API RP 1102-2007 Steel Pipelines Crossing Railroads and Highways (SEVENTH EDITION ERTA 1 NOVEMBER 2008 ERTA 2 MAY 2010 ERTA 3 SEPTEMBER 2012 ERTA 4 FEBRUARY 2014 ERTA 5 MARCH 2014).pdf

1、Steel Pipelines Crossing Railroads and HighwaysAPI RECOMMENDED PRACTICE 1102SEVENTH EDITION, DECEMBER 2007REAFFIRMED, DECEMBER 2012ERRATA, NOVEMBER 2008ERRATA 2, MAY 2010ERRATA 3, SEPTEMBER 2012ERRATA 4, FEBRUARY 2014ERRATA 5, MARCH 2014Steel Pipelines Crossing Railroads and HighwaysDownstream Segme

2、ntAPI RECOMMENDED PRACTICE 1102SEVENTH EDITION, DECEMBER 2007REAFFIRMED, DECEMBER 2012ERRATA, NOVEMBER 2008ERRATA 2, MAY 2010ERRATA 3, SEPTEMBER 2012ERRATA 4, FEBRUARY 2014ERRATA 5, MARCH 2014Special NotesAPI publications necessarily address problems of a general nature. With respect to particular c

3、ircumstances, local, state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness

4、 of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publ

5、ication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in

6、 connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.API publications are published to facilitate the broad avail

7、ability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way

8、 to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee t

9、hat such products do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publish

10、er. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005.Copyright 2007 American Petroleum InstituteForewordThe need for an industry-recommended practice to address installation of pipeline crossings under railroads was first recognized by the publication of Am

11、erican Petroleum Institute (API) Code 26 in 1934. This code represented an understanding between the pipeline and railroad industries regarding the installation of the relatively small-diameter lines then prevalent.The rapid growth of pipeline systems after 1946 using large-diameter pipe led to the

12、reevaluation and revision of API Code 26 to include pipeline design criteria. A series of changes were made between 1949 and 1952, culminating in the establishment in 1952 of Recommended Practice 1102. The scope of Recommended Practice 1102 (1952) included crossings of highways in anticipation of th

13、e cost savings that would accrue to the use of thin-wall casings in conjunction with the pending construction of the Defense Interstate Highway System.Recommended Practice 1102 (1968) incorporated the knowledge gained from known data on uncased carrier pipes and casing design and from the performanc

14、e of uncased carrier pipes under dead and live loads, as well as under internal pressures. Extensive computer analysis was performed using Spanglers Iowa Formula 1 to determine the stress in uncased carrier pipes and the wall thickness of casing pipes in instances where cased pipes are required in a

15、n installation.The performance of carrier pipes in uncased crossings and casings installed since 1934, and operated in accordance with API Code 26 and Recommended Practice 1102, has been excellent. There is no known occurrence in the petroleum industry of a structural failure due to imposed earth an

16、d live loads on a carrier pipe or casing under a railroad or highway. Pipeline company reports to the U.S. Department of Transportation in compliance with 49 Code of Federal Regulations Part 195 corroborate this record.The excellent performance record of uncased carrier pipes and casings may in part

17、 be due to the design process used to determine the required wall thickness. Measurements of actual installed casings and carrier pipes using previous Recommended Practice 1102 design criteria demonstrate that the past design methods are conservative. In 1985, the Gas Research Institute (GRI) began

18、funding a research project at Cornell University to develop an improved methodology for the design of uncased carrier pipelines crossing beneath railroads and highways. The research scope included state-of-the-art reviews of railroad and highway crossing practices and performance records 2, 3. three

19、dimensional finite element modeling of uncased carrier pipes beneath railroads and highways, and extensive field testing on full-scale instrumented pipelines. The results of this research are the basis for the new methodology for uncased carrier pipe design given in this edition of Recommended Prac

20、tice 1102. The GRI summary report, Technical Summary and Database for Guidelines for Pipelines Crossing Railroads and Highway by Ingraffea et al. 4, includes the results of the numerical modeling, the full derivations of the design curves used in this recommended practice, and the data base of the f

21、ield measurements made on the experimental test pipelines.This recommended practice contains tabular values for the wall thickness of casings where they are required in an installation. The loading values that were employed are Cooper E-80 with 175% impact for railroads and 10,000 lbs (44.5 kN) per

22、tandem wheel with 150% impact for highways. Due notice should be taken of the fact that external loads on flexible pipes can cause failure by buckling. Buckling occurs when the vertical diameter has undergone 18% to 22% deflection. Failure by buckling does not result in rupture of the pipe wall, alt

23、hough the metal may be stressed far beyond its elastic limit. Recommended Practice 1102 (1993) recognizes this performance of a properly installed flexible casing pipe, as opposed to heavy wall rigid structures, and has based its design criteria on a maximum vertical deflection of 3% of the vertical

24、 diameter. Measurement of actual installed casing pipe using Recommended Practice 1102 (1981) design criteria demonstrates that the Iowa Formula is very conservative, and in most instances, the measures long-term vertical deflection has been 0.65% or less of the vertical diameter.Recommended Practic

25、e 1102 has been revised and improved repeatedly using the latest research and experience in measuring actual performance of externally loaded uncased pipelines under various environmental conditions and using new materials and construction techniques developed since the recommended practice was last

26、 revised. The iiicurrent Recommended Practice 1102 (2007) is the seventh edition and reflects the most recent design criteria and technology.The seventh edition of Recommended Practice 1102 (2007) has been reviewed by the API Pipeline Operations Technical Committee utilizing the extensive knowledge

27、and experiences of qualified engineers responsible for design construction, operation and maintenance of the nations petroleum pipelines. API appreciatively acknowledges their contributions. Nothing contained in any API publication is to be construed as granting any right, by implication or otherwis

28、e, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.This document was produced under API standardization procedur

29、es that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed shoul

30、d be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.Generally, API standards are r

31、eviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is

32、 published annually and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, D.C. 20005, standardsapi.org.ivContentsPage1 Scope . . . . . . . . . . . . . . . . .

33、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34、 . . 11.2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 Type of Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35、 . . . . . . . . . . . . . . . . . . . . . . . 11.4 Provisions for Public Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5 Approval for Crossings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Symbols, Equations, and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.3 Definitions . . . . . . .

38、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Provisions for Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39、 . . 64 Uncased Crossings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1 Type of Crossing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40、 . . . . . . . . . . . . . . . . . 74.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.3 Location and Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.4 Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.5 Design. . . . . . . . . . . . . . . . . . . .

42、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94.6 Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

43、4.7 Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.8 Limits of Calculated Stresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44、 . . . . . . . . . . . . . . 224.9 Orientation of Longitudinal Welds at Railroad and Highway Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . 304.10 Location of Girth Welds at Railroad Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45、305 Cased Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305.1 Carrier Pipe Installed within a Casing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46、 . . . . . . . . 305.2 Casings for Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305.3 Minimum Internal Diameter of Casing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47、 . . . . . . . . . . . . . . . 305.4 Wall Thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305.5 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315.6 Location and Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315.7 Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . .

49、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325.8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325.9 Casing Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325.10 Casing Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .