1、Field Inspection of New Casing, Tubing, and Plain-end Drill PipeANSI/API RECOMMENDED PRACTICE 5A5SEVENTH EDITION, JUNE 2005ERRATA, DECEMBER 2009REAFFIRMED, APRIL 2015ISO 15463:2003 (Identical), Petroleum and natural gas industriesField inspection of new casing, tubing, and plain-end pipeSpecial Note
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14、 to meet or exceed the requirements of the referenced standard This American National Standard is under the jurisdiction of the API Subcommittee on Tubular Goods. This standard is a modified adoption of the English version of ISO 15463. ISO 15463 was prepared by Technical Committee ISO/TC 67, SC5. I
15、n this American National Standard certain technical modifications have been made. These technical modification from the ISO Standard have not been incorporated directly into this API adopt-back version. These modification have been noted with an arrow () adjacent to the clause, table, figure, etc. t
16、hat has been modified. A complete list of modifications can be found in Annex D. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation,
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18、nvited and should be submitted to API, Standards department, 1220 L Street, NW, Washington, DC 20005, standardsapi.org. Contents Page API Foreword ii Foreword vi Introduction . vii 1 Scope 1 2 Conformance 1 2.1 Normative references 1 2.2 Units of measurement . 1 2.3 Tables and figures . 2 3 Normativ
19、e references 2 4 Terms, definitions, symbols and abbreviated terms . 2 4.1 Terms and definitions . 2 4.2 Symbols and abbreviated terms 13 5 Application . 15 5.1 Basis for inspection 15 5.2 Applicability of inspections 15 5.3 Repeatability of results . 15 5.4 Consequences of variability . 15 6 Orderi
20、ng information . 16 7 Quality assurance 16 8 Qualification of inspection personnel 17 8.1 General . 17 8.2 Written procedure 17 8.3 Qualification of inspection personnel . 17 8.4 Training programs . 18 8.5 Examinations . 18 8.6 Experience 18 8.7 Requalification . 18 8.8 Documentation . 18 8.9 NDT pe
21、rsonnel certification 19 9 General inspection procedures 19 9.1 General . 19 9.2 Documents at job site . 19 9.3 Pre-inspection procedures . 19 9.4 Records and notification 19 9.5 Post-inspection procedures . 20 9.6 Job site checklist . 21 9.7 Documentation . 21 10 Acceptance criteria, disposition an
22、d responsibility 21 10.1 General . 21 10.2 Basis for acceptance . 21 10.3 Responsibility for Rejections . 21 11 Visual and dimensional inspection 22 11.1 General . 22 11.2 Application . 22 11.3 Drift mandrels 22 11.4 Precision callipers (micrometer, vernier calliper or dial calliper) 22 11.5 Length
23、and diameter-measuring devices (steel rules, steel length or diameter-measuring tapes, and other non-adjustable measuring devices) 22 ISO 15463:2003(E) iv ISO 2003 All rights reserved11.6 Depth gauges.22 11.7 External surface illumination .23 11.8 Internal surface illumination 23 11.9 Full-length vi
24、sual inspection (FLVI) of new OCTG.24 11.10 Outside diameter verification.24 11.11 Straightness.24 11.12 Drift testing 25 11.13 Visual thread inspection (VTI)26 12 Hardness testing .29 12.1 General .29 12.2 Application .29 12.3 Equipment 30 12.4 Calibration30 12.5 Standardization30 12.6 Procedures.3
25、1 13 Magnetic particle inspection (MPI) 31 13.1 General .31 13.2 Application .32 13.3 Equipment and materials32 13.3.1 Internal conductors.32 13.4 Magnetic particles .33 13.5 Illumination equipment and optical aids.33 13.6 General procedures.34 13.7 Calibration34 13.8 Standardization35 13.9 Periodic
26、 checks .35 13.10 End area inspection (SEA) .36 13.11 Inspection of unattached couplings (UCMPI).37 13.12 Full-length magnetic particle inspection (FLMPI)38 14 Electromagnetic inspection (EMI)38 14.1 General .38 14.2 Equipment 39 14.3 Application .39 14.4 Calibration39 14.5 Standardization40 14.6 Eq
27、uipment requirements and periodic checks 42 14.7 Inspection procedure42 15 Residual magnetism and demagnetization 42 15.1 General .42 15.2 Application .43 15.3 Services43 16 Gamma-ray wall thickness inspection 44 16.1 General .44 16.2 Application .44 16.3 Equipment 44 16.4 Calibration and standardiz
28、ation.44 16.5 Inspection procedure45 17 Electromagnetic grade comparison 45 17.1 General .45 17.2 Application .45 17.3 Equipment 45 17.4 Calibration and Standardization 45 17.5 Inspection procedure46 18 Ultrasonic inspection46 18.1 General .46 18.2 Application .47 18.3 General procedures for calibra
29、tion, standardization, and inspection . 47 18.4 Inspection for longitudinal, transverse, and oblique imperfections 48 18.5 Standardization 49 18.6 Procedure for the detection of longitudinal, transverse, and oblique imperfections 49 18.7 Inspection of the body wall for wall thinning . 49 18.8 Ultras
30、onic inspection of longitudinal welds . 50 18.9 Manual ultrasonic thickness gauging . 52 18.10 Manual ultrasonic shear-wave inspection 54 19 Evaluation of imperfections and deviations . 55 19.1 General . 55 19.2 Application . 55 19.3 Equipment 55 19.4 Calibration and standardization procedures 56 19
31、.5 Procedure for evaluating outside-surface-breaking pipe body imperfections . 56 19.6 Procedure for evaluating inside-surface-breaking pipe body imperfections . 58 19.7 Procedure for evaluating welds . 58 19.8 Procedure for evaluating grinds 59 19.9 Procedure for evaluating large-area wall reductio
32、n . 59 19.10 Procedure for evaluating imperfections in upsets . 60 19.11 Procedure for evaluation of outside surface imperfections on couplings 61 19.12 Procedure for evaluation of visually-located thread imperfections . 61 19.13 Procedure for triangle location and coupling makeup position . 64 19.1
33、4 Procedure for evaluating straightness 64 19.15 Procedure for evaluating pipe diameter 65 20 Hydrostatic pressure testing 65 20.1 General . 65 20.2 Application . 66 20.3 Equipment, safety, and general procedures . 66 20.4 Equipment calibration . 67 20.5 Operating procedure . 67 21 Marking . 68 21.1
34、 General . 68 21.2 Authority . 69 21.3 Guidelines 69 21.4 Marking of prime OCTG 70 21.5 Marking of no-drift OCTG . 70 21.6 Marking of conditioned OCTG 70 21.7 Marking of conditionable OCTG (still to be conditioned) 71 21.8 Marking of non-conditionable OCTG (rejects) . 71 21.9 Marking of OCTG not mee
35、ting ISO/API standards for hardness 71 21.10 Marking of prime couplings and connectors 72 21.11 Marking of conditioned couplings and connectors . 72 21.12 Marking of conditionable couplings and connectors (still to be conditioned) . 72 21.13 Marking of non-conditionable couplings and connectors (rej
36、ects) 72 Annex A (normative) Tables in SI units . 74 Annex B (normative) Figures 91 Annex C (normative) Tables in USC units . 96 Annex D (normative) Identification/explanation of changes . 112 Annex E (informative) Glossary of terms 116 Bibliography 119 ISO 15463:2003(E) vi ISO 2003 All rights reser
37、vedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which
38、a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matt
39、ers of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circul
40、ated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsib
41、le for identifying any or all such patent rights. ISO 15463 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 5, Casing, tubing and drill pipe. ISO 15463:2003(E) ISO 2003 All rights res
42、erved viiIntroduction This International Standard is provided for field inspection and testing of OCTG; it is not intended to restrict the agency or owner from using personal judgement and supplementing the specified inspections with other techniques, extending existing techniques, or re-inspecting
43、certain lengths of OCTG. Users of this International Standard should be aware that further or differing requirements might be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or e
44、ngineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. INTERNATIONAL STANDARD ISO 154
45、63:2003(E) ISO 2003 All rights reserved 1Petroleum and natural gas industries Field inspection of new casing, tubing and plain-end drill pipe 1 Scope This International Standard specifies requirements and gives recommendations for field inspection and testing of oil country tubular goods (OCTG). Thi
46、s International Standard covers the practices and technology commonly used in field inspection; however, certain practices may also be suitable for mill inspections. This International Standard covers the qualification of inspection personnel, a description of inspection methods and apparatus calibr
47、ation and standardization procedures for various inspection methods. The evaluation of imperfections and marking of inspected OCTG are included. This International Standard is applicable to field inspection of OCTG and is not applicable for use as a basis for acceptance or rejection (for which the r
48、elevant purchasing specification is applicable, see 5.4.2). 2 Conformance 2.1 Normative references In the interests of worldwide application of this International Standard, ISO/TC 67 has decided, after detailed technical analysis, that certain of the normative documents listed in Clause 3 and prepar
49、ed by ISO/TC 67 or other ISO Technical Committee are interchangeable in the context of the relevant requirement with the relevant document prepared by the American Petroleum Institute (API), the American Society for Testing and Materials (ASTM) or the American National Standards Institute (ANSI). These latter documents are cited in the running text following the ISO reference and preceded by “or”, for example “ISO XXXX or API YYYY”. Application of an alternative normative document cited in this manner may lead to technical results different from the use of the preceding
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