1、Low-voltage docking connectors for removable energy storage units PD IEC/TS 63066:2017 BSI Standards Publication WB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06National foreword This Published Document is the UK implementation of IEC/TS 63066:2017. The UK participation in its preparation wa
2、s entrusted by Technical Committee PEL/23, Electrical accessories, to Subcommittee PEL/23/4, Protected type plugs and sockets. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions
3、of a contract. Users are responsible for its correct application. The British Standards Institution 2017. Published by BSI Standards Limited 2017 ISBN 978 0 580 90190 4 ICS 29.120.30 Compliance with a British Standard cannot confer immunity from legal obligations. This Published Document was publish
4、ed under the authority of the Standards Policy and Strategy Committee on 30 April 2017. Amendments/corrigenda issued since publication Date Text affected PUBLISHED DOCUMENT PD IEC/TS 63066:2017 IEC TS 63066 Edition 1.0 2017-03 TECHNICAL SPECIFICATION Low-voltage docking connectors for removable ener
5、gy storage units INTERNATIONAL ELECTROTECHNICAL COMMISSION ICS 29.120.30 ISBN 978-2-8322-4124-0 Registered trademark of the International Electrotechnical Commission Warning! Make sure that you obtained this publication from an authorized distributor. PD IEC/TS 63066:2017 2 IEC TS 63066:2017 IEC 201
6、7 CONTENTS FOREWORD . 5 INTRODUCTION . 7 1 Scope 8 2 Normative references 8 3 Terms and definitions 9 4 General . 11 4.1 General requirements . 11 4.2 General notes on tests 11 4.3 General construction . 11 4.4 Visual examination tests . 12 4.5 Cable to be used . 12 4.6 Voltage and current for test
7、purposes . 12 4.7 Type of accessories 12 5 Standard ratings 13 6 Classification of accessories 13 7 Marking . 15 8 Dimensions 16 9 Protection against electric shock . 16 10 Provision for earthing 17 11 Terminals and terminations 18 12 Interlocks . 18 13 Resistance to ageing of rubber and thermoplast
8、ic material 19 14 General construction . 19 15 Construction of accessories . 19 16 Degrees of protection 19 17 Insulation resistance and dielectric strength 19 18 Mechanical endurance . 19 19 Temperature rise . 20 20 Mechanical strength 20 21 Screws, current-carrying parts and connections . 20 22 Cr
9、eepage distances, clearances and distances through sealing compound 20 23 Resistance to heat, to fire and to tracking 21 24 Conditional short-circuit current withstand test . 21 25 Electromagnetic compatibility 21 26 Dynamic mechanical severities 21 26.1 Minimum degree of dynamic mechanical severiti
10、es . 21 26.2 Appropriate functionality . 22 27 Electrical endurance 22 27.1 General requirements for accessories . 22 27.2 Temperature burden for accessories . 22 27.3 Damp heat for accessories 23 27.4 Contact resistance 23 PD IEC/TS 63066:2017IEC TS 63066:2017 IEC 2017 3 28 Climatic endurance for c
11、ontacts . 23 28.1 General requirements for contacts 23 28.2 Thermal change for contacts . 24 28.3 Dry heat for contacts . 24 28.4 Corrosion resistance for contacts 24 28.5 Damp heat for contacts . 24 28.6 Functionality for contacts 24 28.7 Shocks for contacts 24 29 Climatic endurance for bodies . 25
12、 29.1 General requirements for bodies . 25 29.2 Dry heat for bodies . 25 29.3 Cold resistance for bodies. 25 29.4 Cold temperatures for bodies 25 30 Salt stress endurance 26 30.1 General requirements for accessories . 26 30.2 Salt stress resistance 26 31 Operation with misalignments 26 31.1 Misalign
13、ment at normal operation . 26 31.2 Misalignment after unmating . 30 31.3 Misalignment by terminated wires . 30 31.4 Mating process effected by misalignment 30 32 Environmental conditions . 31 Annex A (normative) Test cycle electric endurance 33 Annex B (informative) Environmental performance classes
14、 for vehicles . 34 Annex C (informative) Examples for accessories on the market . 35 C.1 General . 35 C.2 Accessory example 1 35 C.3 Accessory example 2 38 C.4 Accessory example 3 42 C.5 Accessory example 4 44 C.6 Accessory example 5 46 C.7 Accessory example 6 48 Bibliography 50 Figure 1 Diagram sho
15、wing the use of the accessories 11 Figure 2 Orthogonal misalignment front view . 27 Figure 3 Angular misalignment side view 27 Figure 4 Angular misalignment top view 27 Figure C.1 Layout of accessory example 1 . 36 Figure C.2 Accessory example 1 Type A 37 Figure C.3 Accessory example 1 Type B 38 Fig
16、ure C.4 Layout of accessory example 2 . 39 Figure C.5 Accessory example 2 Type A 40 Figure C.6 Accessory example 2 Type B 41 Figure C.7 Accessory example 3 Type A 43 Figure C.8 Accessory example 3 Type B 44 PD IEC/TS 63066:2017 4 IEC TS 63066:2017 IEC 2017 Figure C.9 Drawings for accessory example 4
17、 Type A 45 Figure C.10 Drawings for accessory example 4 Type B 46 Figure C.11 Drawings for accessory example 5 Type A 47 Figure C.12 Drawings for accessory example 5 Type B 48 Figure C.13 Drawings for accessory example 6 Type A 49 Figure C. 14 Drawings for accessory example 6 Type B . 49 Table 1 Gen
18、eral design and usage of accessories . 12 Table 2 Preferred rated currents 13 Table 3 Short-time test currents . 18 Table 4 Mechanical endurance 20 Table 5 Dimensions of misalignments 28 Table 6 Combinations of misalignments . 29 Table 7 Environmental performance classes 31 Table 8 Severities for en
19、vironmental performance classes . 32 Table B.1 Severities for environmental performance classes for vehicles . 34 Table C.1 Parameters for accessory example 1 . 36 Table C.2 Parameters for accessory example 2 . 39 Table C.3 Parameters for accessory example 3 . 42 Table C.4 Parameters for accessory e
20、xample 4 . 45 Table C.5 Parameters for accessory example 5 . 47 Table C.6 Parameters for accessory example 6 . 48 PD IEC/TS 63066:2017IEC TS 63066:2017 IEC 2017 5 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ LOW-VOLTAGE DOCKING CONNECTORS FOR REMOVABLE ENERGY STORAGE UNITS FOREWORD 1) The Internation
21、al Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic
22、fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any
23、 IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non- governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standard
24、ization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has repre
25、sentation from all interested IEC National Committees. 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC
26、 cannot be held responsible for the way in which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional public
27、ations. Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas
28、, access to IEC marks of conformity. IEC is not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents includin
29、g individual experts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance
30、 upon, this IEC Publication or any other IEC Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the eleme
31、nts of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. The main task of IEC technical committees is to prepare International Standards. In exceptional circumstances, a technical committee may propose the publi
32、cation of a technical specification when the required support cannot be obtained for the publication of an International Standard, despite repeated efforts, or the subject is still under technical development or where, for any other reason, there is the future but no immediate possibility of an agre
33、ement on an International Standard. Technical specifications are subject to review within three years of publication to decide whether they can be transformed into International Standards. IEC TS 63066, which is a technical specification, has been prepared by subcommittee 23H: Plugs, socket-outlets
34、and couplers for industrial and similar applications, and for electric vehicles, of IEC technical committee 23: Electrical accessories. PD IEC/TS 63066:2017 6 IEC TS 63066:2017 IEC 2017 The text of this technical specification is based on the following documents: Enquiry draft Report on voting 23H/3
35、72/DTS 23H/361/RVC Full information on the voting for the approval of this technical specification can be found in the report on voting indicated in the above table. This document has been drafted in accordance with the ISO/IEC Directives, Part 2. In this document, the following print types are used
36、: requirements proper: in roman type; test specifications: in italic type; explanatory matter: in smaller roman type. The committee has decided that the contents of this document will remain unchanged until the stability date indicated on the IEC website under “http:/webstore.iec.ch“ in the data rel
37、ated to the specific document. At this date, the document will be reconfirmed, withdrawn, replaced by a revised edition, or amended. A bilingual version of this publication may be issued at a later date. PD IEC/TS 63066:2017IEC TS 63066:2017 IEC 2017 7 INTRODUCTION Pluggable energy storage technolog
38、y has a large demand and perspective in certain areas. With the advent of electric vehicles, energy storage units for renewable energy and other applications, guidance is needed to ensure safe and reliable operation, interoperability, environmental protection and energy efficiency. The industry need
39、s such a document to promote the technology development and popularization of pluggable energy storage technology. Compared to other accessories, several specific items are considered. The mating process may not have haptic support by the operator to find the correct position between the two parts o
40、f the connector. The mating process may have a mechanical feed which precludes the finding of the correct position between the two parts of the connector. To overcome these issues, the design of the accessories may consist partly of moveable parts to compensate a mechanical feed and tolerances. PD I
41、EC/TS 63066:2017 8 IEC TS 63066:2017 IEC 2017 LOW-VOLTAGE DOCKING CONNECTORS FOR REMOVABLE ENERGY STORAGE UNITS 1 Scope This document applies to docking connectors (hereinafter referred to as accessories) incorporated in or fixed to electrical equipment, intended to connect removable energy storage
42、units to a dedicated electric power conversion unit, to an energy consuming unit or to another energy storage unit. These accessories are intended for DC and may include an earth 1contact and/or optional auxiliary contacts for signaling and data. These accessories have a rated current of up to 800 A
43、 and rated operating voltages not exceeding 1 000 V DC. These accessories are not suitable for mating or unmating under load. These accessories are intended to be installed by instructed persons (IEC 60050-195:1998, 195-04-02) or skilled persons (IEC 60050-195:1998, 195-04-01) only. The list of pref
44、erred ratings is not intended to exclude other ratings. This document applies to accessories for use under environmental conditions as described in Clause 32. These accessories are intended to be connected to current carrying parts in copper or copper alloy only, plated or not plated. This document
45、also applies to accessories intended to be used at extra-low voltage. In locations where special conditions prevail, for example on board vehicles, additional requirements may apply. These accessories are intended to be used with a specific charging system. NOTE For conditions other than operation,
46、additional requirements could be applicable, for instance IEC 62133 and the UN Recommendations on the Transport of Dangerous Goods section 38.338.3. 2 Normative references Clause 3 of IEC 60309-1:1999, IEC 60309-1:1999/AMD1:2005 and IEC 60309-1:1999/AMD2:2012 applies, except as follows: Addition of
47、the following new references: IEC 60068-2-1, Environmental testing Part 2-1: Tests Test A: Cold IEC 60068-2-2, Environmental testing Part 2-2: Tests Test B: Dry heat IEC 60068-2-14, Environmental testing Part 2-14: Tests Test N: Change of temperature 1In some countries, the term ground is used inste
48、ad of earth. PD IEC/TS 63066:2017IEC TS 63066:2017 IEC 2017 9 IEC 60068-2-30, Environmental testing Part 2-30: Tests Test Db: Damp heat, cyclic (12 h + 12 h cycle) IEC 60068-2-38, Environmental testing Part 2-38: Tests Test Z/AD: Composite temperature/humidity cyclic test IEC 60068-2-52, Environment
49、al testing Part 2: Tests Test Kb: Salt mist, cyclic (sodium chloride solution) IEC 60068-2-60, Environmental testing Part 2-60: Tests Test Ke: Flowing mixed gas corrosion test IEC 60309-1:1999, Plugs, socket-outlets and couplers for industrial purposes Part 1: General requirements IEC 60309-1:1999/AMD1:2005 IEC 60309-1:1999/AMD2:2012 IEC 60352 (all parts), Solderless connections IEC 60417, Graphi
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