection of stand-alone lighting kits for rural electrification PD IEC/TS 62257-9-5:2016 BSI Standards Publication WB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06National foreword

2、 This Published Document is the UK implementation of IEC/TS 62257-9- 5:2016. It supersedes PD IEC/TS 62257-9-5:2013 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee GEL/82, Photovoltaic Energy Systems. A list of organizations represented on this commit

3、tee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2016. Published by BSI Standards Limited 2016 ISBN 978 0 580 92813 0 ICS 27.1

4、60 Compliance with a British Standard cannot confer immunity from legal obligations. This Published Document was published under the authority of the Standards Policy and Strategy Committee on 31 July 2016. Amendments/corrigenda issued since publication Date Text affected PUBLISHED DOCUMENT PD IEC/T

5、S 62257-9-5:2016 IEC TS 62257-9-5 Edition 3.0 2016-06 TECHNICAL SPECIFICATION Recommendations for renewable energy and hybrid systems for rural electrification Part 9-5: Integrated systems Selection of stand-alone lighting kits for rural electrification INTERNATIONAL ELECTROTECHNICAL COMMISSION ICS

6、27.160 ISBN 978-2-8322-3495-2 Registered trademark of the International Electrotechnical Commission Warning! Make sure that you obtained this publication from an authorized distributor. colour inside PD IEC/TS 62257-9-5:2016 2 IEC TS 62257-9-5:2016 IEC 2016 CONTENTS FOREWORD . 15 INTRODUCTION . 18 1

7、 Scope 20 2 Normative references. 20 3 Terms and definitions 21 4 System limits . 25 4.1 System description 25 4.1.1 Components 25 4.1.2 Component categories . 26 4.1.3 Lighting parts definitions 29 4.1.4 Additional system elements 30 4.2 System measurements and observations . 30 4.2.1 General . 30

8、4.2.2 Product design, manufacture, and marketing aspects 31 4.2.3 Product durability and workmanship aspects . 34 4.2.4 Lighting durability aspects 37 4.2.5 Battery performance aspects 38 4.2.6 Solar module aspects . 39 4.2.7 Electrical characteristics 39 4.2.8 Performance aspects . 40 4.2.9 Light o

9、utput aspects . 42 4.2.10 Battery-charging circuit efficiency . 43 4.2.11 Self-certification aspects 43 5 Product specification . 44 5.1 General . 44 5.2 Applications 45 5.3 Quality assurance principles 45 5.4 Product specification framework description . 46 5.4.1 General . 46 5.4.2 Product specific

10、ation template 46 5.4.3 Tolerances . 50 5.4.4 Quality standards criteria . 50 5.4.5 Warranty requirements criteria . 56 6 Quality test method 56 6.1 General . 56 6.2 Applications 56 6.3 Sampling requirements 56 6.4 Laboratory requirements . 57 6.5 Testing requirements . 57 6.6 Recommended tests prog

11、ramme . 59 6.6.1 General . 59 6.6.2 Test preparation . 60 6.6.3 Batch A tests . 60 6.6.4 Batch B tests . 62 6.6.5 Batch C potentially destructive tests 63 6.6.6 Report preparation . 63 PD IEC/TS 62257-9-5:2016IEC TS 62257-9-5:2016 IEC 2016 3 6.7 Reporting 64 7 Market check method . 64 7.1 General .

12、64 7.2 Applications 64 7.3 Sampling requirements 65 7.4 Laboratory requirements . 65 7.5 Testing requirements . 65 7.6 Recommended tests programme . 65 7.7 Report requirements 65 8 Initial screening method . 66 8.1 General . 66 8.2 Applications 66 8.3 Sampling requirements 66 8.4 Laboratory requirem

13、ents . 66 8.5 Testing requirements . 66 8.6 Recommended tests programme . 68 8.7 Reporting 68 9 Accelerated verification method . 69 9.1 General . 69 9.2 Applications 69 9.3 Sampling requirements 70 9.3.1 General . 70 9.3.2 Verification entry testing . 70 9.3.3 Follow-up QTM testing . 70 9.4 Laborat

14、ory requirements . 71 9.5 Testing requirements . 71 9.5.1 General . 71 9.5.2 Verification entry testing . 71 9.5.3 Follow-up QTM testing . 73 9.6 Recommended tests programme . 74 9.7 Report requirements 74 10 Standardized specification sheets 74 10.1 General . 74 10.2 Applications 74 10.2.1 General

15、. 74 10.2.2 Guidance . 74 10.2.3 Framework for SSS guidelines document 75 Annex A (informative) Recommended quality standards for off-grid lighting market support programme qualification . 80 A.1 Overview. 80 A.2 Test requirements . 80 A.3 Product category requirements 80 A.4 Quality standards 80 A.

16、5 Warranty and end user support requirements . 82 Annex B (informative) Reserved . 84 Annex C (informative) Recommended SSS guidelines 85 C.1 General . 85 C.2 Qualification standards 85 PD IEC/TS 62257-9-5:2016 4 IEC TS 62257-9-5:2016 IEC 2016 C.3 Test result requirements 85 C.3.1 Original testing 8

17、5 C.3.2 Retesting and updates . 85 C.4 Style and format 86 C.5 Reporting precision . 86 C.6 Results verification 87 C.7 Section descriptions 87 C.7.1 General . 87 C.7.2 Header/overall performance . 87 C.7.3 General information . 88 C.7.4 Performance details . 89 C.7.5 Light output 90 C.7.6 Special f

18、eatures . 90 C.7.7 Durability . 90 C.7.8 Solar module details 91 C.7.9 Battery details 91 C.7.10 Marks and certifications . 92 C.7.11 SSS information . 92 C.8 Example sheet 93 Annex D (normative) Manufacturer self-reported information . 94 D.1 Background . 94 D.2 Outcomes . 94 D.3 Solicited informat

19、ion 94 D.3.1 General . 94 D.3.2 Confidential information (not released publicly) . 94 D.3.3 Public information (may be released publicly) . 95 D.4 Reporting 96 Annex E (normative) Product sampling . 98 E.1 Background . 98 E.2 Test outcomes 98 E.3 Related tests . 98 E.4 Procedure . 98 E.4.1 Retail sa

20、mpling 98 E.4.2 Warehouse sampling 99 E.5 Reporting 100 Annex F (normative) Visual screening 101 F.1 Background . 101 F.2 Test outcomes 101 F.3 Related tests . 101 F.4 Procedure . 101 F.4.1 Properties, features, and information 101 F.4.2 Specifications 105 F.4.3 Functionality and internal inspection

21、 . 107 F.5 Reporting 109 Annex G (normative) Sample preparation . 114 G.1 Background . 114 G.2 Test outcomes 114 G.3 Related tests . 114 PD IEC/TS 62257-9-5:2016IEC TS 62257-9-5:2016 IEC 2016 5 G.4 Procedure . 114 G.4.1 General . 114 G.4.2 Equipment requirements 114 G.4.3 Test prerequisites 115 G.4.

22、4 Procedure 115 G.4.5 Calculations . 117 G.5 Reporting 117 Annex H (normative) Power supply setup procedure . 118 H.1 Background . 118 H.2 Test outcomes 118 H.3 Related tests . 118 H.4 Equipment requirements 118 H.5 Setup procedure for photometric measurements and lumen maintenance tests . 119 H.5.1

23、 Test setup 119 H.5.2 DC voltage and current levels . 119 H.5.3 Stabilization period 120 H.5.4 4-wire power supply measurements 121 H.5.5 Filtering electronic noise 121 H.5.6 Troubleshooting . 121 H.6 Reporting 122 Annex I (normative) Light output test 123 I.1 Background . 123 I.2 Test outcomes 123

24、I.3 Related tests . 123 I.4 Luminous flux measurement techniques. 124 I.4.1 General . 124 I.4.2 Luminous flux measurements with an integrating sphere or goniophotometer 124 I.4.3 Luminous flux measurements using the multi-plane method 125 I.5 Correlated colour temperature (CCT) measurement . 127 I.6

25、 Colour rendering index (CRI) measurement . 127 I.7 Reporting 127 Annex J (normative) Lumen maintenance test 129 J.1 Background . 129 J.2 Test outcomes 129 J.3 Related tests . 130 J.4 Procedure . 130 J.4.1 General . 130 J.4.2 Full screening 130 J.4.3 Initial screening (500 h test) . 135 J.5 Calculat

26、ions 136 J.6 Alternate method for testing lumen maintenance using IESNA LM-80-08 136 J.6.1 Background . 136 J.6.2 Test prerequisites 136 J.6.3 Procedure 137 J.6.4 DUT preparation and LED thermocouple attachment guidelines 137 J.6.5 Calculations . 137 J.7 Reporting 138 PD IEC/TS 62257-9-5:2016 6 IEC

27、TS 62257-9-5:2016 IEC 2016 Annex K (normative) Battery test 140 K.1 Background . 140 K.2 Test outcomes 140 K.3 Related tests . 140 K.4 Procedure . 140 K.4.1 General . 140 K.4.2 Valve-regulated lead-acid battery test . 141 K.4.3 Nickel-metal hydride battery test 143 K.4.4 Lithium-ion battery test . 1

28、45 K.4.5 Lithium iron phosphate battery test . 146 K.5 Reporting 147 Annex L (informative) Battery testing recommended practices . 148 L.1 Background . 148 L.2 Deep discharge protection specifications by battery type 148 L.3 Overcharge protection specifications by battery type 149 Annex M (normative

29、) Full-battery run time test . 150 M.1 Background . 150 M.2 Test outcomes 150 M.3 Related tests . 151 M.4 Procedure . 151 M.4.1 Full-battery run time test 151 M.4.2 Full-battery run time test with deep discharge protection measurement . 155 M.5 Reporting 156 Annex N (normative) Full discharge prepar

30、ation . 158 N.1 Background . 158 N.2 Test outcomes 158 N.3 Related tests . 158 N.4 Procedure . 158 N.4.1 General . 158 N.4.2 Equipment requirements 158 N.4.3 Test prerequisites 158 N.4.4 Procedure 159 N.4.5 Calculations . 160 N.5 Reporting 160 Annex O (normative) Grid charge test 161 O.1 Background

31、. 161 O.2 Test outcomes 161 O.3 Related tests . 161 O.4 Procedure . 161 O.4.1 General . 161 O.4.2 Equipment requirements 161 O.4.3 Test prerequisites 161 O.4.4 Apparatus 162 O.4.5 Procedure 162 O.4.6 Calculations . 162 O.5 Reporting 162 Annex P (normative) Electromechanical charge test . 164 P.1 Bac

32、kground . 164 PD IEC/TS 62257-9-5:2016IEC TS 62257-9-5:2016 IEC 2016 7 P.2 Test outcomes 164 P.3 Related tests . 164 P.4 Procedure . 164 P.4.1 General . 164 P.4.2 Equipment requirements 164 P.4.3 Test prerequisites 164 P.4.4 Apparatus 165 P.4.5 Procedure 165 P.4.6 Calculations . 165 P.5 Reporting 16

33、5 Annex Q (normative) Photovoltaic module I-V characteristics test . 167 Q.1 Background . 167 Q.2 Test outcomes 167 Q.3 Related tests . 168 Q.4 Procedure . 168 Q.4.1 Testing using IEC 61215 (all parts) . 168 Q.4.2 Test programme using a solar simulator . 168 Q.4.3 Outdoor photovoltaic module I-V cha

34、racteristics test . 169 Q.5 Reporting 173 Annex R (normative) Solar charge test . 175 R.1 Background . 175 R.2 Test outcomes 175 R.3 Related tests . 175 R.4 Procedure . 176 R.4.1 General . 176 R.4.2 Test method using a resistor network . 176 R.4.3 Test method using a solar array simulator (SAS) 181

35、R.4.4 Calculations . 183 R.5 Reporting 188 Annex S (normative) Charge controller behaviour test 191 S.1 Background . 191 S.2 Test outcomes 191 S.3 Related tests . 192 S.4 Procedure . 192 S.4.1 Active deep discharge protection test . 192 S.4.2 Active overcharge protection test 194 S.4.3 Passive deep

36、discharge protection test . 197 S.4.4 Passive overcharge protection test . 199 S.4.5 Standby loss measurement 201 S.5 Reporting 202 Annex T (normative) Light distribution test 203 T.1 Background . 203 T.2 Test outcomes 203 T.3 Related tests . 204 T.4 Approved test methods 204 T.4.1 General . 204 T.4

37、.2 Goniophotometer . 208 T.4.3 Multi-plane method 208 PD IEC/TS 62257-9-5:2016 8 IEC TS 62257-9-5:2016 IEC 2016 T.4.4 Illuminance on a plane method . 211 T.4.5 Turntable method . 215 T.4.6 Illuminance on a desktop method . 217 T.5 Reporting 218 Annex U (normative) Physical and water ingress protecti

38、on test 223 U.1 Background . 223 U.2 Test outcomes 223 U.3 Related tests . 224 U.4 Procedure . 224 U.4.1 General . 224 U.4.2 IP testing at a laboratory that has been accredited to test according to IEC 60529 . 224 U.4.3 Simplified IP inspection for ingress of solid foreign objects 224 U.4.4 Simplifi

39、ed IP preliminary inspection for ingress of water with harmful effects . 226 U.5 Reporting 228 Annex V (normative) Level of water protection 229 V.1 Background . 229 V.2 Test outcomes 229 V.3 Related tests . 230 V.4 Laboratory requirements . 230 V.5 Procedure . 230 V.5.1 General . 230 V.5.2 Level of

40、 water protection for enclosure only 231 V.5.3 Level of water protection from technical aspects . 231 V.5.4 Overall level of water protection . 233 V.6 Reporting 234 Annex W (normative) Mechanical durability test 236 W.1 Background . 236 W.2 Test outcomes 236 W.3 Related tests . 237 W.4 Procedures .

41、 237 W.4.1 Drop test 237 W.4.2 Switch and connector test 238 W.4.3 Gooseneck and moving part test 239 W.4.4 Strain relief test . 240 W.5 Reporting 241 Annex X (informative) Reserved . 243 Annex Y (informative) Photometer box for relative luminous flux measurements 244 Y.1 Background . 244 Y.2 Plans

42、245 Y.3 Instructions for construction . 248 Annex Z (informative) Photometer tube for relative luminous flux measurements . 249 Z.1 Background . 249 Z.2 Plans 249 Z.3 Instructions for construction . 249 Annex AA (informative) Field testing methods . 250 AA.1 Background . 250 PD IEC/TS 62257-9-5:2016

43、IEC TS 62257-9-5:2016 IEC 2016 9 AA.2 Test outcomes 250 AA.3 Related tests . 250 AA.4 Laboratory requirements . 250 AA.5 Procedures . 251 AA.5.1 Full-battery run time test 251 AA.5.2 Solar run time test 252 AA.5.3 Luminous flux test 253 AA.5.4 Light distribution test 254 AA.6 Reporting 254 Annex BB

44、(normative) Battery durability test . 256 BB.1 Background . 256 BB.2 Test outcomes 256 BB.3 Related tests . 256 BB.4 Procedure . 256 BB.4.1 Durability storage test for valve-regulated lead-acid batteries 256 BB.4.2 Durability storage test for nickel-metal hydride batteries . 257 BB.4.3 Durability st

45、orage test for lithium-ion batteries 258 BB.4.4 Durability storage test for lithium iron phosphate batteries 259 BB.5 Reporting 259 Annex CC (normative) Equipment requirements 261 Annex DD (normative) Protection tests . 270 DD.1 Background . 270 DD.2 Test outcomes 270 DD.3 Related tests . 270 DD.4 P

46、rocedure . 271 DD.4.1 PV overvoltage protection test 271 DD.4.2 Miswiring protection test . 273 DD.4.3 Output overload protection test . 275 DD.5 Reporting 278 Annex EE (normative) Assessment of DC ports 282 EE.1 Background . 282 EE.2 Test outcomes 282 EE.3 Related tests . 283 EE.4 Procedure . 283 E

47、E.4.1 Preparation 283 EE.4.2 Measurement of steady-state port characteristics . 284 EE.4.3 Dynamic measurement . 290 EE.4.4 Summary calculations 294 EE.4.5 Pass/fail tests for functionality and truth in advertising 295 EE.5 Reporting 296 Annex FF (normative) Appliance tests 298 FF.1 Background . 298

48、 FF.2 Test outcomes 298 FF.3 Related tests . 298 FF.4 Procedure . 299 FF.4.1 General . 299 FF.4.2 Test procedure for LED or CFL light points . 299 FF.4.3 Test procedure for television sets . 300 PD IEC/TS 62257-9-5:2016 10 IEC TS 62257-9-5:2016 IEC 2016 FF.4.4 Test procedure for radios without inter

49、nal batteries . 300 FF.4.5 Test procedure for fans, motor-driven appliances, and other appliances without internal batteries 301 FF.4.6 Test procedure for other appliances with internal batteries 302 FF.5 Appliance operating voltage range test procedure 303 FF.5.1 General . 303 FF.5.2 Equipment requirements 304 FF.5.3 Procedure for appliances without internal batteries . 304 FF.5.4 Procedure for appliances with internal batteries 304 FF.6 Reporting 305 Annex GG (normative) Energy service calculations . 307 GG.1 Background