1、Recommended Practice for Composite Lined Steel Tubular GoodsAPI RECOMMENDED PRACTICE 15CLTFIRST EDITION, SEPTEMBER 2007REAFFIRMED, OCTOBER 2013Recommended Practice for Composite Lined Steel Tubular GoodsUpstream SegmentAPI RECOMMENDED PRACTICE 15CLTFIRST EDITION, SEPTEMBER 2007REAFFIRMED, OCTOBER 20
2、13Special NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make any wa
3、rranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither
4、API nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.Users of this recommended practice should not rely exclusively on the information contained in this document. Sound business, scientifi
5、c, engineering, and safety judgement should be used in employing the information contained herein.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes n
6、o representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.API publications
7、are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of
8、API publications is not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API
9、does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, withou
10、t prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005.Copyright 2007 American Petroleum InstituteForewordThis recommended practice is under the jurisdiction of the API Subcommittee on Fiberglass and Plastic Tubulars
11、.Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone agai
12、nst liability for infringement of letters patent.This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this pu
13、blication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any
14、 part of the material published herein should also be addressed to the director.For the purposes of this recommended practice the following definitions are applicable:Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification. Should: As used in a st
15、andard, “should” denotes a recommendation or that which is advised but not required in order to conform to the specification. May: As used in a standard, “may” denotes that a recommendation is optional.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five ye
16、ars. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is published annually and updated quarterly by API, 1220 L Street, N.W
17、., Washington, D.C. 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, D.C. 20005, standardsapi.org.iiiContentsPage1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18、 . . . . . 12 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 Requirements . . . . . . . . . . . . . . . . . . . . . .
19、. . . . . . . . . . . . . . . . . . . . . . . . . . . 22.3 Equivalent Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 General De
20、finitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21、 . . . . . . . . . . . . . . . . . . 23.4 Unit Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Product Description and Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1 General Product Description. . . . . . . . .
22、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.2 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.3 Functional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Qualificatio
23、n Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.1 Materials Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.2 Lined Tubing System Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24、 . . . . . . . . 56 Process and Quality Assurance Requirements . . . . . . . . . . . . . . . . . . . . . 76.1 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76.2 Manufacturing of Liner, Flares and CB Rings . . . . . . . . . . . . .
25、 . . . . . . . . . . 76.3 Lining Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76.4 Inspection by the Purchaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Dimensions and Markings. . . . . . . . . . . . . . .
26、. . . . . . . . . . . . . . . . . . . . . . . . 87.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87.2 Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Documentat
27、ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98.1 Documentation Provided by the Purchaser . . . . . . . . . . . . . . . . . . . . . . . . 98.2 Documentation Provided by the Manufacturer . . . . . . . . . . . . . . . . . . . . . . 99 Handling, St
28、orage, Transportation and Installation . . . . . . . . . . . . . . . . . . 9Annex A Unit Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Annex B Purchase Agreement Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13v1Recommended Pr
29、actice for Composite Lined Steel Tubular Goods1ScopeThis recommended practice (RP) provides guidelines for the design, manufacture, qualification and application ofcomposite lined carbon steel downhole tubing in the handling and transport of multiphase fluids, hydrocarbon gases,hydrocarbon liquids a
30、nd water. The principles outlined in this RP also apply to line pipe applications.Composite lined tubing typically consists of a fiber reinforced polymer liner within the steel host, providing protectionof that steel host from corrosive attack. Both API and premium connections can be employed, typic
31、ally usingcorrosion barrier rings to maintain corrosion resistance between ends of adjacent liners. This document contains recommendations on material selection, product qualification, and definition of safety anddesign factors. Quality control tests, hydrostatic tests, dimensions, material properti
32、es, physical properties, andminimum performance requirements are included.The RP applies to composite lined carbon steel for systems up to 10 in. (250 mm) diameter, operating at pressures upto 10,000 psi (69 MPa) and maximum temperatures of 300 F (150 C). The principles described in this document ca
33、neasily be extended to apply to products being developed by manufacturers for application outside this range. 2 References2.1 Normative ReferencesThis RP includes by specific reference within its text, either in total or in part, the most current issue of the followingstandards and industry document
34、s:API Specification 5CT, Specification for Casing and TubingAPI Specification 15HR, High Pressure Fiberglass Line PipeASTM D 47451, Standard Specification for Filled Compounds of Polytetrafluoroethylene (PTFE) Molding andExtrusion MaterialsISO 25782, PlasticsDetermination of time-temperature limits
35、after prolonged exposure to heatISO 178, PlasticsDetermination of flexural propertiesISO 13679, Petroleum and natural gas industriesProcedures for testing casing and tubing connectionsISO 11357-2, PlasticsDifferential scanning calorimetry (DSC)Part 2: Determination of glass transitiontemperatureISO
36、15156 (Parts 1, 2, Description of all materials used; Minimum and maximum operating temperatures; Limitations with respect to chemical exposure;A full qualification test report shall be made available to the purchaser on request. The purchaser shall define the data which is to be provided in the Qua
37、lification Test Report.Additionally, the documentation requirements of Sections 6 and 9 shall be fulfilled.9 Handling, Storage, Transportation and InstallationThe manufacturer shall provide running and handling procedures, for review and approval by the purchaser. As a minimum, these should include:
38、 Requirements for handling, storage and transportation; Preparations for running and equipment required; Running procedures; Break-out procedures.Thread condition is critical to the sealing effectiveness of any composite lined system. Unless otherwise requested by the purchaser, the manufacturer sha
39、ll provide pin and box end thread protection to protect the ends of the lined tubular from damage under normal handling and transportation, as well as to prevent damage by ultra-violet radiation and other weather elements. Non-threaded connections may have special end protection requirements, subjec
40、t to agreement between manufacturer and purchaser.10 API RECOMMENDED PRACTICE 15CLTField repair kits should be available for rebonding flares to an otherwise intact liner section. Any repairs shall be carried out according to the manufacturers written procedures.Particular attention should be taken
41、with the design of interfaces between composite lined tubing and other downhole equipment, such as packers and safety valves. Such interfaces must be designed to accommodate the appropriate CB rings.Installation procedures shall specifically mention actions required to check that all CB rings are in
42、serted, and inserted correctly.11Annex AUnit ConversionsUSC units are in all cases preferential and shall be the standard in this RP.Length 1 inch (in.) = 25.4 millimeters (mm) exactlyPressure 1 pound per square inch (psi) = 0.06894757 Bar Note: 1 Bar = 100 kilopascals (kPa)Strength or Stress 1 poun
43、d per square inch (psi) = 0.006894757 Megapascals (MPa)Mass 1 pound (lb) = 0.4535924 kilograms (kg)Temperature To convert degree Fahrenheit (F) to degrees Celsius (C):C = 5/9 (F 32)Impact Energy 1 foot-pound (ft-lb) = 1.3558181 Joules (J)Torque 1 foot pound (ft-lb) = 1.3558181 Newtonmeters (Nm)13Ann
44、ex BPurchase Agreement InformationThe purchaser should provide the following information with all purchase agreements for composite lined tubing.Basic Design DataSteel grade, tubing weight and internal diameterConnection typeTotal number of lengths to be linedDesign lifeMax/min design temperatureNor
45、mal operating temperatureMax/min design pressureNormal and maximum operating pressuresNormal and maximum flowratesPressure fluctuations (size and frequency)Dynamic service/fatigue requirementsFluid ServiceGas/water/oil/multiphase?Production/injection?Fluid composition CO2/H2S contentSolids contentOt
46、her fluids, e.g. production chemicalsInvoice To ( Check here if same as “Ship To”)Name:Title:Company:Department:Address:City: State/Province:Zip/Postal Code: Country:Telephone:Fax:E-Mail:Payment EnclosedP.O. No. (Enclose Copy)Charge My IHS Account No.VISAMasterCardAmerican ExpressDiners ClubDiscover
47、Credit Card No.:Print Name (As It Appears on Card):Expiration Date:Signature:Quantity Product Number Title TotalSubtotalApplicable Sales Tax (see below)Rush Shipping Fee (see below)Shipping and Handling (see below)Total (in U.S. Dollars) To be placed on Standing Order for future editions of this pub
48、lication,place a check mark in the SO column and sign here: Pricing and availability subject to change without notice.Date:SO Unit Price API Member (Check if Yes)Ship To (UPS will not deliver to a P.O. Box)Name:Title:Company:Department:Address:City: State/Province:Zip/Postal Code: Country:Telephone:
49、Fax:E-Mail:Mail Orders Payment by check or money order in U.S. dollars is required except for established accounts. State and local taxes, $10 processing fee, and 5% shipping mustbe added. Send mail orders to: API Publications, IHS, 15 Inverness Way East, c/o Retail Sales, Englewood, CO 80112-5776, USA.Purchase Orders Purchase orders are accepted from established accounts. Invoice will include actual freight cost, a $10 processing fee, plus state and local taxes.Telephone Orders If ordering by telephone, a $10 processing fee and actual freight costs
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