ABS 152-2016 GUIDE FOR CERTIFICATION OF LIFTING APPLIANCES.pdf

1、 GUIDE FOR CERTIFICATION OF LIFTING APPLIANCES JULY 2016 Guide to Color Coding Used in Online Version of the Guide The following summarizes the colors corresponding to Rule Changes, Corrigenda items and editorial changes in the Guide files which are available for download. Rule Changes: Changes effe

2、ctive 1 July 2016 Corrigenda: CORRIGENDA/EDITORIALS 26 April 2016 Editorials: Editorial Changes Guide for Certification of Lifting Appliances GUIDE FOR CERTIFICATION OF LIFTING APPLIANCES JULY 2016 (Updated April 2016 see next page) American Bureau of Shipping Incorporated by Act of Legislature of t

3、he State of New York 1862 Copyright 2015 American Bureau of Shipping ABS Plaza 16855 Northchase Drive Houston, TX 77060 USA Updates April 2016 consolidation includes: July 2016 version plus Corrigenda/Editorials Foreword Foreword (1 July 2016) The 2016 edition of the Guide for Certification of Lifti

4、ng Appliances is an updated version of the 2007 edition of the subject Guide. Individual chapters of the Guide have been updated in accordance with the latest industry standards as well as ABS plan review and survey practice. The particular changes made to the Guide are as follows: Chapter 1, Scope

5、and Conditions of Certification: i) This Chapter includes a number of new class notations for ABS classed vessels/units having certified lifting appliances. ii) New requirements pertaining to ABS Surveyors safety and the ABS Occupational Health and Safety Management Systems (OHSMS) Manual have been

6、incorporated into this Chapter. Chapter 2, Guide for Certification of Cranes: Based on industry feedback, this chapter has been completely re-written and reformatted. Some of the major changes include: i) The definitions for the terms “Shipboard Cranes”, “Offshore Cranes” and “Heavy Lift Cranes” hav

7、e been updated. In addition, a number of new definitions have been added. ii) Tables 1 and 2 have been added in order to provide examples of primary structural members and critical machinery components. Table 3 pertaining to the certification of structural items, loose gear, machinery, piping and el

8、ectrical systems, has been updated. iii) The structural requirements for shipboard, offshore and heavy lift cranes have been completely revised and updated. iv) Special purpose cranes including davits, monorail hoists/engine room overhead cranes, provision cranes, and union purchase are now addresse

9、d in this chapter. v) The requirements for materials and welding have been completely revised and updated. vi) The requirements for wire ropes have been completely revised and updated. vii) The requirements for loose gear, sheaves, hooks and hook blocks have been completely revised and updated. viii

10、) The requirements for crane machinery, piping and electrical systems have been completely revised and updated. New requirements have been added for computer based control systems. ix) Some of the survey requirements for cranes have been updated. x) The requirements for personnel lifting have been u

11、pdated. For the emergency recovery of personnel, three different categories have been established for the emergency recovery control system. xi) Section 10 includes new requirements for Maintenance/Service Baskets. xii) Section 11 includes new requirements for Subsea Lifting. xiii) Section 12 includ

12、es new requirements for Motion Compensation Systems for Cranes. xiv) Section 13 includes new requirements for Rope Tensioning Systems for Cranes. Chapter 3, Guide for Certification of Base-Mounted Manriding Winches Chapter 3 includes new requirements for the certification of Base-Mounted Manriding W

13、inches. Chapter 4, Guide for Certification of Self-unloading Gear on Great Lakes Vessels: No essential technical changes have been made in the 2016 edition of the Guide. Chapter 5, Guide for Certification of Shipboard Elevators: The survey requirements for shipboard elevators have been updated. ABSG

14、UIDE FOR CERTIFICATION OF LIFTING APPLIANCES .2016 iii Chapter 6, Guide for Certification of Stern, Bow and Sideport Ramps and Moveable Platforms (Decks): No essential technical changes have been made in the 2015 edition of the Guide. Appendix, Samples of ABS Register of Lifting Appliances and Regis

15、ter of Cargo Gear: i) The sample forms have been editorially updated and obsolete diagrams have been deleted. ii) A new sample form for shipboard elevators has been added. This Guide will become effective on 1 July 2016 and supersedes the existing Guide. iv ABSGUIDE FOR CERTIFICATION OF LIFTING APPL

16、IANCES .2016 Table of Contents GUIDE FOR CERTIFICATION OF LIFTING APPLIANCES CONTENTS CHAPTER 1 Scope and Conditions of Certification . 1 Section 1 Certification . 3 Section 2 Suspension and Termination of Certification . 6 Section 3 Requirements for Certification 8 CHAPTER 2 Guide for Certification

17、 of Cranes 13 Section 1 General . 20 Section 2 Structural Requirements . 32 Section 3 Materials and Welding 48 Section 4 Wire Rope . 59 Section 5 Loose Gear, Sheaves, Hooks and Hook Blocks 62 Section 6 Construction Standards for Crane Machinery, Piping and Electrical Systems 65 Section 7 Surveys . 7

18、5 Section 8 Register of Lifting Appliances . 83 Section 9 Personnel Lifting . 85 Section 10 Maintenance/Service Baskets 88 Section 11 Subsea Lifting . 90 Section 12 Motion Compensation Systems for Cranes 94 Section 13 Rope Tensioning Systems for Cranes . 96 CHAPTER 3 Guide for Certification of Base-

19、Mounted Manriding Winches 98 Section 1 General . 99 Section 2 Design 100 Section 3 Materials, Fabrication, and NDE 102 Section 4 Mechanical Components, Piping and Electrical Systems 103 Section 5 Wire Ropes . 105 Section 6 Surveys . 106 Section 7 Register of Lifting Appliances . 107 ABSGUIDE FOR CER

20、TIFICATION OF LIFTING APPLIANCES .2016 v CHAPTER 4 Guide for Certification of Self-unloading Cargo Gear on Great Lakes Vessels . 108 Section 1 General . 111 Section 2 Structural Requirements for New Cargo Gear . 112 Section 3 Loose Gear, Wire Ropes and Chains. 115 Section 4 Pressure Vessels, Piping

21、and Electrical Systems for New Cargo Gear . 117 Section 5 Tests and Surveys for Initial Certification . 120 Section 6 Surveys After Initial Certification 123 Section 7 Register of Cargo Gear 126 CHAPTER 5 Guide for Certification of Shipboard Elevators 127 Section 1 General . 132 Section 2 Definition

22、s . 135 Section 3 Materials . 138 Section 4 Construction . 139 Section 5 Operation and Control 149 Section 6 Electrical Power, Lighting and Communication 152 Section 7 Piping and Ventilation . 154 Section 8 Surveys . 155 Section 9 Elevators in Hazardous Locations 159 CHAPTER 6 Guide for Certificatio

23、n of Bow, Stern and Sideport Ramps and Moveable Platforms (Decks) 160 Section 1 General . 162 Section 2 Design Criteria 163 Section 3 Tests for New Construction 165 Section 4 Periodical Surveys 168 Section 5 Maintenance . 169 APPENDIX Samples of ABS Register of Lifting Appliances and Register of Car

24、go Gear 171 Section 1 American Bureau of Shipping Register of Lifting Appliances 172 Section 2 American Bureau of Shipping Register of Cargo Gear (for Great Lakes Vessels) . 202 Section 3 American Bureau of Shipping Shipboard Elevator Certificate . 224 vi ABSGUIDE FOR CERTIFICATION OF LIFTING APPLIA

25、NCES .2016 Chapter 1: Scope and Conditions of Certification CHAPTER 1 Scope and Conditions of Certification CONTENTS SECTION 1 Certification 3 1 Process . 3 3 Certificates and Reports . 3 5 Representations as to Certification . 3 7 Scope of Certification 4 9 Class Notations . 4 9.1 CRC (Crane and Li

26、fting Appliances Register Certificate) Notation . 4 9.3 CGSU (Cargo Gear Self Unloading) Notation . 5 9.5 SElev (Shipboard Elevator) Notation 5 11 Existing Lifting Appliances 5 11.1 Existing Lifting Appliances without Register 5 11.3 Existing Lifting Appliances with Register . 5 SECTION 2 Suspension

27、 and Termination of Certification 6 1 Suspension of Certification . 6 3 Lifting of Suspension . 6 5 Termination of Certification . 7 7 Notice of Surveys 7 SECTION 3 Requirements for Certification 8 1 Applications . 8 3 Scope 8 5 Alternatives . 8 7 Effective Date of Change of Requirement 8 7.1 Effect

28、ive Date 8 7.3 Implementation of Rule Changes 9 9 ABS Type Approval Program 9 9.1 Type Approval . 9 9.3 Unit-Certification 9 11 Other Regulations . 9 11.1 International and Other Regulations 9 11.3 Governmental Regulations 9 11.5 Other Rules . 10 13 Submission of Plans . 10 15 Notification and Avail

29、ability for Survey 10 17 Units 10 ABSGUIDE FOR CERTIFICATION OF LIFTING APPLIANCES .2016 1 19 Fees 10 21 Disagreement 10 21.1 Rules and Guides 10 21.3 Surveyor 11 23 Limitation of Liability 11 25 Hold Harmless. 11 27 Time Bar to Legal Action . 11 29 Arbitration 12 31 ABS Surveyors Safety and ABS Occ

30、upational Health and Safety Management Systems (OHSMS) Manual . 12 2 ABSGUIDE FOR CERTIFICATION OF LIFTING APPLIANCES .2016 Section 1: Certification CHAPTER 1 Scope and Conditions of Certification SECTION 1 Certification 1 Process The term certification, as used herein, indicates that a lifting appl

31、iance and its equipment have been designed, constructed, installed and surveyed in compliance with this Guide, existing Rules and Guides or other acceptable standards. The continuance of certification is dependent on the fulfillment of requirements for surveys after construction. The certification p

32、rocess consists of: a) The development of Rules, Guides, standards and other criteria for the design, construction, installation and maintenance of lifting appliances and their equipment; b) The review of the design and survey during and after construction to verify compliance with such Rules, Guide

33、s, standards or other criteria; c) The assignment and registration of certification when such compliance has been verified, and; d) The issuance of a renewable certificate, with annual endorsements, valid for five years. The Rules, Guides and standards are developed by the ABS staff and passed upon

34、by committees made up of naval architects, ocean and marine engineers, shipbuilders, engine builders, steel makers, process engineers and by other technical, operating and scientific personnel associated with the worldwide maritime industry. Theoretical research and development, established engineer

35、ing disciplines, as well as satisfactory service experience are utilized in their development and promulgation. ABS and its committees can act only upon such theoretical and practical considerations in developing Rules and standards. For Certification, the lifting appliance and its equipment are to

36、comply with the applicable requirements of this Guide and all applicable Rules. 3 Certificates and Reports Review of design documentation and surveys during and after construction are conducted by ABS to verify to itself and its committees that an item of material, equipment or machinery is in compl

37、iance with this Guide and is to the satisfaction of the attending Surveyor. All reports and certificates are issued solely for the use of ABS, its committees, its clients and other authorized entities. 5 Representations as to Certification Certification is a representation by ABS as to the structura

38、l and mechanical fitness for a particular use or service, in accordance with its Rules, Guides and standards. The Rules and Guides of the American Bureau of Shipping are not meant as a substitute for the independent judgment of professional designers, naval architects, marine engineers, owners, oper

39、ators, masters and crew, nor as a substitute for the quality control procedures of ship and platform builders, engine builders, steel makers, suppliers, manufacturers and sellers of marine vessels, materials, system components, machinery or equipment. ABS, being a technical society, can only act thr

40、ough Surveyors or others who are believed by it to be skilled and competent. ABSGUIDE FOR CERTIFICATION OF LIFTING APPLIANCES .2016 3 Chapter 1 Conditions of Certification Section 1 Scope and Conditions of Certification 1-1 ABS represents solely to the Lifting Appliance manufacturer or other clients

41、 of ABS that when certifying, it will use due diligence in the development of Rules, Guides and standards, and in using normally applied testing standards, procedures and techniques as called for by the Rules, Guides, standards or other criteria of ABS. ABS further represents to the Owner or other C

42、lients of ABS that its certificates and reports evidence compliance only with one or more of the Rules, Guides, standards or other criteria of ABS, in accordance with the terms of such certificate or report. Under no circumstances whatsoever are these representations to be deemed to relate to any th

43、ird party. The user of this document is responsible for ensuring compliance with all applicable laws, regulations and other governmental directives and orders related to a vessel, its machinery and equipment, or their operation. Nothing contained in any Rule, Guide, standard, certificate or report i

44、ssued by ABS shall be deemed to relieve any other entity of its duty or responsibility to comply with all applicable laws, including those related to the environment. 7 Scope of Certification Nothing contained in any certificate or report is to be deemed to relieve any designer, builder, owner, manu

45、facturer, seller, supplier, repairer, operator, other entity or person of any duty to inspect or any other duty or warranty expressed or implied. Any certificate or report evidences compliance only with one or more of the Rules, Guides, standards or other criteria of the American Bureau of Shipping,

46、 and is issued solely for the use of ABS, its Committees, its clients or other authorized entities. Nothing contained in any certificate, report, plan or document review or approval is to be deemed to be in any way a representation or statement beyond those contained in 1-1/5. ABS is not an insurer

47、or guarantor of the integrity or safety of a vessel or of any of its equipment or machinery. The validity, applicability and interpretation of any certificate, report, plan or document review or approval are governed by the Rules, Guides and standards of the American Bureau of Shipping, who shall re

48、main the sole judge thereof. ABS is not responsible for the consequences arising from the use by other parties of the Rules, Guides, standards or other criteria of the American Bureau of Shipping, without review, plan approval and survey by ABS. The term “approved” is to be interpreted to mean that

49、the plans, reports or documents have been reviewed for compliance with one or more of the Rules, Guides, standards or other criteria acceptable to ABS. This Guide is published with the understanding that responsibility for reasonable handling and loading operations, beyond the limit specified in the lifting appliance design basis, does not rest upon the Committee. 9 Class Notations (1 July 2016) 9.1 CRC (Crane and Lifting Appliances Register Certificate) Notation A vessel or unit classed by ABS for which an ABS Register of Lifting Appliances is issued under the provis