ABS 2-2016 RULES FOR BUILDING AND CLASSING STEEL VESSELS 2016.pdf

1、 RULES FOR BUILDING AND CLASSING STEEL VESSELS 2016 Guide to Color Coding Used in Online Version of the Rules The following summarizes the colors corresponding to Rule Changes, Corrigenda items and editorial changes in the Rules files which are available for download. Rule Changes: Changes effective

2、 1 January 2016 Corrigenda: CORRIGENDA/EDITORIALS 22 February 2016 Editorials: Editorial Changes Notices and General Information RULES FOR BUILDING AND CLASSING STEEL VESSELS 2016 NOTICES AND GENERAL INFORMATION American Bureau of Shipping Incorporated by Act of Legislature of the State of New York

3、1862 Copyright 2015 American Bureau of Shipping ABS Plaza 16855 Northchase Drive Houston, TX 77060 USA Table of Contents part Notices and General Information CONTENTS Introduction . 1 TABLE 1 Applicable Editions of Booklets Comprising 2016 Rules 4 TABLE 2 Division and Numbering of Rules 4 Rule Chang

4、e Notice (2016) . 5 TABLE 3 Summary of Changes from the 2015 Rules 5 ii ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 Notices and General Information Introduction 1. The year 2016 edition of the Rules for Building and Classing Steel Vessels consists of the eleven (11) booklets as shown in T

5、able 1. In this regard, we would bring the following to the users attention: a) The purpose of the generic title ABS Rules for Conditions of Classification (Part 1) is to reflect the expanded contents of PART 1, as a result of including consolidated requirements for “Classification” applicable to al

6、l types of and sizes of vessels, barges and specific shipboard arrangements/systems, etc., except for those in offshore service, as specified in the Foreword to Part 1. b) The purpose of the generic title ABS Rules for Materials and Welding (Part 2) of PART 2 is to emphasize the common applicability

7、 of the requirements to ABS-classed vessels, other marine structures and their associated machinery, and thereby make PART 2 more readily a common “PART” of various ABS Rules and Guides, as appropriate. c) The purpose of the generic title ABS Rules for Survey After Construction (Part 7) is to reflec

8、t the expanded contents of PART 7, as a result of including consolidated requirements for “Surveys After Construction” applicable to all types and sizes of vessels, barges and specific shipboard arrangements/systems, etc., as specified in Part 7, Chapter 1, Section 1. 2. The numbering system applied

9、 in the Rules is shown in Table 2. 3. The primary changes from the 2015 edition of the Rules are identified and listed in Table 3. The effective date of the indicated Rule Changes is 1 January 2016, unless specifically indicated otherwise. 4. The effective date of each technical change since 1993 is

10、 shown in parenthesis at the end of the subsection/paragraph titles within the text of each Part. Unless a particular date and month are shown, the years in parentheses refer to the following effective dates: (2000) and after 1 January 2000 (and subsequent years) (1996) 9 May 1996 (1999) 12 May 1999

11、 (1995) 15 May 1995 (1998) 13 May 1998 (1994) 9 May 1994 (1997) 19 May 1997 (1993) 11 May 1993 For certain changes that have a major impact on shipyards, designers and vendors, ABS has instituted a two-year Rule cycle to give the industry more time to prepare for these changes. The text of these cha

12、nges will appear in a box along with the effective date just under the existing Rule requirement. 5. Until the next edition of the Rules for Building and Classing Steel Vessels is published, Rule Change Notices and/or Corrigenda, as necessary, will be published on the ABS website www. eagle.org only

13、, and will be available free for downloading. It is not intended to publish hard copies of future Rule Change Notices and/or Corrigenda to existing Rules or Guides. The consolidated edition of the Rules for Building and Classing Steel Vessels, which includes Rule Change Notices and/or Corrigenda usi

14、ng different colors for easy recognition, will be published on the ABS website only when Rule Change Notices and/or Corrigenda are issued. 6. The listing of CLASSIFICATION SYMBOLS AND NOTATIONS is available from the ABS website http:/www.eagle.org/absdownloads/index.cfm for download. ABSRULES FOR BU

15、ILDING AND CLASSING STEEL VESSELS .2016 1 Notices and General Information 7. In association with the harmonization of the Common Structural Rules (CSR) for Bulk Carriers and Oil Tankers, on 1 July 2015, the three Sub-parts, 5A, 5B, and 5C, of Part 5 of the Rules for Building and Classing Steel Vesse

16、ls are as follows: Contents Part 5A: General Hull Requirements (IACS CSR Part 1) Part 5B: Ship Types (IACS CSR Part 2) Part 5C: This Part is divided into two separate booklets as follows: Chapters 1 to 6: Tankers and Bulk Carriers not covered by Part 5A and Part 5B and Container Carriers Chapters 7

17、to 12: Passenger Vessels, Liquefied Gas Carriers, Chemical Carriers, Vessels Intended to Carry Vehicles, Water Carriers, and Membrane Tank LNG Carriers. Application Oil Tankers The structural requirements in Part 5A, Pt 1 and Part 5B, Pt 2, Ch 2 of the Rules are applicable for double hull oil tanker

18、s of 150 m in length and upward, with structural arrangements as specified in Part 5A, Pt 1, Ch 1, Sec 1, 1.3. For oil tankers with structural arrangements not covered by Part 5A, Pt 1 and Part 5B, Pt 2, Ch 2, the requirements in Part 5C, Chapters 1 or 2, are to be complied with. Application Bulk Ca

19、rriers The structural requirements in Part 5A, Pt 1 and Part 5B, Pt 2, Ch 1 of the Rules are applicable for single side skin and double side skin bulk carriers of 90m in length and upward, with structural arrangements as specified in Part 5A, Pt 1, Ch 1, Sec 1, 1.2. For vessels intended to carry ore

20、 or bulk cargoes, other than the single side skin or double side skin bulk carriers of 90 m in length and upward with structural arrangements as specified in Part 5A, Pt 1 and Part 5B, Pt 2, Ch 1, the requirements in Part 5C, Chapters 3 or 4 are to be complied with. Application ABS Construction Moni

21、toring Program These compulsory requirements for CSR notation are specified in Part 5C, Appendix 2. Application Onboard Systems for Oil Tankers and Bulk Carriers The onboard systems for all tankers are to comply with the requirements of Part 5C, Chapter 1, Section 7, and for all bulk carriers are to

22、 comply with the requirements of Part 5C, Chapter 3, Section 7 of the Rules. Application References Other Parts of the ABS Rules that are referenced within Part 5A, 5B, or 5C are also to be applied. The following flow chart indicates the application of the Rules and typical Class Notations for tanke

23、r and bulk carrier vessels, of which arrangements and scantlings are in full compliance with the Rules: 2 ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 Notices and General Information Vessels Intended to Carry Oil in Bulk Vessels Intended to Carry Ore or Bulk Cargoes L 150 m? Arrangement an

24、d layout comply with Part 5A, Pt 1, Ch 1, Sec 1, 1.3 and Part 5A, Pt 1, Ch 1, Sec 1, Figure 3? Part 5A, Pt 1 and Part 5B, Pt 1, Ch 2: Common Structural Rules and Part 5C, Appendix 2 Part 5C, Chapter 1, Section 7: ABS Steel Vessel Rules A1 Oil Carrier, CSR, AB-CM plus appropriate notations for oil ca

25、rriers Part 5C, Chapter 1, Appendix 1 to Part 5C ABS Steel Vessel Rules (L 150 m) A1 Oil Carrier, SH, SHCM plus appropriate notations for oil carriers Part 5C, Chapter 2 ABS Steel Vessel Rules (L 150 m) A1 Oil Carrier plus appropriate notations for oil carriers L 90 m? Arrangement and layout comply

26、with Part 5A, Pt 1, Ch 1, Sec 1, 1.2 and Part 5A, Pt 1, Ch 1, Sec 1, Figures 1 & 2? Part 5A, Pt 1 and Part 5B, Pt 1, Ch 1: Common Structural Rules and Part 5C, Appendix 2 Part 5C, Chapter 3, Section 7: ABS Steel Vessel Rules Part 5C, Chapter 3, Appendix 1 to Part 5C ABS Steel Vessel Rules (L 150 m)

27、Part 5C, Chapter 4 ABS Steel Vessel Rules (L 150 m) A1 Bulk Carrier, CSR, AB-CM plus appropriate notations for bulk carriers A1 Bulk Carrier, SH, SHCM plus appropriate notations for bulk carriers A1 Bulk Carrier plus appropriate notations for bulk carriers Yes Yes Yes Yes No No Or No NoABSRULES FOR

28、BUILDING AND CLASSING STEEL VESSELS .2016 3 Notices and General Information TABLE 1 Applicable Editions of Booklets Comprising 2016 Rules Notices and General Information 2016 Part 1: Rules for Conditions of Classification 2016 Part 2: Rules for Materials and Welding Rules for Testing and Certificati

29、on of Materials Rules for Welding and Fabrication 2016 Part 3: Hull Construction and Equipment 2016 Part 4: Vessel Systems and Machinery 2016 Part 5A: (Booklet 1) Specific Vessel Types General Hull Requirements (IACS CSR Part 1) 2015 (on and after 1 July 2015) Part 5B: (Booklet 1) Specific Vessel Ty

30、pes Ship Types (IACS CSR Part 2) 2015 (on and after 1 July 2015) Part 5C: (Booklet 2) Specific Vessel Types Chapter 1 & 2 Oil Carrier Chapter 3 & 4 Bulk Carrier Chapter 5 & 6 Container Carrier 2016 Part 5C: (Booklet 3) Specific Vessel Types Chapter 7 Passenger Carrier Chapter 8 Liquefied Gas Carrier

31、 Chapter 9 Chemical Carrier Chapter 10 Vehicle Carrier Chapter 11 Water Carrier Chapter 12 Liquefied Gas Carrier with Membrane Tanks 2016 Part 6: Optional Items and Systems Chapter 1 Strengthening for Navigation in Ice Chapter 2 Refrigerated Cargo Vessels 2016 Part 7: Rules for Survey After Construc

32、tion 2016 TABLE 2 Division and Numbering of Rules Division Number Part Part 1 Chapter Part 1, Chapter 1 Section Section 1-1-1 Subsection (see Note 1) 1-1-1/1 Paragraph (see Note 1) 1-1-1/1.1 Subparagraph 1-1-1/1.1.1 Item 1-1-1/1.1.1(a) Subitem 1-1-1/1.1.1(a)i) Appendix Appendix 1-1-A1 or Appendix 1-

33、A1-1 Note: 1 An odd number (1, 3, 5, etc.) numbering system is used for the Rules. The purpose is to permit future insertions of even-numbered paragraphs (2, 4, 6, etc.) of text and to avoid the necessity of having to renumber the existing text and associated cross-references, as applicable, within

34、the Rules and associated process instructions, check sheets, etc. 4 ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 Notices and General Information ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 5 Rule Change Notice (2016) TABLE 3 Summary of Changes from the 2015 Rules EFFECTIVE DATE

35、1 January 2016 shown as (2016) Part/Para. No. Title/Subject Status/Remarks PART 1 Rules for Conditions of Classification 1-1-4/7.5 Other Rules To clarify that the SHR notation may be also assigned to liquefied gas carriers with membrane tanks complying with Section 5C-12-4 of the Steel Vessel Rules.

36、 EFFECTIVE DATE 1 January 2016 shown as (2016) (based on the date of purchase order of the materials) Part/Para. No. Title/Subject Status/Remarks PART 2 Rules for Materials and Welding 2-1-1/1.11 Structural Pipe To provide a reference to alternate requirements for production of pipe at an ABS-approv

37、ed steel mill. 2-1-1/16 Rolled Plates over 100 mm (4 in.) Thick To remove requirement for impact transition curves, since this information is submitted during qualification testing. 2-1-5/9.1 Material Coupons To require that the test coupon size shall be representative of the ruling cross section th

38、ickness of the casting. 2-3-7/1.5.2 Cooling Prior to Heat Treatment To clarify that controlled cooling is applicable to tempering and not cooling after forging. 2-3-7/3.5.2 Cooling Prior to Heat Treatment To clarify that controlled cooling is applicable to tempering and not cooling after forging. 2-

39、3-7/5.5.2 Cooling Prior to Heat Treatment To clarify that controlled cooling is applicable to tempering and not cooling after forging. 2-3-7/7.5.2 Cooling Prior to Heat Treatment To clarify that controlled cooling is applicable to tempering and not cooling after forging. 2-3-9/11.1 Material Coupons

40、To require that the test coupon size shall be representative of the ruling cross section thickness of the casting. 2-3-10/11.9 To require that the test coupon size shall be representative of the ruling cross section thickness of the casting. 2-4-2/Note To include all Rule sets to which the requireme

41、nts apply. 2-4-2/1.5.2(b) Application Rules for Building and Classing Steel Vessels (SVR), Rules for Building and Classing Mobile Offshore Drilling Units (MODU), Rules for Building and Classing Offshore Support Vessels (OSV), and Rules for Building and Classing High-Speed Naval Craft (HSNC) To inclu

42、de all Rule sets to which the requirements apply. 2-4-3/11.5 Tests Nos. Q1, Q2 and Q3 To clarify that for tack welding, bend test is not required or possible as shown in 2-4-3/Figure 12. 2-4-3/Figure 3 Test No. 1 Reduced-section Tension Test for Plate To provide clear guidance for re-test methods to

43、 the attending Surveyors. 2-4-3/Figure 4 Test No. 1 Reduced-section Tension Test for Pipe To provide clear guidance for re-test methods to the attending Surveyors. 2-4-3/Figure 7 Guided Bend Test Jig To provide clear guidance of acceptance criteria to the attending Surveyors. Notices and General Inf

44、ormation Part/Para. No. Title/Subject Status/Remarks 2-4-3/Table 2 Minimum Average Weld Metal and HAZ CVN Impact Values for ABS Grade Steels To clarify the requirements. 2-4-4/Note To include all Rule sets to which the requirements apply. 2-A2-1/Table 2 Impact Test Requirements To define “Horizontal

45、 (H)” and “Overhead (OH)”. 2-A4-2/5.11.2(b) Impact Test To update the qualification test requirements based on the requirements in MODU Rules 3-1-4/5.7. 2-A4-2/5.13.3(c) To cover hardness of welds in high-strength quenched and tempered steels and for compatibility with 2-A9/7.3.2(g). EFFECTIVE DATE

46、1 February 2015 shown as (1 February 2015) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks PART 4 Vessel Systems and Machinery 4-6-2/3.5 Other Materials To align the requirements with IACS UR F2. (Incorporates Notice No. 1) EFFE

47、CTIVE DATE 1 July 2015 shown as (1 July 2015) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks PART 3 Hull Construction and Equipment 3-1-2/Table 2 Material Class or Grade of Structural Members To require the materials for other

48、steering equipment components described in Section 3-2-14 to be of steel in accordance with the requirements of Part 2, Chapter 1. To specify minimum steel grades for selected structures on LNG Carriers, in line with IACS UR S6 (Rev.7 Apr 2013). (Incorporates Notice No. 2) 3-1-2/Figure 1 (New) Typic

49、al Deck Arrangement for Membrane Type Liquefied Gas Carriers To specify minimum steel grades for selected structures on LNG Carriers, in line with IACS UR S6 (Rev.7 Apr 2013). (Incorporates Notice No. 2) 3-2-13/9 (New) Energy Saving Devices (ESD) (Hull Appendages) To clearly identify design and survey requirements for energy saving devices (ESD) so that the hull welding, material compatibility and hull structural continuity evaluation during design and survey of these appendages must be assessed to identify any high stress concentra