API ICP TES EXAM PACK-2015 TES TANK ENTRY SUPERVISOR CERTIFICATION EXAMINATION (FOR API ICP EXAM ONLY) .pdf

1、 Tank Entry Supervisor (TES) Publications Effectivity Sheet FOR: March 2015 through November 2015 Listed below are the effective editions of the publications required for this exam for the date(s) shown above. Please be advised that API documents and publications are copyrighted materials. Reproduci

2、ng these documents without API permission is illegal. The primary references for the development of APIs Tank Entry Supervisor Certification Program are: API Standard 2015 and its companion API RP 2016. While these standards provide a substantial body of knowledge they also incorporate by reference

3、additional background material, much of it regulatory. API Std. 2015 Requirements for Safe Entry and Cleaning of Petroleum Storage Tanks 6th Edition, August 2001 (Reaffirmed May 2006) RP 2016 Guidelines and Procedures for Entering Phone: 1-800-699-9277 IHS Documents: ; Phone: 1-800-854-7179 Requirem

4、ents for Safe Entry and Cleaning of Petroleum Storage TanksANSI/API STANDARD 2015-2001SIXTH EDITION, AUGUST 2001REAFFIRMED, MAY 1, 2006Requirements for Safe Entry andCleaning of Petroleum StorageTanksDownstream SegmentANSI/API STANDARD 2015-2001SIXTH EDITION, AUGUST 2001REAFFIRMED, MAY 1, 2006SPECIA

5、L NOTESAPI publications necessarily address problems of a general nature. With respect to partic-ular circumstances, local, state, and federal laws and regulations should be reviewed.API is not undertaking to meet the duties of employers, manufacturers, or suppliers towarn and properly train and equ

6、ip their employees, and others exposed, concerning healthand safety risks and precautions, nor undertaking their obligations under local, state, or fed-eral laws.Information concerning safety and health risks and proper precautions with respect to par-ticular materials and conditions should be obtai

7、ned from the employer, the manufacturer orsupplier of that material, or the material safety data sheet.Nothing contained in any API publication is to be construed as granting any right, byimplication or otherwise, for the manufacture, sale, or use of any method, apparatus, or prod-uct covered by let

8、ters patent. Neither should anything contained in the publication be con-strued as insuring anyone against liability for infringement of letters patent.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least everyfive years. Sometimes a one-time extension of up to two ye

9、ars will be added to this reviewcycle. This publication will no longer be in effect five years after its publication date as anoperative API standard or, where an extension has been granted, upon republication. Statusof the publication can be ascertained from the API Standards Department telephone (

10、202)682-8000. A catalog of API publications and materials is published annually and updatedquarterly by API, 1220 L Street, N.W., Washington, D.C. 20005.This document was produced under API standardization procedures that ensure appropri-ate notification and participation in the developmental proces

11、s and is designated as an APIstandard. Questions concerning the interpretation of the content of this standard or com-ments and questions concerning the procedures under which this standard was developedshould be directed in writing to the Standardization Manager, American Petroleum Institute,1220 L

12、 Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce ortranslate all or any part of the material published herein should also be addressed to the gen-eral manager.API standards are published to facilitate the broad availability of proven, sound engineer-ing and operating pract

13、ices. These standards are not intended to obviate the need for apply-ing sound engineering judgment regarding when and where these standards should beutilized. The formulation and publication of API standards is not intended in any way toinhibit anyone from using any other practices.Any manufacturer

14、 marking equipment or materials in conformance with the markingrequirements of an API standard is solely responsible for complying with all the applicablerequirements of that standard. API does not represent, warrant, or guarantee that such prod-ucts do in fact conform to the applicable API standard

15、.All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street,

16、N.W., Washington, D.C. 20005.Copyright 2001 American Petroleum InstituteFOREWORDANSI/API Standard 2015, Requirements for Safe Entry and Cleaning of Petroleum Stor-age Tanks, was prepared under the auspices of the API Safety and Fire Protection Subcom-mittee. It is intended for use by API member comp

17、anies and others to develop safe practicesfor planning, managing, and conducting tank cleaning work in atmospheric and low pressurestorage tanks. A companion document, ANSI/API Recommended Practice 2016, Guidelinesand Procedures for Entering and Cleaning Petroleum Storage Tanks, provides supplementa

18、linformation applicable to the requirements and components of this standard.API publications may be used by anyone desiring to do so. Every effort has been made bythe Institute to assure the accuracy and reliability of the data contained in them; however, theInstitute makes no representation, warran

19、ty, or guarantee in connection with this publicationand hereby expressly disclaims any liability or responsibility for loss or damage resultingfrom its use or for the violation of any federal, state, or municipal regulation with which thispublication may conflict.Suggested revisions are invited and

20、should be submitted to the Standardization Manager,American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005.iiiCONTENTSPage1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Scope and Applicability. .

21、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Non-Applicability and Other Tank Cleaning Applications. . . . . . . . . . . . . . . . . . 11.3 ANSI/API Recommended Practice 2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4 Regulatory

22、Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5 Tank Cleaning Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23、 . . . . . . . . . . . . . . . . . . . . 32.1 Codes, Standards and Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2 United States Government Regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.3 Other Publications and References . . . .

24、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25、 . . . . . . . . . . 53.2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 ADMINISTRATIVE CONTROLS AND PROCEDURES. . . . . . . . . . . . . . . . . . . . . 104.1 General Requirements . . . . . . . . . . . . . . . . . . . . .

26、. . . . . . . . . . . . . . . . . . . . . . . . 104.2 Written Tank Cleaning Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.3 Qualified Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124.4 Training Requi

27、rements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134.5 Contractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134.6 Tank Cleaning Equipment . . . . . . . . . . . . . . . . . . . . . . . .

28、. . . . . . . . . . . . . . . . . . 135 PREPARING THE TANK FOR ENTRY AND CLEANING . . . . . . . . . . . . . . . . . . 145.1 Initial Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145.2 Typical Tanks . . . . . . . . . . . . . . . . . . . .

29、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.3 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.4 Isolating the Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30、 . . 165.5 Control of Ignition Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165.6 Vapor and Gas Freeing, Degassing, and Ventilating . . . . . . . . . . . . . . . . . . . . . . 185.7 Initial Tank Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .

31、 . . . . . . . . . . . . . . . . . . . . 186 TESTING THE TANK ATMOSPHERE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186.1 Atmospheric Testing Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186.2 Atmospheric Testing Instruments . . . . .

32、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.3 Atmosphere Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20vPage7 STORAGE TANK HAZARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227.

33、1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227.2 Oxygen Deficiency and Enrichment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227.3 Fire and Explosion Hazards. . . . . . . . . . . . . . . . . . .

34、 . . . . . . . . . . . . . . . . . . . . . . 237.4 Toxic Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247.5 Physical and Other Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 HAZARD ASSESSMEN

35、T FOR ENTRY PERMITS . . . . . . . . . . . . . . . . . . . . . . . . . 268.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268.2 Levels of Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36、 . . . . . . . . . . 278.3 Entry into Tanks Classified as Permit Required Confined Spaces . . . . . . . . . . . 278.4 Entry into Tanks Classified as Non-Permit Required Confined Spaces . . . . . . . 308.5 Entry into Tanks Classified as Non-Confined Spaces. . . . . . . . . . . . . . . . . . . . . 318

37、.6 Entry for Assessment of Tank Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 PERSONAL PROTECTIVE EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339.1 Protective Clothing and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38、. . . . . 339.2 Respiratory Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3410 TANK CLEANING PERSONNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3610.1 General . . . . . . . . . . . . . . . . . . . . . . . . .

39、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3610.2 Entry Supervisors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3610.3 Entrants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40、 . . . . . . . 3710.4 Attendants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3810.5 Qualified Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3911 ENTERING AND WORKING INSIDE THE

41、 TANK. . . . . . . . . . . . . . . . . . . . . . . . . 4011.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4011.2 Entry Permit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42、. . . . . 4011.3 Continuous Forced Air Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4111.4 Tank Safe (Cold) Work, Maintenance and Repairs. . . . . . . . . . . . . . . . . . . . . . . 4211.5 Undesirable Product, Sludge, and Residue Disposal . . . . . . . . . . . .

43、 . . . . . . . . . 4212 HOT WORK AND TANK REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4212.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4212.2 Hot Work Permits. . . . . . . . . . . .

44、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4212.3 Hot Work Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4312.4 Hot Work in Leaded Service Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45、. . 4412.5 Fire Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4413 EMERGENCY PLANNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44viPage13.1 Emergency Response Plan. . . . . . . . . . . .

46、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4413.2 Outside Rescue Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4513.3 Employer (Owner/Operator and Contractor) Rescuers. . . . . . . . . . . . . . . . . . . . 4513.4 Rescue Equipment .

47、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4613.5 Other Emergencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4713.6 Medical Emergencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48、. . . . . . . . . . . . . . . . 4714 RECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4714.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4714.2 Recommissioni

49、ng Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4714.3 Refilling Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4814.4 Sampling and Gauging Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4814.5 Control of Ignition Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4915 TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .