API RP 17U-2015 Recommended Practice for Wet and Dry Thermal Insulation of Subsea Flowlines and Equipment (FIRST EDITION) .pdf

1、Recommended Practice for Wet and Dry Thermal Insulation of Subsea Flowlines and EquipmentAPI RECOMMENDED PRACTICE 17UFIRST EDITION, FEBRUARY 2015Special NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and

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4、ts.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, orguarantee in connection with this publication and hereby expressly

5、 disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpracti

6、ces. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be utilized. The formulation and publication of API publicationsis not intended in any way to inhibit anyone from using any other practices.Any manuf

7、acturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the applicable requirements of that standard. API does not represent,warrant, or guarantee that such products do in fact conform to the applicable API st

8、andard.Classified areas may vary depending on the location, conditions, equipment, and substances involved in any givensituation. Users of this Recommended Practice should consult with the appropriate authorities having jurisdiction.Users of this Recommended Practice should not rely exclusively on t

9、he information contained in this document.Sound business, scientific, engineering, and safety judgment should be used in employing the information containedherein.All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, elect

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12、l: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in orderto conform to the specification.This document was produced under API standardiza

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15、re reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials

16、is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiContentsPage1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Applicability . .

18、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19、. . . . . . 13 Terms, Definitions, and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20、. . . . . . . . . . . . . . . . . . . 23.2 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1 Performance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2 Design Life Requirements . . . . . . . . . . . . . . . . . . . . . .

22、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94.3 Material Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94.4 Field Joints Requirements . . . . . . . . . .

23、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Application Process and Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.1 General . . . . . . . . . . . . . . .

24、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.2 Quality Control of Raw Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.3 Procedur

25、e Qualification Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.4 Manufacturing Procedure Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125.5

26、 Inspection and Test Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135.6 Operators Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27、. . . . . . . . . . 135.7 Preproduction Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135.8 Production Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28、. . . . . . . . . . . . . . . . . . . . . . . . . . 145.9 Test Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145.10 Process Certification. . . . . . . . . . . . . . . . . . . . . . . .

29、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Handling and Storage Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.1 General . . . . . . . . . . . . . . . . . . . . . . . .

30、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.2 Purchaser Free Issued Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.3 Insulation Materials Handl

31、ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.4 Final Product Handling and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Documentation. . .

32、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.1 Documentation Prior to Commencement of Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.2 Documentatio

33、n at Delivery of Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.3 Documentation Submittal Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.4 Marking

34、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Annex A (normative) Recommended Performance Qualification Testing and Inspection TestingRequirements for Wet Insulation Systems . . . . .

35、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Annex B (normative) Recommended Performance Qualification Testing and Inspection TestingRequirements for Dry Insulation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36、. . . . . . . . . . . 21Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Tables1 Documentation Submittal Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37、. . . . . . . . . . . . . . . . . . . . . . . . . . 15A.1 Performance Qualification Matrix for Wet Insulation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17A.2 Inspection Frequency and Acceptance Criteria for Wet Insulation Systems. . . . . . . . . . . . . . . . . . .

38、 . . . . 19B.1 Performance Qualification Matrix for Dry Insulation Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21B.2 Inspection Frequency and Acceptance Criteria for Dry Insulation Systems . . . . . . . . . . . . . . . . . . . . . . . 23v1 Recommended Practice for We

39、t and Dry Thermal Insulation of Subsea Flowlines and Equipment 1 General 1.1 Scope This recommended practice (RP) provides guidance for the performance, qualification, application, quality control, handling, and storage requirements of wet and dry thermal insulation for subsea applications in the pe

40、troleum and gas industries. This guideline also covers the inspection of the insulation, and the repair of insulation defects. For flowlines, the installation method is not defined and may be either S-lay, J-lay, or reel-lay. This guideline is intended to cover all three installation methods. This g

41、uideline also takes into consideration the design and structural handling of subsea trees, manifolds, pipeline end terminations (PLETs), flowline jumpers, etc. as it pertains to the placement of structure, sacrificial anodes, handling appurtenances, etc. to ensure the integrity of the insulations co

42、nstruction. Annex A specifies the minimum requirements for the performance qualification testing and inspection testing requirements for wet insulation systems (insulations in direct contact with seawater). Annex B specifies the minimum requirements for the performance qualification testing and insp

43、ection testing requirements for dry insulation systems (insulations not in direct contact with seawater). This document is not intended to address either installation procedures or proprietary fabrication of any particular insulation type. 1.2 Applicability This RP is applicable to the following sys

44、tems and components: flowlines and risers; christmas tree, valve block, and piping; manifold valves and pipework; PLET piping; jumpers (i.e. piping and bends); connectors and fittings; valves and chokes. 2 Normative References The following reference documents are indispensable for the application o

45、f this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. API Recommended Practice 5L1, Recommended Practice for Railroad Transportation of Line Pipe API Recommended Practice 5LW, R

46、ecommended Practice for Transportation of Line Pipe on Barges and Marine Vessels 2 API RECOMMENDED PRACTICE 17U ASTM C5181, Standard Test Method for Steady State Thermal Transmission Properties by Means of Heat Flow Meter Apparatus ASTM C1511, Standard Test Method for Determining the Water Retention

47、 (Repellency) Characteristics of Glass Fiber Insulation ASTM D412, Standard Test Methods for Vulcanized Rubber and Thermoplastic ElastomersTension ASTM D575, Standard Test Methods for Rubber Properties in Compression ASTM D638, Standard Test Method for Tensile Properties of Plastics ASTM D695, Stand

48、ard Test Method for Compressive Properties of Rigid Plastics ASTM D696, Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between 30C and 30C With a Vitreous Silica Dilatometer ASTM D792, Standard Test Method for Density and Specific Gravity (Relative Density) of Plastics

49、by Displacement ASTM D1621, Standard Test Method for Compressive Properties of Rigid Cellular Plastics ASTM D2240, Standard Test Method for Rubber PropertyDurometer Hardness ASTM D2842, Standard Test Method for Water Absorption of Rigid Cellular Plastics ASTM D4060, Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser ASTM E228, Standard Test Method for Linear Thermal Expansion of Solid Materials with a Push-Rod Dilatometer ASTM E831, Standard Test Method for Linear Thermal Expansion of Solid Materials by Thermomechanical Analysis ASTM