ABS 158-2016 GUIDE FOR THE INVENTORY OF HAZARDOUS MATERIALS.pdf

1、 Guide for the Inventory of Hazardous Materials GUIDE FOR THE INVENTORY OF HAZARDOUS MATERIALS 1 JANUARY 2016 American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 Copyright 2015 American Bureau of Shipping ABS Plaza 16855 Northchase Drive Houston, TX 77060 USA

2、 Foreword Foreword In May 2009, the Hong Kong International Convention for the Safe and Environmentally Sound Recycling of Ships (Ship Recycling Convention) was formally adopted at a Diplomatic Conference in Hong Kong. The purpose of the Ship Recycling Convention is to prevent, reduce, minimize and,

3、 to the extent practicable, eliminate accidents, injuries and other adverse effects on human health and the environment caused by ship recycling, and to enhance a vessels safety, protection of human health and the environment throughout a vessels operating life (Article 1). Specific regulations for

4、safe and environmentally sound recycling of vessels are annexed to the Convention. In order to adopt procedures for facilitating the effective implementation of the Convention, IMO has been focusing its efforts in developing a set of guidelines for the development of the inventory of hazardous mater

5、ials, development of a ship recycling plan, authorization of ship recycling facilities, and safe and environmentally sound ship recycling etc. Essential to the implementation scheme of the Convention is the development and maintenance of a document referred to as the Inventory of Hazardous Materials

6、 (“Inventory” or “IHM”), which was previously known as the “Green Passport” (GP) in IMO Resolution A.962(23), IMO Guidelines on Ship Recycling. The Inventory is vessel-specific and covers the whole life of the vessel, from construction, throughout the vessels operating life up to the time of prepara

7、tion for scrapping at the end of the vessels useful life. The main differences between an Inventory and a Green Passport is that compared to a Green Passport, an Inventory requires a more detailed and reasonably accurate account of the listed hazardous substances in the inventory and the additional

8、procedure of sampling where required, to be carried out for existing vessels. Since the introduction of the ABS Guide for the Class Notation Green Passport (GP) in March 2011, several revisions to the guidelines have been adopted by IMO, these revisions have further assisted in a more accurate prepa

9、ration of the Inventory. This ABS Guide for the Inventory of Hazardous Materials supersedes the ABS Guide for the Class Notation Green Passport (GP), 2011 (Updated February 2014). For the details of the issuance of a new ABS IHM notation and the conversion of a vessels ABS GP notation to the IHM not

10、ation please refer to Subsection 1/7 through 1/11 of this Guide. This Guide provides the ABS requirements for the review and verification of the initial Inventory for new construction vessels and existing vessels and also for the maintenance, verification and endorsement of the Inventory for a vesse

11、l in service. The initial inventory covers mainly Part I of the IHM, as it is the only part that needs to be maintained during the life of the vessel. The preparation and review of Parts II and III of the IHM are outside the scope of this Guide. See also 3/4.5.3. This Guide incorporates the requirem

12、ents of IMO Resolution MEPC.269(68), 2015 Guidelines for the Development of the Inventory of Hazardous Materials, which are all contained in their entirety in Section 3 of this Guide. The parts in this Guide which are additional classification requirements and ABS interpretations of the aforemention

13、ed Ship Recycling Convention and/or Resolution are presented in non-italics “Times New Roman” type style. Under these parts are also, wherever applicable, ABS interpretations of IMO, IACS and other related instruments. The application of this Guide is optional. However, recognizing the increasing at

14、tention of the maritime community on the protection of the marine environment and occupational health and safety relating to ship recycling, which is further supported by Regulation (EU) No 1257/2013 of the European Parliament and of the Council on ship recycling (EU SRR), the compliance with which

15、is considered as a route for early ratification of the Ship Recycling Convention, designers, shipbuilders, shipowners and operators are encouraged to apply this Guide. This Guide becomes effective on the first day of the month of publication. Users are advised to check periodically on the ABS websit

16、e www.eagle.org to verify that this version of this Guide is the most current. We welcome your feedback. Comments or suggestions can be sent electronically by email to rsdeagle.org. ii ABSGUIDE FOR THE INVENTORY OF HAZARDOUS MATERIALS .2016 Table of Contents GUIDE FOR THE INVENTORY OF HAZARDOUS MATE

17、RIALS CONTENTS SECTION 1 Introduction 1 1 General . 1 3 Application 1 5 Scope 1 7 Notation . 1 9 Issuance of the IHM Notation . 2 11 Maintenance of GP Notation and Conversion from GP to IHM Notation . 2 13 Future Regional or Governmental Regulations 2 SECTION 1 Appendix 1 EU Ship Recycling Regulatio

18、n . 3 SECTION 2 Documents to be Submitted 5 1 Plans and Documentation . 5 3 Engineering Review 8 3.1 Development of Part I of the Inventory for New vessels 8 3.3 Development of Part I of the Inventory for Existing Vessels 8 3.5 When an Additional Survey of Part I of the Inventory is Requested . 9 5

19、Survey . 9 TABLE 1A Submittals for the Development of Part I of the Inventory for New Vessels . 5 TABLE 1B Submittals for the Development of Part I of the Inventory for Existing Vessels 6 TABLE 1C Annual Survey of Part I of the Inventory . 7 TABLE 1D Submittals when Additional Survey of Part I of th

20、e Inventory is Requested . 8 SECTION 3 Development of the Inventory of Hazardous Materials . 10 1 Introduction . 10 1.1 Objectives of the Guidelines 10 1.2 Application . 10 1.3 Objectives of the Inventory 10 2 Definitions . 10 ABSGUIDE FOR THE INVENTORY OF HAZARDOUS MATERIALS .2016 iii 3 Requirement

21、s for the Inventory. 11 3.1 Scope of the Inventory . 11 3.2 Materials to be listed in the Inventory 12 3.3 Exemptions Materials not required to be listed in the Inventory 12 3.4 Standard format of the Inventory of Hazardous Materials 12 3.5 Revision to threshold values 12 4 Requirements for developm

22、ent of the Inventory . 13 4.1 Development of Part I of the Inventory for new ships 13 4.2 Development of Part I of the Inventory for existing ships . 13 4.3 Maintaining and updating Part I of the Inventory during operations 16 4.4 Development of Part II of the Inventory (operationally generated wast

23、e) 16 4.5 Development of Part III of the Inventory (stores) . 17 4.6 Description of location of hazardous materials on board . 17 4.7 Description of approximate quantity of hazardous materials . 17 5 Requirements for ascertaining the conformity of the Inventory 17 5.1 Design and construction stage 1

24、7 5.2 Operational stage 18 6 Material declaration . 18 6.1 General 18 6.2 Information required in the declaration 18 7 Suppliers declaration of conformity 18 7.1 Purpose and scope 18 7.2 Contents and format 19 8 List of Appendices . 19 APPENDIX 1 Items to be Listed in the Inventory of Hazardous Mate

25、rials . 20 TABLE A Materials listed in appendix 1 of the Annex to the Convention 20 TABLE B Materials listed in Appendix 2 of the Annex to the Convention 21 TABLE C Potentially hazardous items 22 TABLE D Regular consumable goods potentially containing hazardous materials 23 APPENDIX 2 Standard Forma

26、t of the Inventory of Hazardous Materials . 24 Part I . 25 Part II 27 Part III . 28 APPENDIX 3 Example of the Development Process for Part I of the Inventory for New Ships . 31 1 Objective of the typical example . 31 2 Development flow for Part I of the Inventory . 31 iv ABSGUIDE FOR THE INVENTORY O

27、F HAZARDOUS MATERIALS .2016 3 Collection of hazardous materials information 31 3.1 Data collection process for hazardous materials . 31 3.2 Declaration of hazardous materials . 32 3.3 Example of homogeneous materials . 32 4 Utilization of hazardous materials information 32 5 Preparation of Inventory

28、 (by filling out standard format) . 32 5.1 “Name of equipment and machinery“ column 33 5.2 “Approximate quantity“ column 33 5.3 “Location“ column 34 TABLE 1 Example showing more than one item of equipment or machinery situated in one location 33 TABLE 2 Example of a switchboard . 34 TABLE 3 Examples

29、 of location names . 35 TABLE 4 Example of description of a pipe system 36 FIGURE 1 Process of MD (and SDoC) collection showing involvement of supply chain 31 FIGURE 2 Example of homogeneous materials (cable) 32 APPENDIX 4 Flow Diagram for Developing Part I of the Inventory for Existing Ships . 37 A

30、PPENDIX 5 Example of the Development Process for Part I of the Inventory for Existing Ships . 39 1 Introduction . 39 2 Step 1 Collection of necessary information . 39 2.1 Sighting of available documents 39 2.2 Indicative list 40 3 Step 2 Assessment of collected information . 44 4 Step 3 Preparation

31、of visual/sampling check plan+ 47 5 Step 4 Onboard visual/sampling check 51 6 Step 5 Preparation of Part I of the Inventory and related documentation 51 6.1 Development of Part I of the Inventory 51 6.2 Development of location diagram of hazardous materials . 51 Check List (Step 2) Analysis and defi

32、nition of scope of assessment for “Sample Ship” 46 Check List (Step 3) Analysis and definition of scope of assessment for “Sample Ship” 48 Check List (Step 4 and Step 5) Analysis and definition of scope of assessment for “Sample Ship” . 52 APPENDIX 6 Form of Material Declaration . 56 APPENDIX 7 Form

33、 of Suppliers Declaration of Conformity . 58 ABSGUIDE FOR THE INVENTORY OF HAZARDOUS MATERIALS .2016 v APPENDIX 8 Examples of Table A and Table B Materials of Appendix 1 with CAS Numbers . 59 APPENDIX 9 Specific Test Methods 63 1 Asbestos . 63 2 Polychlorinated biphenyls (PCBs) 63 3 Ozone depleting

34、substances . 64 4 Anti-fouling systems containing organotin compounds as a biocide . 64 APPENDIX 10 Examples of Radioactive Sources 65 SECTION 4 Maintenance and Continuity of Part I of the Inventory 66 1 Introduction . 66 3 Maintenance of the IHM 66 5 Continuity of the IHM 66 SECTION 5 Survey of Par

35、t I of the Inventory . 67 1 Introduction . 67 3 Initial Survey 67 5 Annual Survey . 67 7 Additional Survey 67 vi ABSGUIDE FOR THE INVENTORY OF HAZARDOUS MATERIALS .2016 Section 1: Introduction SECTION 1 Introduction 1 General The importance of an inventory detailing the type, amount, and location of

36、 hazardous materials used in a vessels construction and operations is increasingly recognized as a means to enhance onboard safety and environmental awareness, both throughout the ships economic life and at the end of the vessels useful life, when the ship is being prepared for recycling. This Guide

37、 has been developed with the objective of assisting designers, equipment suppliers, shipbuilders, ship repair facilities, operators and owners in the practical and reasonable formulation and maintenance of this inventory. 3 Application This Guide is applicable to new and existing vessels for which a

38、n Inventory has been submitted for review and verification to the satisfaction of ABS, thereby enabling issuance of the notation IHM. Obtaining this notation would assist owners and operators to comply with Regulations 4, 5 and 10 of the Hong Kong International Convention for the Safe and Environmen

39、tally Sound Recycling of Ships, 2009 (SR/CONF/45). 5 Scope This Guide has been developed with the objective of promoting the industrys ongoing commitment to providing safe working conditions of the vessels crew, protecting the marine environment and in recognition of the maritime communitys efforts,

40、 as a stake holder, assisting in the safe and environmentally sound recycling of vessels. The Guide includes information on inventorying hazardous materials on new or existing vessels, conducting verification surveys and the issuance and maintenance of the ABS notation IHM. This Guide covers mainly

41、the ABS requirements for the review and verification survey of Part I, the hazardous and potentially hazardous materials in a vessels structure and equipment as detailed in the Inventory. Parts II and III, covering the operationally generated waste and stores are not required to be completed and hen

42、ce are not subject to review until a vessel is in the process of being prepared for recycling. However, see also 3/4.5.3. 7 Notation At the request of the owner, vessels which have had their Inventory reviewed and verified to the requirements of this Guide to the satisfaction of ABS Survey, will rec

43、eive the ABS notation IHM. The requirements in this Guide for the purpose of obtaining the ABS notation IHM are to be considered as additional to all other relevant requirements of the ABS Rules and Guides. Compliance with the applicable requirements of the following IMO documents, specifically with

44、 regard to the inventory of hazardous materials, is a prerequisite: i) IMO SR/CONF/45, Hong Kong International Convention for the Safe and Environmentally Sound Recycling of Ships, 2009, in particular with the following Regulations: Regulation 4 Controls of ships hazardous materials Regulation 5 Inv

45、entory of Hazardous Materials: paragraphs 1-3 Regulation 10 Surveys: subparagraphs 1.1-1.3 ii) IMO Resolution MEPC.269(68), 2015 Guidelines for the Development of the Inventory of Hazardous Materials ABSGUIDE FOR THE INVENTORY OF HAZARDOUS MATERIALS .2016 1 Section 1 Introduction 9 Issuance of the I

46、HM Notation i) The IHM notation is available to vessels contracted for construction on or after the effective date of this Guide. ii) The IHM notation is also available to Existing vessels subject to compliance with the requirements of 3/4.2.3, along with the ABS requirements specified in 3/4.2.3 of

47、 this Guide. 11 Maintenance of GP Notation and Conversion from GP to IHM Notation i) Those vessels that currently possess a GP notation will continue to be eligible to maintain the GP notation, provided the requirements contained within the ABS Guide for the Class Notation Green Passport (GP) contin

48、ue to be satisfied. ii) Vessels under construction as of the date this Guide becomes effective may receive a new ABS notation IHM, provided the GP notation was requested prior to the date this Guide becomes effective. A vessel is “under construction”, for purposes of this provision, if the contract

49、date for construction between the shipbuilder and the prospective owner is prior to the date this Guide becomes effective. iii) Existing vessels that have a GP Notation may receive an IHM notation provided: These vessels have Inventories that have been prepared using the procedure for “new vessels” in compliance with 3/4.1 of this Guide, or These existing vessels which currently maintain an Inventory prepared by using the procedure for “existing vessels” in compliance with 3/4.2 of this Guide, along with their Inventorys being reviewed and revis