AA ASD-1-2017 Aluminum standards and data 2017 (Incorporating Errata V1.1 December 7 2017).pdf

1、Aluminum standards and data 2017 Copyright 2017, The Aluminum Association, Inc. Unauthorized reproduction by photocopy or any other method is illegal.About the Aluminum Association The Aluminum Association represents U.S. and foreign-based companies and their suppliers throughout the value chain, fr

2、om primary production to value added products to recycling. The Association is the industrys leading voice, providing global standards, business intelligence, sustainability research and industry expertise to member companies, policymakers and the general public. The aluminum industry helps manufact

3、urers produce sustainable and innovative products, including more fuel efficient vehicles, recyclable packaging, greener buildings and modern electronics. In the U.S., the aluminum industry creates $186 billion in economic activity. For more information visit www.aluminum.org, on Twitter AluminumNew

4、s or at F Acknowledgement This edition of Aluminum Standards and Data is the product of the efforts of the Aluminum Association Technical Committee on Product Standards, whose members are listed below. The Aluminum Association Technical Committee on Product Standards Francine Bovard, Arconic, Chair

5、Thomas Belliveau, Novelis Bill Betts, Novelis Peter Bittner, Constellium C. Kermit Campbell, Constellium Victor Dangerfield, Universal Alloy Corporation Chris Devadas, Hydro Aluminum Richard Dickson, Hydro Aluminum Tim Fargo, Kaiser Jerome Fourmann, Rio Tinto Olivier Gabis, Wagstaff Lawrence Hudson,

6、 Novelis Gary Jones, Ilsco Lawrence Kramer, Aleris Trevor Lewis, Rio Tinto Dean Malejan, Universal Alloy Corporation Roy Nash, Kaiser James Sanderson, Kaiser Jason Scheuring, Kaiser Dariush Shokri, Alcoa Mark Timko, Weber Metals Albert Wills, Sapa Rebecca Wyss, Arconic Debra Weston, The Aluminum Ass

7、ociation Ladan Bulookbashi, The Aluminum Association Francesca Licari, The Aluminum Association John Weritz, The Aluminum Association Notice/Disclaimer The data contained in this manual reflect a consensus of those substantially concerned with its development. The data are intended as a guide to aid

8、 the manufacturer, the consumer, and the general public. The existence of the data does not in any respect preclude anyone, whether he has approved the data or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the data. Producers of goods m

9、ade in conformity with the data contained herein are encouraged on their own responsibility to state in advertising, promotion material, or on tags or labels, that the goods are produced in conformity with the data contained herein, including any ANSI standards incorporated in the manual. The use of

10、 any information contained herein by any member or non-member of The Aluminum Association is entirely voluntary. The Aluminum Association has used its best efforts in compiling the information contained in this book. While the Association believes that its compilation procedures are reliable, it doe

11、s not warrant, either expressly or impliedly, the accuracy or completeness of this information, or that it is fit for any particular purpose. The Aluminum Association assumes no responsibility or liability for the use of the information herein. Some of the registered alloys or tempers may be the sub

12、ject of a U.S. patent or patent application, and their listing herein is not to be construed in any way as the granting of a license under such patent rights. The Aluminum Association provides information and resources about aluminum products and aluminum-related technology as a service to intereste

13、d parties. Information provided by The Aluminum Association is generally intended for users with a technical background and may be inappropriate for use by laypersons. All Aluminum Association published standards, data specifications and other technical materials, including this book, may be reviewe

14、d and revised, reaffirmed or withdrawn. Users are advised to contact The Aluminum Association to ascertain whether the information in this book has been superseded in the interim between publication and use. Inquiries Technical inquiries to obtain an interpretation or request a revision to Aluminum

15、Standards and Data should be directed to: Vice President, Standards and Technology Standardsaluminum.org The Aluminum Association 1400 Crystal Dr. Suite 430 Arlington, VA 22202 www.aluminum.org Inquiries should include the inquirers name, affiliation, and address. Requests for interpretations should

16、 be phrased, where possible, to permit a “yes” or “no” answer and include the necessary background information, including figures where appropriate. Requests for revisions should include proposed wording for the revision and technical justification. ISBN: 978-0-9863631-1-5 I June 2017 Contents 1. GE

17、NERAL INFORMATION Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Alloy and temper designations . . . . . . . . . . . . . . 13 Metallurgical aspects . . . . . . . . . . . . . . . . . . . . . 111 Nominal chemical compositions . . . . . . . . . . . 113 AA wrought alloys and

18、similar foreign alloys . . 115 Specification cross reference . . . . . . . . . . . . . . 117 Mill product specifications . . . . . . . . . . . . . . . . . 123 2. TYPICAL PROPERTIES Typical mechanical properties . . . . . . . . . . . . . . 21 Typical tensile properties at varioustemperatures . . . .

19、 . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Typical physical properties . . . . . . . . . . . . . . . . 211 Density calculation procedure . . . . . . . . . . . . . . 213 Nominal densities . . . . . . . . . . . . . . . . . . . . . . . . 215 3. APPLICATION AND FABRICATION Wrought alloy

20、products and tempers . . . . . . . . . 31 Specialty mill products . . . . . . . . . . . . . . . . . . . . . 38 Comparative characteristics and applications .39 Typical heat treatments . . . . . . . . . . . . . . . . . . . 314 Typical annealing treatments . . . . . . . . . . . . . . 320 4. QUALITY CO

21、NTROL Sampling and testing . . . . . . . . . . . . . . . . . . . . . . 41 Tension testing of foil . . . . . . . . . . . . . . . . . . . . . . 44 Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Ultrasonic inspection . . . . . . . . . . . . . . . . . . . . . . 46 Identificatio

22、n marking . . . . . . . . . . . . . . . . . . . . . . 47 Rivet identification markings . . . . . . . . . . . . . . . 412 Color code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413 Handling and storing aluminum . . . . . . . . . . . . 414 Protective oil . . . . . . . . . . . . . . .

23、 . . . . . . . . . . . . . . 414 Certification documentation . . . . . . . . . . . . . . . 415 Appendix 1Test specimen location . . . . . . . . . 416 Appendix 2Tolerances . . . . . . . . . . . . . . . . . . . 418 5. TERMINOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 6. STANDARDS

24、SECTION Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Components of clad products . . . . . . . . . . . . . . . 64 Chemical composition limits . . . . . . . . . . . . . . . . 65 Ultrasonic discontinuity limits . . . . . . . . . . . . . . . 67 Acceptance criteria f

25、or corrosion . . . . . . . . . . . . 68 Location for electrical conductivity measurements . . . . . . . . . . . . . . . . . . . . . . . . . . 610 Fracture toughness limits . . . . . . . . . . . . . . . . . 610 Corrosion test criteria . . . . . . . . . . . . . . . . . . . . . 611 7. SHEET AND PLATE I

26、ntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Mechanical property limits Non-heat-treatable alloys . . . . . . . . . . . . . . . . . . . 73 Heat-treatable alloys . . . . . . . . . . . . . . . . . . . . . . 712 Brazing sheet . . . . . . . . . . . . . . . . . . . . . . . .

27、 . . . . 722 Weights per square foot . . . . . . . . . . . . . . . . . . . 723 Weight conversion factors . . . . . . . . . . . . . . . . . 724 Recommended bend radii for 90-degree cold bend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 Tolerances . . . . . . . . .

28、 . . . . . . . . . . . . . . . . . . . . . 726 Painted sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 731 Commercial roofing and siding . . . . . . . . . . . . . 734 Duct sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736 Tread plate . . . . . . . . . . . . . . .

29、 . . . . . . . . . . . . . . 737 8. FIN STOCK Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Mechanical property limits . . . . . . . . . . . . . . . . . 82 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 9. FOIL Introduction . . . . . . . .

30、 . . . . . . . . . . . . . . . . . . . . . 91 Unmounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Laminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Printed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 10. WIRE, ROD AND BA

31、RROLLED OR COLD FINISHED Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Mechanical property limits Non-heat-treatable alloys . . . . . . . . . . . . . . . . . . 103 Heat-treatable alloys . . . . . . . . . . . . . . . . . . . . . . 105 Rivet and cold heading wire and rod .

32、 . . . . . . . . 106 Computation of weight per foot . . . . . . . . . . . . . 106 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 11. WIRE, ROD, BAR AND PROFILESEXTRUDED Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Mechanical property limits .

33、 . . . . . . . . . . . . . . . 112 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 12. TUBE AND PIPE Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Extruded tube Mechanical property limits . . . . . . . . . . . . . . . . 123 Tolerances . . . . .

34、 . . . . . . . . . . . . . . . . . . . . . . . . . 126 Extruded coiled tube Mechanical property limits . . . . . . . . . . . . . . . 1211 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1211 Drawn tube Mechanical property limits . . . . . . . . . . . . . . . 1212 Tolerances . .

35、 . . . . . . . . . . . . . . . . . . . . . . . . . . 1215 Heat-exchanger tube . . . . . . . . . . . . . . . . . . . . . 1219 Welded tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1221 Pipe Mechanical property limits . . . . . . . . . . . . . . . 1222 Tolerances . . . . . . . . . . . .

36、 . . . . . . . . . . . . . . . . . 1223 Diameters, wall thicknesses, weights . . . . . . . 1224 Rigid electrical conduit . . . . . . . . . . . . . . . . . . . 1226II June 2017 13. STRUCTURAL PROFILES Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Mechanical property limit

37、s . . . . . . . . . . . . . . . . 133 Aluminum Association channels and I-beams . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 American standard profiles . . . . . . . . . . . . . . . . 135 14. FORGING STOCK Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Mechan

38、ical property limits . . . . . . . . . . . . . . . . 141 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 15. FORGINGS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Die forgings Mechanical property limits . . . . . . . . . . . . . . . . 152 Hand

39、 forgings Mechanical property limits . . . . . . . . . . . . . . . . 153 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Rolled rings Mechanical property limits . . . . . . . . . . . . . . . . 156 16. ELECTRIC CONDUCTORS Introduction . . . . . . . . . . . . . . . . . . . .

40、 . . . . . . . . . 161 Mechanical and physical property limits . . . . . 163 Equivalent resistivity values . . . . . . . . . . . . . . . 165 Bend properties of bus bar . . . . . . . . . . . . . . . . . 166 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 INDEX. 171 Abbrevia

41、tions Used in This Manual ACSR aluminum cable steel reinforced BHN Brinell hardness number Btu British thermal unit cu cubic diam, D diameter dim . dimension F degree Fahrenheit ft foot hr hour IACS International Annealed Copper Standard I . D . inside diameter in . inch kip thousand pounds ksi thou

42、sand pounds per square inch or kips per square inch lb pound max maximum MHZ megahertz mil circular mil = 0 . 001 in . min minimum mm millimeter O . D . outside diameter psi pounds per square inch sq square Other uses of single and combined letters (A, B, D, Y, AA, etc . ) can be found in this publi

43、cation . They represent linear measurements, radii, angles, and so forth, as shown on diagrams, formulas, and so on, contained in tables and shown as specific to that table.III June 2017 Introduction This manual contains useful information and data per- tain ing to chemical composition limits, mecha

44、nical and physical properties, tolerances and other characteristics of various aluminum and aluminum alloy wrought products . The content of the manual is subject to periodic revision to keep abreast of advances in production methods, to add data on new alloys and products, and to delete those that

45、become inactive or whose usage becomes limited . The criteria for adding or deleting alloy-tempers: 1 . The alloy shall have been registered in accordance with the rules shown in the foreword to the “Registration Record of Aluminum Association Designations and Chemical Composition Limits for Wrought

46、 Aluminum and Wrought Aluminum Alloys . ” 2 . The temper shall have been registered as in accordance with the rules shown in the registration listing, “Tempers for Aluminum and Aluminum Alloy Products . ” 3 . Entries shall be available for inclusion in all tables in Sections 1, 2, 3, 4, 6 and the ap

47、plicable tolerance tables, unless the Technical Committee on Product Standards of The Aluminum Association considers some of the entries unnecessary or inappropriate . 4 . Alloy-tempers shall be deleted when they become inactive or when their usage becomes limited . 5 . All inclusions in or removals

48、 from ASD shall have been approved by formal ballot of the Technical Committee on Product Standards of The Aluminum Association . Complete revision of the manual is customarily accom- plished on a triennial basis . Important changes, additions or deletions that occur between issues are recorded in A

49、ddenda that may be published at appropriate intervals . Individual suppliers should be contacted for information concerning effectivity of changes included in the Ad denda . This edition supersedes all previous editions and Addenda . Conversion from Metric (SI) units in Aluminum Standards and Data to U . S . Customary units in this document follows procedures listed in The Aluminum Association pub- lication “Tempers for Aluminum and Aluminum Alloy Products