ACI 548.9-2008 Specification for Type ES (Epoxy Slurry) Polymer Overlay for Bridge and Parking Garage Decks《用于桥面和室内停车场的ES（环氧基树脂）类聚合物覆盖层规范》.pdf

1、ACI 548.9-08Reported by ACI Committee 548Specification for Type ES(Epoxy Slurry) Polymer Overlayfor Bridge and Parking Garage DecksAn ACI StandardSpecification for Type ES (Epoxy Slurry) Polymer Overlayfor Bridge and Parking Garage DecksFirst PrintingAugust 2008ISBN 978-0-87031-294-6American Concret

2、e InstituteAdvancing concrete knowledgeCopyright by the American Concrete Institute, Farmington Hills, MI. All rights reserved. This materialmay not be reproduced or copied, in whole or part, in any printed, mechanical, electronic, film, or otherdistribution and storage media, without the written co

3、nsent of ACI.The technical committees responsible for ACI committee reports and standards strive to avoid ambiguities,omissions, and errors in these documents. In spite of these efforts, the users of ACI documents occasionallyfind information or requirements that may be subject to more than one inte

4、rpretation or may beincomplete or incorrect. Users who have suggestions for the improvement of ACI documents arerequested to contact ACI. Proper use of this document includes periodically checking for errata atwww.concrete.org/committees/errata.asp for the most up-to-date revisions.ACI committee doc

5、uments are intended for the use of individuals who are competent to evaluate thesignificance and limitations of its content and recommendations and who will accept responsibility for theapplication of the material it contains. Individuals who use this publication in any way assume all risk andaccept

6、 total responsibility for the application and use of this information.All information in this publication is provided “as is” without warranty of any kind, either express or implied,including but not limited to, the implied warranties of merchantability, fitness for a particular purpose ornon-infrin

7、gement.ACI and its members disclaim liability for damages of any kind, including any special, indirect, incidental,or consequential damages, including without limitation, lost revenues or lost profits, which may resultfrom the use of this publication.It is the responsibility of the user of this docu

8、ment to establish health and safety practices appropriate tothe specific circumstances involved with its use. ACI does not make any representations with regard tohealth and safety issues and the use of this document. The user must determine the applicability of allregulatory limitations before apply

9、ing the document and must comply with all applicable laws and regulations,including but not limited to, United States Occupational Safety and Health Administration (OSHA) healthand safety standards.Order information: ACI documents are available in print, by download, on CD-ROM, through electronicsub

10、scription, or reprint and may be obtained by contacting ACI.Most ACI standards and committee reports are gathered together in the annually revised ACI Manual ofConcrete Practice (MCP).American Concrete Institute38800 Country Club DriveFarmington Hills, MI 48331U.S.A.Phone: 248-848-3700Fax: 248-848-3

11、701www.concrete.orgACI 548.9-08 was adopted July 1, 2008 and published August 2008.Copyright 2008, American Concrete Institute.All rights reserved including rights of reproduction and use in any form or by anymeans, including the making of copies by any photo process, or by electronic ormechanical d

12、evice, printed, written, or oral, or recording for sound or visual reproductionor for use in any knowledge or retrieval system or device, unless permission in writingis obtained from the copyright proprietors.548.9-1Specification for Type ES (Epoxy Slurry) Polymer Overlay for Bridge and Parking Gara

13、ge DecksAn ACI StandardReported by ACI Committee 548ACI 548.9-08This Specification covers epoxy slurry (ES) overlay for bridge and parkinggarage decks. Type ES polymer overlay incorporates low-modulus epoxy-based slurry and selected aggregate to produce a flexible, skid-resistant,and water-resistant

14、 overlay. The overlay may be used for both newconstruction and rehabilitation. The overlay is placed by applying thepolymer slurry to the surface and broadcasting aggregate. This Specificationincludes requirements for chemical components, aggregates, storage andhandling, surface preparation, surface

15、 profile, mixing, placement,finishing, and quality control.Keywords: aggregate; bridge decks; epoxy; overlays; mortar; parkinggarage decks; polymer; premixed; resin; slurry.CONTENTSSection 1General, p. 548.9-21.1Scope1.2Reference standards1.3Reference organizations1.4Submittals1.5Project conditions1

16、.6Labeling, storage, and handling of materials1.7SafetySection 2Products, p. 548.9-22.1Epoxy binder2.2Aggregate2.3Polymer overlay slurrySection 3Execution, p. 548.9-33.1Procedure qualification3.2Surface preparation3.3Mixing epoxy binder3.4Overlay application3.5Curing3.6Excess aggregate removal3.7Joi

17、nts3.8Open to trafficNotes to Specifier, p. 548.9-4Foreword to checklists, p. 548.9-4Mandatory Requirements Checklist, p. 548.9-5Submittals Checklist, p. 548.9-5Herschel H. Allen III David W. Fowler Mahmoud M. Reda Taha Donald P. TragianeseMilton D. Anderson Robert W. Gaul John R. Robinson Cumaraswa

18、my VipulanandanJohn J. Bartholomew Larry E. Good Donald A. Schmidt Wafeek S. WahbyConstantin Bodea Albert O. Kaeding Qizhong Sheng Harold H. Weber, Jr.James T. Dikeou John R. Milliron Joe Solomon David WhiteHarold (Dan) R. Edwards Brad Nemunaitis Michael M. Sprinkel David P. WhitneyGarth J. Fallis R

19、ichard C. PrusinskiMichael S. StenkoChair548.9-2 ACI STANDARDSECTION 1GENERAL1.1Scope1.1.1 This Specification covers materials and proceduresfor constructing a polymer overlay for new construction andfor repair and rehabilitation of bridge and parking garagedecks. Type ES polymer overlay incorporate

20、s a low-modulus epoxy binder, filler, and selected aggregate toproduce a flexible, skid-resistant, and water-resistant overlay.This Specification includes requirements for chemicalcomponents, aggregates, storage and handling, surfacepreparation, surface profile, mixing, placement, finishing,and qual

21、ity control.1.1.2 The provisions of this Specification shall governunless otherwise specified in the Contract Documents.1.1.3 UnitsValues are stated in inch-pound units.1.2Reference standards1.2.1 ASTM International standardsC566-97(2004) Test Method for Total EvaporableMoisture Content of Aggregate

22、 byDryingC579-01(2006) Test Methods for CompressiveStrength of Chemical-ResistantMortars, Grouts, MonolithicSurfacings, and Polymer ConcretesC778-06 Specification for Standard SandC881/C881M-02 Specification for Epoxy-Resin-BaseBonding Systems for ConcreteC884/C884M-98(2005) Test Method for Thermal

23、Compati-bility between Concrete and anEpoxy-Resin OverlayC1583-04 Test Method for Tensile Strength ofConcrete Surfaces and the BondStrength or Tensile Strength ofConcrete Repair and Overlay Materialsby Direct Tension (Pulloff Method)D638-03 Test Method for Tensile Propertiesof PlasticsD2393-86 Stand

24、ard Test Method for Viscosityof Epoxy Resins and RelatedComponents*D3278-96(2004)e1Test Methods for Flash Point ofLiquids by Small Scale Closed-CupApparatusD4263-83(2005) Test Method for Indicating Moisturein Concrete by the Plastic SheetMethod1.2.2 SSPC standardsSSPC-SP 10/NACE No. 2 Near White Met

25、al Blasting1.3Reference organizationsAbbreviations for and complete names and addresses oforganizations issuing documents referred to in this Specificationare listed:ASTM International100 Barr Harbor DriveWest Conshohocken, PA 19428www.astm.orgThe Society for Protective Coatings (SSPC)40 24th Street

26、, 6th FloorPittsburgh, PA 15222-4656www.sspc.org1.4Submittals1.4.1 Submit a certificate of compliance and qualitycontrol test results, verifying conformance to materialspecifications in Section 2 for each manufactured batch ofepoxy and lot of aggregate. A lot or batch is a quantity ofmaterial manufa

27、ctured at one time and placed into containers.1.4.2 Submit materials and product data sufficient for theArchitect/Engineer to evaluate the system including allinstallation instructions and quality control proceduresrequired to ensure an acceptable finished overlay.1.5Project conditions1.5.1 Cold wea

28、ther limitsDo not place overlay when thetemperature of the deck or applicable surface and polymermaterials is below 50 F unless otherwise recommended by thematerial manufacturer and accepted by the Architect/Engineer.1.5.2 Hot weather limitsDo not place overlay if the 4 in.3job-site production sampl

29、es have gel times less than 10 minutesor if the broadcast aggregate will not penetrate the epoxy layer.1.5.3 Moisture limitsDo not place the overlay onsurfaces unless they are moisture-free when tested inaccordance with ASTM D4263.1.6Labeling, storage, and handling of materials1.6.1 LabelingMark pro

30、duct containers with the following information:Name of manufacturer;Manufacturers product identification;Material quantity;Manufacturers mixing instructions;Warning for storage and handling; andHazard information.1.6.2 StorageStore epoxy resins and hardeners in anarea that prevents them from getting

31、 wet. Store them awayfrom open flames and other sources of ignition. Store epoxyresins and hardeners at temperatures between 50 and 113 Funless otherwise recommended by the material manufacturer.Store aggregates in an area that prevents them from getting wet.1.7SafetyHeed all warnings on Material Sa

32、fety Data Sheets andmanufacturers labels.SECTION 2PRODUCTS2.1Epoxy binderMulti-component epoxy shall meet the requirements listedin Tables 2.1 and 2.2. All components used for physicaltesting shall be maintained at 73 1 F for a minimum of24 hours before mixing, curing, or testing. Do not use epoxysy

33、stems containing solvents and unreactive diluents.*This document has been withdrawn.SPECIFICATION FOR TYPE ES POLYMER OVERLAY FOR BRIDGE AND PARKING GARAGE DECKS 548.9-32.2AggregateAggregate shall meet the gradation requirements in Table 2.3and have a hardness of six or higher on the Mohs hardnesssc

34、ale. Aggregate shall be angular and consist of natural silicasand, basalt, or other nonfriable aggregate and shall containless than 0.2% moisture when tested in accordance withASTM C566.2.3Polymer overlay slurryType ES polymer overlay slurry shall meet the requirementsof Table 2.4.SECTION 3EXECUTION

35、3.1Procedure qualification3.1.1 EquipmentRemove deteriorated concrete, grease,dirt, oil, and other contaminants that inhibit bond of theoverlay with blasters using steel shot or grit abrasives.3.1.2 Quality-control procedure qualificationSpecify asurface preparation technique (size, flow of abrasive

36、, forwardspeed, number of passes of the blasting machine) that shallexpose coarse aggregate and ensure adhesion of the overlay tothe substrate. Remove all loose material to result in a dust-freesurface before application. Use this quality-control procedure(Sections 3.1.2.1 through 3.1.2.6) to determ

37、ine that thematerials, batching, mixing, placing, and curing proceduresprovide the required adhesion of the overlay to the substrate.3.1.2.1 Test locations will be designated for quality-control tests to evaluate the range of surface conditions onthe area to be overlaid, including areas with deck re

38、pairs, ifany. The Architect/Engineer shall designate one test locationto be evaluated for each span or 478 yd2, whichever issmaller, for bridges, and 478 yd2 for parking decks.3.1.2.2 At each test location selected by the Architect/Engineer, prepare a minimum surface area of 4 ft2using theequipment

39、and procedures proposed for project surfacepreparation.3.1.2.3 Prepare the surface and apply the overlay todesignated quality-control test locations.3.1.2.4 Apply overlays at quality-control test locations atthe same thickness and with the same materials, equipment,personnel, timing, sequence of ope

40、rations, and curing periodthat will be used on the project.3.1.2.5 Evaluate the test overlays using the proceduredescribed in ASTM C1583, except that the tensile adhesionevaluation shall not be performed at surface temperaturesabove 80 F. Core through the test overlay to a depth of0.5 0.125 in. into

41、 the underlying concrete slab. An evaluationshall be an average of three tests at each location within thequality-control test location and have an average minimumpulloff strength of 250 psi.3.1.2.6 If the test results do not meet the required 250 psiaverage pulloff strength, check the surface prepa

42、rationprocedures and repeat the tests. If the test results still do notmeet the required 250 psi average pulloff strength, check themanufacturers batching, mixing, placing, and curingrequirements, and repeat the test until the required pulloffstrength is achieved.3.1.3 Quality control of surface pre

43、parationSurfacesprepared for overlay application shall have the same surfaceprofile as accepted test areas in Section 3.1.2.3.2Surface preparation3.2.1 Concrete decksPrepare the overlay area using theapproved surface preparation until the specified substrateconditions have been achieved.3.2.2 Steel

44、decksPrepare steel surfaces according toSSPC-SP 10/NACE No. 2, resulting in minimum surfaceprofiles of 0.004 in. If flash rust appears, reblast the surfaceto SSPC-SP 10/NACE No. 2 specifications.Table 2.1Properties of mixed, uncuredepoxy binderProperty Value Test methodViscosity 700 to 2500 cPASTM D

45、2393 (No. 3 at20 rpm, Brookfield RVT)Gel time at 73 F 15 to 45 minutesASTM C881/C881M(modified 70 mL)Flash point 199 F ASTM D3278Table 2.2Physical properties of curedepoxy binderProperty Value Test methodTensile strength 2 to 5 ksi ASTM D638 (Type I)Tensile elongation 30 to 70% ASTM D638 (Type I)Mod

46、ulus of elasticity, maximum13 ksi ASTM D638 (Type I)Table 2.3Deck aggregate gradationBroadcast bridge deck aggregate gradationMesh size Percent passingNo. 4 100No. 8 30 to 75No. 16 0 to 5No. 30 0 to 1Broadcast parking deck aggregate gradationMesh size Percent passingNo. 8 100No. 16 51 to 75No. 20 14

47、 to 50No. 30 0 to 25No. 40 0 to 2Table 2.4Properties of Type ES polymer overlayProperty Value Test methodCompressive strength*1 ksi (3 hours)5 ksi (24 hours)ASTM C579, Method BThermalcompatibility*PassASTM C884/C884M, Method BBond strength,*minimum250 psi ASTM C1583*Samples should be made using 2.75

48、 volume parts 20-30 sand per ASTM C778, No. 20to No. 30 sieve to one volume part of mixed epoxy.548.9-4 ACI STANDARD3.2.3 Blasted surface shall be free of dust and other loosematerial that can interfere with the bonding of the overlay.3.2.4 If the Architect/Engineer determines that there hasbeen a d

49、eviation from the accepted surface preparationprocedure, prepare the suspect areas using the acceptedmethod or verify surface preparation in suspect areas usingASTM C1583 procedure.3.2.5 Obtain inspection and acceptance by the Architect/Engineer of patching and surface preparation before placementof the overlay.3.3Mixing epoxy binder3.3.1 Mix the epoxy binder according to the manufacturersinstructions.3.3.2 When continuous mixing is specified, use equipmentthat continually meters, mixes, and dispenses the epoxy binder.3.3.3 T