BS PD ISO TS 16096-2014 Reclaimed isobutene-isoprene (IIR) rubber Evaluation procedure《再生丁基(IIR)橡胶 评估程序》.pdf

1、BSI Standards Publication PD ISO/TS 16096:2014 Reclaimed isobutene-isoprene (IIR) rubber Evaluation procedurePD ISO/TS 16096:2014 PUBLISHED DOCUMENT National foreword This Published Document is the UK implementation of ISO/TS 16096:2014. The UK participation in its preparation was entrusted to Techn

2、ical Committee PRI/50, Rubber - Raw, natural and synthetic, including latex and carbon black. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsi

3、ble for its correct application. The British Standards Institution 2014. Published by BSI Standards Limited 2014 ISBN 978 0 580 80802 9 ICS 83.040.10 Compliance with a British Standard cannot confer immunity from legal obligations. This Published Document was published under the authority of the Sta

4、ndards Policy and Strategy Committee on 30 April 2014. Amendments issued since publication Date Text affectedPD ISO/TS 16096:2014 ISO 2014 Reclaimed isobutene-isoprene (IIR) rubber Evaluation procedure Caoutchouc isobutne-isoprne (IIR) rgnr Mthode dvaluation TECHNICAL SPECIFICATION ISO/TS 16096 Firs

5、t edition 2014-04-15 Reference number ISO/TS 16096:2014(E)PD ISO/TS 16096:2014ISO/TS 16096:2014(E)ii ISO 2014 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2014 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or

6、by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1

7、211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in SwitzerlandPD ISO/TS 16096:2014ISO/TS 16096:2014(E) ISO 2014 All rights reserved iii Contents Page Foreword iv 1 Scope . 1 2 Normative references 1 3 Sampling and sample preparation 1 4 Ph

8、ysical and chemical tests on raw rubber 2 4.1 Mooney viscosity . 2 4.2 Acetone extract . 2 4.3 Ash . 2 4.4 Carbon black . 2 4.5 Rubber content . 2 5 Preparation of test mix for evaluation . 2 5.1 Standard test formulation . 2 5.2 Mixing procedure Mixing with a laboratory mill . 3 6 Evaluation of vul

9、canization characteristics by a curemeter test . 4 6.1 Using an oscillating disc curemeter 4 6.2 Using a rotorless curemeter 5 7 Evaluation of Mooney viscosity of test mixes 5 8 Evaluation of tensile stress-strain properties of vulcanized test mixes .5 9 Evaluation of Shore hardness of vulcanized te

10、st mixes . 5 10 Test report . 5PD ISO/TS 16096:2014ISO/TS 16096:2014(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO tech

11、nical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely

12、 with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria nee

13、ded for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

14、 rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used i

15、n this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barri

16、ers to Trade (TBT) see the following URL: Foreword - Supplementary information The committee responsible for this document is ISO/TC 45, Rubber and rubber products, Subcommittee SC 3, Raw materials (including latex) for use in the rubber industry. NOTE 1 ISO/TC 45/SC 3 decided to publish a Technical

17、 Specification, because the result of the inter-laboratory test procedure (ITP) to validate the evaluation procedure on reclaimed isobutene-isoprene rubber may be dubious. NOTE 2 If the result of this ITP shows that the procedure is reproductible and reproducible, then this Technical Specification w

18、ill be converted into International Standard.iv ISO 2014 All rights reservedPD ISO/TS 16096:2014TECHNICAL SPECIFICATION ISO/TS 16096:2014(E) Reclaimed isobutene-isoprene (IIR) rubber Evaluation procedure 1 Scope This Technical Specification specifies physical and chemical tests on raw reclaimed isob

19、utene-isoprene (IIR) rubber, and standard materials, standard test formulations, equipment, and processing methods for evaluating the vulcanization characteristics and the mechanical properties of reclaimed isobutene-isoprene rubber. 2 Normative references The following documents, in whole or in par

20、t, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 37, Rubber, vulcanized or thermoplastic Determ

21、ination of tensile stress-strain properties ISO 247:2006, Rubber Determination of ash ISO 289-1, Rubber, unvulcanized Determinations using a shearing-disc viscometer Part 1: Determination of Mooney viscosity ISO 1407:2011, Rubber Determination of solvent extract ISO 1408:1995, Rubber Determination o

22、f carbon black content Pyrolytic and chemical degradation methods ISO 1795, Rubber, raw natural and raw synthetic Sampling and further preparative procedures ISO 2393, Rubber test mixes Preparation, mixing and vulcanization Equipment and procedures ISO 3417, Rubber Measurement of vulcanization chara

23、cteristics with the oscillating disc curemeter ISO 6502, Rubber Guide to the use of curemeters ISO 7619-1, Rubber, vulcanized or thermoplastic Determination of indentation hardness Part 1: Durometer method (Shore hardness) ISO 23529, Rubber General procedures for preparing and conditioning test piec

24、es for physical test methods ASTM D297-13, Standard Test Methods for Rubber Products Chemical Analysis 3 Sampling and sample preparation 3.1 Take a laboratory sample of approximately 1,5 kg by the method described in ISO 1795. 3.2 Prepare the test sample in accordance with ISO 1795. ISO 2014 All rig

25、hts reserved 1PD ISO/TS 16096:2014ISO/TS 16096:2014(E) 4 Physical and chemical tests on raw rubber 4.1 Mooney viscosity Determine the Mooney viscosity in accordance with ISO 289-1, on a test piece prepared as indicated in 3.2. Record the result as ML(1 + 4) at 100 C. 4.2 Acetone extract Determine th

26、e acetone extract in accordance with method A or method B of ISO 1407:2011. 4.3 Ash Determine the ash content in accordance with either method A or method B of ISO 247:2006. 4.4 Carbon black Determine the carbon black content in accordance with ISO 1408:1995, Method A. 4.5 Rubber content Determine t

27、he rubber content, R (in %), in accordance with ASTM D297-13, Part A, Clauses 11, 12, and 13. R = 100 (a + b + c) where:a is the carbon black content, in percent (%);b is the ash content, in percent (%);c is the acetone extract, in percent (%). 5 Preparation of test mix for evaluation 5.1 Standard t

28、est formulation The standard test formulation for evaluation of reclaimed isobutene-isoprene rubber is given in Table 1. The materials used shall be national or International Standard reference materials. If no standard reference material is available, the materials to be used shall be agreed betwee

29、n the interested parties.2 ISO 2014 All rights reservedPD ISO/TS 16096:2014ISO/TS 16096:2014(E) Table 1 Standard test formulation Material Parts by mass Reclaimed isobutene-isoprene rubber (IIR) 100,00 + x + y + z Zinc oxide a 5,00 Sulfur a 2,00 ZBEC (zinc dibenzyldithiocarbamate) a 1,50 Mercaptoben

30、zothiazole (MBT) 1,00 NOTE 1 x is the number of parts of carbon black to 100 parts of rubber in reclaimed isobutene-isoprene rubber. NOTE 2 y is the number of parts of acetone extract to 100 parts of rubber in reclaimed isobutene-isoprene rubber. NOTE 3 z i s th e n u m b e r o f p a rts o f a s h t

31、 o 1 0 0 p a rts o f ru b b e r i n r e c l a i m e d i s o b u t e n e - isoprene rubber. aPowder materials are used (standard curing ingredients used in the industry). 5.2 Mixing procedure Mixing with a laboratory mill The standard laboratory mill-batch mass, in grams, shall be enough to form prop

32、er rolling band. The surface temperature of the rolls shall be maintained at 50 C 5 C throughout the mixing. A good rolling bank at the nip of the rolls shall be maintained during mixing. If this is not obtained with the nip settings specified hereunder, small adjustments to the mill openings can be

33、 necessary. A mill batch mass based on two times the formulation mass can also be used. However in this case, more adjustment to the mill openings is necessary. Duration min Cumulative time min a) Band the reclaimed rubber with the mill opening set at 1,2 mm. 1,0 1,0 b) Add the zinc oxide across the

34、 mill rolls at a uniform rate. When all the zinc oxide has been incorporated, make a 3/4 cut from each side. Do not cut the batch while powder is evident in the bank or on the milling surface. Be certain to return to the batch any mate- rials that drop through the mill. 1,0 2,0 c) Add the MBT across

35、 the mill rolls at a uniform rate. When all the powder has been incorporated, make a 3/4 cut from each side. 1,0 3,0 d) Add the ZBEC across the mill rolls at a uniform rate. When all the powder has been incorporated, make a 3/4 cut from each side. 1,0 4,0 e) Add the sulfur across the mill rolls at a

36、 uniform rate. When all the sulfur has been incorporated, make a 3/4 cut from each side. 1,0 5,0 f) Cut the batch from the mill and take off the mill rolls. 2,0 7,0 ISO 2014 All rights reserved 3PD ISO/TS 16096:2014ISO/TS 16096:2014(E) g) Set the mill opening to 1,2 mm and pass the rolled batch endw

37、ise through the mill 12 times. 3,0 10,0 Total time (max.) h) Sheet the batch in grain direction to an approximate thickness of 6 mm and check-weigh the batch (see ISO 2393). If the mass of the batch differs from the theoretical value by more than + 0,5 % or - 1,5 %, discard the batch and re-mix. i)

38、Remove sufficient material for curemeter testing. j) Sheet the batch to approximately 2,2 mm for preparing test slabs or to the appropriate thickness for preparing ISO ring or dumbbell test pieces in accordance with ISO 37. k) After mixing, condition the batch for at least 2 h, but not more than 24

39、h, if possible at standard laboratory temperature and humidity as defined in ISO 23529. NOTE For very low Mooney viscosity reclaim rubber, tendency of reclaim sticking to the roll can be observed. Hence, cutting as mentioned in the procedure cannot be possible. In such case, scraper blade as shown i

40、n Figure 1 can be employed. After scraping the material each time, it should be folded two times and passed through mill again to ensure proper blending of chemical. Figure 1 Example of scraper blade 6 Evaluation of vulcanization characteristics by a curemeter test 6.1 Using an oscillating disc cure

41、meter Measure the following standard test parameters: M L , M Hat defined time, t s1 , t c (50), t c (90), t c (95), and t c (99) in accordance with ISO 3417, using the following test conditions: oscillation frequency: 1,7 Hz (100 cycles per minute); amplitude of oscillation: 1 of arc (An amplitude

42、of oscillation of 3 of arc is permitted as an alternative. If such an amplitude is chosen, measure t s2instead of t s1 .); torque range: to be chosen to give at least 75 % of full-scale deflection at M H;4 ISO 2014 All rights reservedPD ISO/TS 16096:2014ISO/TS 16096:2014(E) die temperature: 160 C 0,

43、3 C; pre-heat time: None. 6.2 Using a rotorless curemeter Measure the following standard test parameters: F L , F maxat defined time, t s1 , t c (50), t c (90), t c (95), and t c (99) in accordance with ISO 6502, using the following test conditions: oscillation frequency: 1,7 Hz (100 cycles per minu

44、te); amplitude of oscillation: 0,5 of arc (An amplitude of oscillation of 1 of arc is permitted as an alternative. If such an amplitude is chosen, measure t s2instead of t s1 .); torque range: to be chosen to give at least 75 % of full-scale deflection at F max ; die temperature: 160 C 0,3 C; pre-he

45、at time: none. The two types of curemeter cannot give identical results. 7 Evaluation of Mooney viscosity of test mixes Determine the Mooney viscosity in accordance with ISO 289-1. Record the result as ML(1 + 4) at 100 C. 8 Evaluation of tensile stress-strain properties of vulcanized test mixes WARN

46、ING Formation of nitrosamines is possible during the cure. Vulcanize sheets at 160 C for 30 min. Condition the vulcanized sheets for 16 h to 96 h at a standard laboratory temperature and, if possible, at a standard laboratory humidity as defined in ISO 23529. Measure the stress-strain properties in

47、accordance with ISO 37. 9 Evaluation of Shore hardness of vulcanized test mixes Measure the Shore hardness using durometers with the A-scale for rubbers in the normal hardness range in accordance with ISO 7619-1. 10 Test report The test report shall include the following: a) a reference to this Tech

48、nical Specification (i.e. ISO/TS 16096); b) all details necessary for the identification of the sample; c) the method used for the ash determination (method A or method B of ISO 247:2006); d) the method used for the acetone extract determination (method A or method B of ISO 1407:2011); e) the method

49、 used for the carbon black determination (method A of ISO 1408:1995); ISO 2014 All rights reserved 5PD ISO/TS 16096:2014ISO/TS 16096:2014(E) f) the reference materials used to prepare the test mix; g) the ambient conditions in the laboratory during preparation of the test mix; h) the type of curemeter used, the defined time at which M Hwas measured and the amplitude of oscillation used for the curemeter test, as defined in Clause