ABS 2 PART 4-2017 RULES FOR BUILDING AND CLASSING STEEL VESSELS 2017 PART 4 VESSEL SYSTEMS AND MACHINERY.pdf

1、 Part 4: Vessel Systems and Machinery RULES FOR BUILDING AND CLASSING STEEL VESSELS 2017 PART 4 VESSEL SYSTEMS AND MACHINERY American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 2016 American Bureau of Shipping. All rights reserved. ABS Plaza 16855 Northchase

2、Drive Houston, TX 77060 USA Rule Change Notice (201 7 ) Rule Change Notice (2017) The effective date of each technical change since 1993 is shown in parenthesis at the end of the subsection/paragraph titles within the text of each Part. Unless a particular date and month are shown, the years in pare

3、ntheses refer to the following effective dates: (2000) and after 1 January 2000 (and subsequent years) (1996) 9 May 1996 (1999) 12 May 1999 (1995) 15 May 1995 (1998) 13 May 1998 (1994) 9 May 1994 (1997) 19 May 1997 (1993) 11 May 1993 Listing by Effective Dates of Changes from the 2016 Rules Notice N

4、o. 1 (effective on 1 July 2016) to the 2016 Rules, which is incorporated in the 2017 Rules, is summarized below. EFFECTIVE DATE 1 July 2016 shown as (1 July 2016) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 4-2-1/13.6.1 Qual

5、ity Plan To align the requirements with modern manufacturing technology and current quality control procedures, in line with IACS UR M72. (Incorporates Notice No. 1) 4-2-1/Table 1 Required Material and Nondestructive Tests of Diesel Engine Parts To align the requirements with modern manufacturing te

6、chnology and current quality control procedures, in line with IACS UR M72. (Incorporates Notice No. 1) 4-2-1/Table 2 Test Pressures for Parts of Internal-combustion Engines To align the requirements with modern manufacturing technology and current quality control procedures, in line with IACS UR M72

7、. (Incorporates Notice No. 1) 4-2-1/13.7.1 Application To align the requirements with IACS UR M71, which standardizes the definition of Engine Approval and define low-, medium-, and high speed diesel engines. (Incorporates Notice No. 1) 4-2-1/13.7.2 Engine Type Definition To align the requirements w

8、ith IACS UR M71, which standardizes the definition of Engine Approval and define low-, medium-, and high speed diesel engines. (Incorporates Notice No. 1) 4-2-1/13.7.3 Increase in Rated Power To align the requirements with IACS UR M71, which standardizes the definition of Engine Approval and define

9、low-, medium-, and high speed diesel engines. (Incorporates Notice No. 1) 4-2-1/13.7.4 Type Tests To align the requirements with IACS UR M71, which standardizes the definition of Engine Approval and define low-, medium-, and high speed diesel engines. (Incorporates Notice No. 1) 4-2-1/13.9 Shop Test

10、s of Internal Combustion, I.C. Engines To align the requirements with the updated IACS UR M51. (Incorporates Notice No. 1) 4-2-1/13.11.1 Application To incorporate IACS UR Z26, which replaces UR M5 refrigerating, stabilizing, ventilation and air conditioning machinery; and trunk to such spaces, prov

11、ided they are not handling or using flammable liquids) are not considered to be high fire risk areas. (Incorporates Notice No. 1) 4-8-4/5.1.5(a) Maintenance Schedule of Batteries To align the requirements with the updated IACS UR E18, which clearly defines the stages for submitting the Maintenance S

12、chedule of batteries. (Incorporates Notice No. 1) 4-8-5/3.7.1(d) Creepage Distances To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.7.1(e) (Renumbered) Creepage Distances

13、To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.7.1(f) (Deleted) Non-standardized Parts To align the requirements with the updated IACS UR E11, which aligns with IEC 60502

14、-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.7.4(c) Shutters To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) iv ABSRULES FOR BUILD

15、ING AND CLASSING STEEL VESSELS .2017 Part/Para. No. Title/Subject Status/Remarks 4-8-5/3.7.4(e) Arc Flash and Associated Installation Requirements To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporate

16、s Notice No. 1) 4-8-5/3.7.5(a) Application To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.11.2 Large Equipment Enclosure To align the requirements with the updated IACS U

17、R E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.13.2 Switchgear Tests To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorpor

18、ates Notice No. 1) 4-8-5/3.13.3 Cable Test after Installation To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.15.4 Accessibility To align the requirements with the updated

19、 IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) EFFECTIVE DATE 1 January 2017 shown as (2017) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 4-1-1/T

20、able 1 Certification Details Prime Movers To clarify the table and correct Approval Tiers and references. 4-1-1/Table 2 Certification Details Propulsion, Maneuvering and Mooring Machinery To clarify the table and correct Approval Tiers and references. 4-1-1/Table 3 Certification Details Electrical a

21、nd Control Equipment To clarify the table and correct Approval Tiers and references. 4-1-1/Table 4 Certification Details Fire Safety Equipment To clarify the table and correct Approval Tiers and references. 4-1-1/Table 5 Certification Details Boilers, Pressure Vessels and Fired Equipment To clarify

22、the table and correct Approval Tiers and references. 4-1-1/Table 6 Certification Details Piping System Components To clarify the table and correct Approval Tiers and references and to clarify certification details for gas compressors but they are to be applied to alterations made to existing vessels

23、, as far as practicable. 1.5 Classification Notations Classification notations are assigned to a vessel to indicate compliance with particular portions of the Rules. The following classification notations define compliance with specific requirements of the Rules for machinery: AMS indicates that a v

24、essel complies with all machinery requirements in Part 4, other than the requirements associated with the other classification notations below. AMS is mandatory for all self-propelled vessels. ACC indicates that in a self-propelled vessel, in lieu of manning the propulsion machinery space locally, i

25、t is intended to monitor the propulsion machinery space and to control and monitor the propulsion and auxiliary machinery from a continuously manned centralized control station. Where such a centralized control station is installed, the provisions of Section 4-9-5 are to be complied with. Upon verif

26、ication of compliance, ACC will be assigned. ACCU indicates that a self-propelled vessel is fitted with various degrees of automation and with remote monitoring and control systems to enable the propulsion machinery space to be periodically unattended and the propulsion control to be effected primar

27、ily from the navigation bridge. Where periodically unattended propulsion machinery space is intended, the provisions of Section 4-9-6 are to be complied with. Upon verification of compliance, ACCU will be assigned. APS indicates that a self-propelled vessel is fitted with athwartship thrusters. APS

28、is optional for all self-propelled vessels fitted with such thrusters and signifies compliance with applicable requirements of Section 4-3-5. PAS indicates that a non-self-propelled vessel is fitted with thrusters for the purpose of assisting the movement or maneuvering. PAS is only assigned when re

29、quested by the Owner and signifies compliance with applicable requirements of Section 4-3-5. DPS-0, -1, -2, or -3 indicates that a vessel, self-propelled or non-self-propelled, is fitted with a dynamic positioning system. The numerals (-0, -1, -2 or -3) indicates the degree of redundancy in the dyna

30、mic positioning system. DPS is assigned only when requested by the owners and signifies compliance with the ABS Guide for Dynamic Positioning Systems. The above class notations, where preceded by the symbol (Maltese cross; e.g., AMS), signify that compliance with these Rules was verified by ABS duri

31、ng construction of the vessel. This includes survey of the machinery at the manufacturers plant (where required), during installation on board the vessel and during trials. Where an existing vessel, not previously classed by ABS, is accepted for class, these class notations are assigned without . AB

32、SRULES FOR BUILDING AND CLASSING STEEL VESSELS .2017 3 Part 4 Vessel Systems and Machinery Chapter 1 General Section 1 Classification of Machinery 4-1-1 1.7 Alternative Standards Equipment, components and systems for which there are specific requirements in Part 4 may comply with requirements of an

33、alternative standard, in lieu of the requirements in the Rules. This, however, is subject to such standards being determined by ABS as being not less effective than the Rules. Where applicable, requirements may be imposed by ABS in addition to those contained in the alternative standard to assure th

34、at the intent of the Rules is met. In all cases, the equipment, component or system is subject to design review, survey during construction, tests and trials, as applicable, by ABS for purposes of verification of its compliance with the alternative standard. The verification process is to be to the

35、extent as intended by the Rules. See also 1-1-1/1. 1.9 Definitions Definitions of terms used are defined in the chapter, sections or subsections where they appear. The following are terms that are used throughout Part 4. 1.9.1 Control Station A location where controllers or actuator are fitted, with

36、 monitoring devices, as appropriate, for purposes of effecting desired operation of specific machinery. Control Station is defined exclusively for purposes of Part 4, Chapter 7 “Fire Safety Systems,” as intended by SOLAS, in 4-7-1/11.21. Centralized Control Station is used in Part 4, Chapter 9 “Auto

37、mation” to refer to the space or the location where the following functions are centralized: Controlling propulsion and auxiliary machinery, Monitoring propulsion and auxiliary machinery, and Monitoring the propulsion machinery space. 1.9.2 Machinery Space Machinery Space is any space that contains

38、propulsion machinery, boilers, oil fuel units, steam and internal combustion engines, generators and major electrical machinery, oil filling stations, air conditioning and ventilation machinery, refrigerating machinery, stabilizing machinery or other similar machinery, including the trunks to the sp

39、ace. Machinery space is to include “machinery space of category A”, which, as defined in 4-7-1/11.15, is a space and trunks to that space which contains: Internal combustion machinery used for main propulsion; or Internal combustion machinery used for purposes other than main propulsion where such m

40、achinery has in the aggregate a total power output of not less than 375 kW (500 hp); or Any oil-fired boiler (including similar oil-fired equipment such as inert gas generators, incinerators, waste disposal units, etc.) or oil fuel unit (see definition in 4-7-1/11.19). 1.9.3 Essential Services (2004

41、) For definition of essential services, see 4-8-1/7.3.3. 1.9.4 Hazardous Area Areas where flammable or explosive gases, vapors or dust are normally present or likely to be present are known as hazardous areas. Hazardous areas are, however, more specifically defined for certain machinery installation

42、s, storage spaces and cargo spaces that present such hazard, e.g.: Helicopter refueling facilities, see 4-8-4/27.3.3; Paint stores, see 4-8-4/27.3.3; Cargo oil tanks and other spaces of oil carriers; see 5C-1-7/31.5; Ro-ro cargo spaces; see 5C-10-4/3.7.2. 4 ABSRULES FOR BUILDING AND CLASSING STEEL V

43、ESSELS .2017 Part 4 Vessel Systems and Machinery Chapter 1 General Section 1 Classification of Machinery 4-1-1 1.9.5 Toxic or Corrosive Substances Toxic Substances (solid, liquid or gas) are those that possess the common property of being liable to cause death or serious injury or to harm human heal

44、th if swallowed or inhaled, or by skin contact. Corrosive Substances (solid or liquid) are those, excluding saltwater, that possess in their original stage the common property of being able through chemical action to cause damage by coming into contact with living tissues, the vessel or its cargoes,

45、 when escaped from their containment. 1.9.6 Dead Ship Condition (2004) Dead ship condition means a condition under which: i) The main propulsion plant, boilers and auxiliary machinery are not in operation due to the loss of the main source of electrical power, and ii) In restoring propulsion, the st

46、ored energy for starting the propulsion plant, the main source of electrical power and other essential auxiliary machinery is assumed to not be available. 1.9.7 Blackout (2004) Blackout situation means the loss of the main source of electrical power resulting in the main and auxiliary machinery to b

47、e out of operation. 3 Certification of Machinery 3.1 Basic Requirements The Rules define, to varying degrees, the extent of evaluation required for products, machinery, equipment and their components based on the level of criticality of each of those items. There are three basic evaluation constitue

48、nts: Design review; type/prototype testing, as applicable; Survey during construction and testing at the plant of manufacture; and Survey during installation on board the vessel and at trials. Where design review is required by the Rules, a letter will be issued by ABS upon satisfactory review of th

49、e plans to evidence the acceptance of the design. In addition to, or independent of, design review, ABS may require survey and testing of forgings, castings and component parts at the various manufacturers plants, as well as survey and testing of the finished product. A certificate or report will be issued upon satisfactory completion of each survey to evidence acceptance of the forging, casting, component or finished product. Design review, survey and the issuance of reports or certificates constitute the certification of machinery. Based on