API RP 14C-2017 Analysis Design Installation and Testing of Safety Systems for Offshore Production Facilities (EIGHTH EDITION ERTA May 2018) .pdf

1、Analysis, Design, Installation, and Testing of Safety Systems for Offshore Production FacilitiesAPI RECOMMENDED PRACTICE 14CEIGHTH EDITION, FEBRUARY 2017Special NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal

2、laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or a

3、ssume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors,consultants, or other assignees represent that use of this publication would not infringe upon privately ow

4、ned rights.API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train andequip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking theirobligations to comply with authorities having jurisdiction.

5、Information concerning safety and health risks and proper precautions with respect to particular materials andconditions should be obtained from the employer, the manufacturer or supplier of that aterial, or the material safetydatasheet.Work sites and equipment operations may differ. Users are solel

6、y responsible for assessing their specific equipmentand premises in determining the appropriateness of applying the provisions of this recommended practice. At alltimes users should employ sound business, scientific, engineering, and judgment safety when using thisrecommended practice.Classified are

7、as may vary depending on the location, conditions, equipment, and substances involved in any givensituation. Users of this recommended practice should consult with the appropriate authorities having jurisdiction.API publications may be used by anyone desiring to do so. Every effort has been made by

8、the Institute to ensure theaccuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, orguarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for

9、the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering

10、 judgmentregarding when and where these publications should be utilized. The formulation and publication of API publicationsis not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an A

11、PI standardis solely responsible for complying with all the applicable requirements of that standard. API does not represent,warrant, or guarantee that such products do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, translated, stored in a

12、 retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2017 American Petroleum InstituteForew

13、ordOther API documents for safety and antipollution systems used in offshore oil and gas production include thefollowing: API Recommended Practice 14E, Recommended Practice for Design and Installation of Offshore ProductionPlatform Piping Systems; API Recommended Practice 14F, Design, Installation,

14、and Maintenance of Electrical Systems for Fixed andFloating Offshore Petroleum Facilities for Unclassified and Class 1, Division 1 and Division 2 Locations; API Recommended Practice 14G, Recommended Practice for Fire Prevention and Control on Fixed Open-typeOffshore Production Platforms; API Recomme

15、nded Practice 14J, Recommended Practice for Design and Hazards Analysis for OffshoreProduction Facilities; API Recommended Practice 17V, Recommended Practice for Analysis, Design, Installation, and Testing ofSafety Systems for Subsea Applications; API Recommended Practice 75, Recommended Practice fo

16、r Development of a Safety and EnvironmentalManagement Program for Offshore Operations and Facilities.The verbal forms used to express the provisions in this document are as follows:Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the standard.Should: As used

17、 in a standard, “should” denotes a recommendation or that which is advised but not required in orderto conform to the standard.May: As used in a standard, “may” denotes a course of action permissible within the limits of a standard.Can: As used in a standard, “can” denotes a statement of possibility

18、 or capability.Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring

19、 anyone against liability for infringement of letters patent.This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content

20、of this publication or comments and questions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or

21、 any partof the material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascerta

22、ined from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC

23、 20005, standardsapi.org.iiiContentsPage1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Terms, Definitions, Acronyms, and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 Terms and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Acronyms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Safety Device Symbols and Identification . . . . . . . . . . . .

26、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.2 Functional Device Identification . . . . . .

27、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.3 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.4 Component Ident

28、ification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.5 Example Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29、 . 115 Safety Analysis and System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165.1 Purpose and Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30、. . . . . . . 165.2 Safety Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165.3 Safety System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31、. . . . . . . . . . . . . . . . . . . . 185.4 Premises for Basic Analysis and Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Protection Concepts and Safety Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32、 . . . . . . . . . . . . . . . . . 196.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.2 Protection Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.3 Safety Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316.4 Analysis and Design Procedure Summary . . . . . . . . .

34、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Annex A (normative) Process Component Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Annex B (informative) Examples of Safety Analysis Flow Diagram and SAFE C

35、hart . . . . . . . . . . . . . . . . . . . . 81Annex C (informative) Remote Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Annex D (normative) Safety System Bypassing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36、. . . . . . . . . . . . . . . . . . . . . . 96Annex E (normative) High-Integrity Pressure Protection Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Annex F (informative) Logic Solver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37、. . . . . . . . . . . . . . . . . . 105Annex G (normative) Emergency Support Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Annex H (informative) Toxic Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38、. . . . . . . . . . . . . . . . . 117Annex I (normative) Testing and Reporting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39、. . . . . . . . . . . . . . . . . . . . . . . . . 129Figures1 Scope of API 14C vs API 17V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Examples of Safety Device Identification . . . . . . . . . . . . . . . . . . . .

40、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Offshore Production Facility Safety Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17A.1 Safety Devices: Dry Tree Wellhead Flowlines . . . . . . . . . . . . . . . . . . . . . .

41、 . . . . . . . . . . . . . . . . . . . . . . . . . . 34A.2 Safety Devices: Underwater Wellhead Flowlines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35A.3 Satellite Well. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36A.4 Safety Devices: Dry Tree Wellhead Injection Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39A.5 Safety Devices: Headers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42A.6 Safety Devices: Pressure Vessels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45A.7 Safety Devices: Atmospheric Vessels . . . . . . . . . . . . . . . . .

44、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50A.8 Safety Devices: Typical Fired Vessel (Natural Draft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53A.9 Safety Devices: Typical Fired Vessel (Forced Draft) . . . . . . . . . . . .

45、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54A.10 Safety Devices: Exhaust-heated Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55vContentsPageA.11 Safety Devices: Pipeline Pump . . . . . . . . . . . . . . . . . . . . . . .

46、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60A.12 Safety Devices: Glycol-powered Glycol Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61A.13 Safety Devices: Other Pump . . . . . . . . . . . . . . . . . . . . . . . .

47、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62A.14 Safety Devices: Simple Overhung Centrifugal Pump Seal System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63A.15 Safety Devices between the Bearings Type Centrifugal Pump Seal System . . . . . . . . .

48、. . . . . . . . . . . . . . 64A.16 Safety Devices: Compressor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70A.17 Safety Devices: Pipelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49、. . . . . . . . . . . . . . . . . . . . . . . 74A.18 Safety Devices: Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77B.1 Example Safety Analysis Flow Diagram of Platform Production Process . . . . . . . . . . . . . . . . . . . . . . . . . 83B.2 Example SAFE Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84B.3 Example Process Component Diagram for a Natural Draft Burner on a Pressure Vessel . . . . . . .