ACI 548.10M-2010 Specification for Type MMS (Methyl Methacrylate Slurry) Polymer Overlays for Bridge and Parking Garage Decks.pdf

1、ACI 548.10M-10Reported by ACI Committee 548Specification for Type MMS(Methyl Methacrylate Slurry)Polymer Overlaysfor Bridge and Parking Garage DecksAn ACI StandardSpecification for Type MMS (Methyl Methacrylate Slurry)Polymer Overlays for Bridge and Parking Garage DecksFirst PrintingSeptember 2010IS

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11、.A.Phone: 248-848-3700Fax: 248-848-3701www.concrete.orgACI 548.10M-10 became effective July 7, 2010 and was published August 2010.Copyright 2010, American Concrete Institute.All rights reserved including rights of reproduction and use in any form or by anymeans, including the making of copies by any

12、 photo process, or by electronic ormechanical device, printed, written, or oral, or recording for sound or visual reproduc-tion or for use in any knowledge or retrieval system or device, unless permission inwriting is obtained from the copyright proprietors.1Specification for Type MMS (Methyl Methac

13、rylate Slurry) Polymer Overlays for Bridgeand Parking Garage DecksAn ACI StandardReported by ACI Committee 548ACI 548.10M-10This Specification covers methyl methacrylate slurry (MMS) overlays forbridge and parking garage decks. Type MMS polymer overlay incorporatesmethyl methacrylate-based primer, b

14、inder, and top coat with selected fillerand aggregate to produce a flexible, skid-resistant, and water-resistant slurryoverlay. The overlay is used for both new construction and rehabilitation.The overlay is placed by applying the polymer slurry system to the surfaceand broadcasting aggregate. This

15、Specification includes requirements forchemical components, aggregates, storage and handling, surface preparation,surface profile, mixing, placement, finishing, and quality control.The materials, processes, quality control measures, and inspectionsdescribed in this document should be tested, monitor

16、ed, or performed asapplicable only by individuals with appropriate ACI certifications orequivalent.Keywords: aggregate; bridge decks; methyl methacrylate; mortar; overlays;parking garage decks; polymer; premixed; resin; slurry.CONTENTSSection 1General, p. 21.1Scope1.2Definitions1.3Reference standard

17、s1.4Submittals1.5Project conditions1.6Labeling, storage, and handling of materials1.7SafetySection 2Products, p. 32.1Methyl methacrylate-based primer2.2Methyl methacrylate-based binder2.3Filler2.4Methyl methacrylate-based top coat2.5Aggregate2.6Polymer overlay slurrySection 3Execution, p. 43.1Proced

18、ure qualification3.2Surface preparation3.3Mixing methyl methacrylate-based primer, binder-filler slurry, and top coat3.4Overlay application3.5Curing3.6Excess aggregate removal3.7Joints3.8Opening to trafficNotes to Specifier, p. 5General notesForeword to checklists, p. 6Mandatory Requirements Checkli

19、st, p. 6Submittals Checklist, p. 6Herschel H. Allen III David W. Fowler Mahmoud M. Reda Taha Donald P. TragianeseMilton D. Anderson Robert W. Gaul John R. Robinson Cumaraswamy VipulanandanJohn J. Bartholomew Albert O. Kaeding Donald A. Schmidt Wafeek S. WahbyConstantin Bodea John R. Milliron Qizhong

20、 Sheng Harold H. Weber, Jr.James T. Dikeou Brad Nemunaitis Joe Solomon David WhiteGarth J. Fallis Richard C. Prusinski Michael M. Sprinkel David P. WhitneyMichael S. StenkoChair2 SPECIFICATION FOR TYPE MMS POLYMER OVERLAYS (ACI 548.10M-10)American Concrete Institute Copyrighted Materialwww.concrete.

21、orgSECTION 1GENERAL1.1Scope1.1.1 This Specification covers materials and procedures forpolymer overlays for new construction and for repair andrehabilitation of bridge and parking garage decks. Methylmethacrylate slurry (MMS) polymer overlay incorporates amethyl methacrylate-based primer, binder, an

22、d top coat withselected filler and aggregate to produce a flexible, skid-resistant,and water-resistant overlay. This Specification includesrequirements for chemical components, aggregates, storage andhandling, surface preparation, surface profile, mixing, place-ment, finishing, quality control, and

23、quality assurance.1.1.2 This Specification supplements the ContractDocuments and shall govern the construction of MMSpolymer overlays, except where this Specificationconflicts with requirements in Contract Documents.1.1.3 UnitsValues in this Specification are stated ininch-pound units. A companion s

24、pecification in SI units isalso available.1.2Definitionsaccepteddetermined to be satisfactory by Architect/Engineer.Architect/Engineerthe architect, engineer, architecturalfirm, or engineering firm developing Contract Documents oradministering the Work under Contract Documents, or both.Contract Docu

25、mentsa set of documents supplied byOwner to Contractor as the basis for construction; thesedocuments contain contract forms, contract conditions,specifications, drawings, addenda, and contract changes.Contractorthe person, firm, or entity under contract forconstruction of the Work.Ownerthe corporati

26、on, association, partnership,individual, public body, or authority for whom the Work isconstructed.Project Specificationthe written document that detailsrequirements for the Work in accordance with serviceparameters and other specific criteria.quality assuranceactions taken by Owner or OwnersReprese

27、ntative to ensure Work done and materials providedare in accordance with Contract Documents.quality controlactions taken by Contractor to ensurethat Work meets requirements of Contract Documents.requiredmandatory as prescribed in Project Specificationor Contract Documents.submitprovide to Architect/

28、Engineer for review.submittaldocument or material provided to Architect/Engineer for review and acceptance.tack freematerial is fully cured and the surface is dry tothe touch.Workthe entire construction or separately identifiableparts thereof required to be furnished under Contract Documents.1.3Refe

29、rence standards1.3.1 ASTM InternationalC307-03(2008) Standard Test Method for TensileStrength of Chemical-Resistant Mortar,Grouts, and Monolithic SurfacingsC566-97(2004) Standard Test Method for Total Evap-orable Moisture Content of Aggregateby DryingC881/C881M-02 Standard Specification for Epoxy-Re

30、sin-Base Bonding Systems forConcreteC884/C884M-98 Standard Test Method for Thermal(2005) Compatibility Between Concrete andan Epoxy-Resin OverlayC1583/C1583M-04e1Standard Test Method for TensileStrength of Concrete Surfaces and theBond Strength or Tensile Strength ofConcrete Repair and Overlay Mater

31、ialsby Direct Tension (Pull-off Method)D570-98(2010) Standard Test Method for WaterAbsorption of PlasticsD638-03 Standard Test Method for Tensile Prop-erties of PlasticsD695-08 Standard Test Method for CompressiveProperties of Rigid PlasticsD790-07 Standard Test Methods for Flexural Prop-erties of U

32、nreinforced and ReinforcedPlastics and Electrical Insulating MaterialsD1310-01(2007) Standard Test Method for Flash Pointand Fire Point of Liquids by Tag Open-Cup ApparatusD2393-86 Test Method for Viscosity of EpoxyResins and Related Components(withdrawn)D4230-02(2007) Standard Test Method of Measur

33、ingHumidity with Cooled-Surface Conden-sation (Dew-Point) HygrometerD4263-83(2005) Standard Test Method for IndicatingMoisture in Concrete by the PlasticSheet Method1.3.2 Field referenceICRI No. 03732P Guideline for Selecting and SpecifyingConcrete Surface Preparation forSealers, Coatings, and Polym

34、er Overlays1.3.3 Reference organizationsAn abbreviation for andcomplete name and address of the organization issuingdocuments referred to in this specification is listed:ASTM International100 Barr Harbor DriveWest Conshohocken, PA 19428 www.astm.orgInternational Concrete Repair Institute (ICRI)10600

35、 W. Higgins Road, Suite 607Rosemont, IL 60018www.icri.org1.4Submittals1.4.1 Submit a certificate of compliance and quality controltest results verifying conformance to material specifications foreach manufactured batch of MMS system primer, binder, filler,top coat, and aggregate lot. A lot or batch

36、is a quantity ofmaterial manufactured at one time and placed into containers.SPECIFICATION FOR TYPE MMS POLYMER OVERLAYS (ACI 548.10M-10) 3American Concrete Institute Copyrighted Materialwww.concrete.org1.4.2 Submit materials and product data sufficient for theArchitect/Engineer to evaluate the syst

37、em, including allinstallation instructions and quality control proceduresrequired to assure an acceptable finished overlay.1.4.3 Submit safety data sheets.1.5Project conditions1.5.1 Cold weather limitsDo not place overlay unlessthe deck temperature or applicable surface and polymermaterials are grea

38、ter than or equal to 0C and rising, unlessotherwise recommended by the material manufacturer.1.5.2 Hot weather limitsDo not place overlay if the 70 mLjob-site production samples have gel times less than 10 minuteswhen tested in accordance with ASTM C881/C881M or ifthe broadcast aggregate will not pe

39、netrate the methylmethacrylate-based slurry layer, unless otherwise recom-mended by the manufacturer.1.5.3 Moisture limitsDo not place the overlay onsurfaces unless they are moisture-free when tested in accor-dance with ASTM D4263.1.5.4 Dew point limitDo not place overlay on surfaceunless the ambien

40、t temperature is 3C above the dew pointwhen tested in accordance with ASTM D4230.1.6Labeling, storage, and handling of materials1.6.1 LabelingMark product containers with the following information:Manufacturers name;Manufacturers product identification;Material quantity;Manufacturers mixing instruct

41、ions;Warning for storage and handling; andHazard information.1.6.2 StorageStore MMS system materials in an areathat prevents them from getting wet. Store methyl methacrylate-based primer, binder, and top coat away from open flamesand other sources of ignition. Store methyl methacrylate-based primer,

42、 binder, and top coat at temperatures between10 and 32C unless otherwise recommended by the materialmanufacturer. Store resin, filler, and aggregates in an areathat prevents them from getting wet.1.7SafetyHeed all warnings on Material Safety Data Sheets andmanufacturers labels.SECTION 2PRODUCTS2.1Me

43、thyl methacrylate-based primerMethyl methacrylate-based primer shall meet therequirements listed in Tables 2.1 and 2.2. All componentsused for physical testing shall be maintained at 23C ( 1C)for a minimum of 24 hours before mixing and testing.2.2Methyl methacrylate-based binderMethyl methacrylate-b

44、ased binder shall meet the requirementslisted in Tables 2.3 and 2.4. All components used for physicaltesting shall be maintained at 23C ( 1C) for a minimumof 24 hours before testing.2.3FillerFillers for the MMS overlay shall be supplied by theoverlay manufacturer and, when mixed with the recommended

45、quantity of methyl methacrylate-based binder resin, willresult in a self-leveling slurry.2.4Methyl methacrylate-based top coatMethyl methacrylate-based top coat shall meet therequirements listed in Tables 2.5 and 2.6. All componentsused for physical testing shall be maintained at 23C ( 1C)for a mini

46、mum of 24 hours before testing.2.5AggregateBroadcast aggregate shall meet the gradation requirementsin Table 2.7 and have a hardness of 6 or higher on the Mohshardness scale. Aggregate shall be angular; consist of naturalsilica sand, basalt, or other nonfriable aggregate; and shallcontain less than

47、0.2% moisture when tested in accordancewith ASTM C566.Table 2.1Physical properties of mixed, uncured methyl methacrylate-based primerProperty Value Test methodViscosity 0.4 to 1.5 PASTM D2393(No. 3 at 20 rpm, Brookfield RVT)Gel time at 23C 10 to 30 min ASTM C881/C881M (modified 70 mL)Flash point 6C

48、ASTM D1310Table 2.2Physical properties of mixed, cured methyl methacrylate-based primerProperty Value Test methodTensile strength 17 to 41 MPa ASTM D638 (Type I)Tensile elongation 6C ASTM D1310Table 2.4Physical properties of mixed, cured methyl methacrylate-based binderProperty Value Test methodTens

49、ile strength 7 to 14 MPa ASTM D638 (Type I)Tensile elongation 30 to 70% ASTM D638 (Type I)Water absorption 6C ASTM D1310Table 2.6Physical properties of mixed, cured methyl methacrylate-based top coatProperty Value Test methodTensile strength 17 to 40 MPa ASTM D638 (Type I)Tensile elongation 20 to 50% ASTM D638 (Type I)Water absorption 1.7 MPa ASTM C1583/C1583MTensile strength*2.8 to 5.5 MPa ASTM C307Flexural strength*5.5 to 12 MPa ASTM D790*Samples shall be made using the recommended ratios of methyl metha