AA PK-1-2015 Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot.pdf

1、 Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot 1400 Crystal Drive, Arlington, VA 22202 www.aluminum.org Revised: December 2015 Supersedes: November 2009 Copyright 2015, The Aluminum Association, Inc. Unauthorized reproduction and sale by photocopy

2、 or any other method is illegal. ISSN: 2377-6722 Use of the Information The Aluminum Association has used its best efforts in compiling the information contained in this publication. Although the Association believes that its compilation procedures are reliable, it does not warrant, either expressly

3、 or impliedly, the accuracy or completeness of this information. The Aluminum Association assumes no responsibility or liability for the use of the information herein. All Aluminum Association published standards, data, specifications and other material are reviewed at least every five years and rev

4、ised, reaffirmed or withdrawn. Users are advised to contact The Aluminum Association to ascertain whether the information in this publication has been superseded in the interim between publication and proposed use. CONTENTS FOREWORD i REGISTERED DESIGNATIONS AND CHEMICAL COMPOSITION LIMITS 1-10 Foot

5、notes 11-12 INACTIVE ALLOYS 13 REGISTERED CHEMICAL COMPOSITION LIMITS OF INACTIVE ORIGINAL ALLOYS 14 CROSS REFERENCE OF CURRENT AND FORMER DESIGNATIONS . 15 RECOMMENDATION 16 Footnotes 17 Appendix A-Use and Assignment of Designations 18 Appendix B-Deactivation of Registered Alloys 18 Appendix C-Requ

6、irements for “Sale of Alloy” and “Commercial Quantity” for Purposes of Registering Aluminum Alloys in the Form of Castings and Ingot .18 FOREWORD Listed herein are designations and chemical composition limits for aluminum alloys in the form of castings or ingot registered with The Aluminum Associati

7、on. This list is maintained by the Technical Committee on Product Standards of The Aluminum Association. The designations of these compositions were assigned in conformance with the system adopted by The Aluminum Association in 1954 and approved by the American Standards Association (now American Na

8、tional Standards Institute Incorporated) as an American Standard in 1957 (see American National Standard Alloy and Temper Designation Systems for Aluminum ANSI H35.1/H35.1(M). Additions may be made as required, and alloys will be deleted when no longer in commercial use (see table of inactive alloys

9、 printed on page 13). This registration record is not intended to address all regulatory requirements that may be imposed by local, national or international governing bodies. Regulatory requirements, which vary by region and end use, can further restrict the chemical composition within the register

10、ed limits. When applicable, inclusion of such requirements in the sales agreement is advised. Effective July/2015, the practice of registering experimental alloys has been discontinued and new experimental alloy designations shall not be granted. Some of the registered alloys may be the subject of p

11、atent or patent applications, and their listing herein is not to be construed in any way as the granting of a license under such patent rights.iCHEMICAL COMPOSITION LIMITS1,2 Only composition limits which are identical to those listed herein or are registered with The Aluminum Association should be

12、designated as “AA“ alloys. REGISTERED ALLOYS IN THE FORM OF xxx.0 CASTINGS, xxx.1 INGOT AND xxx.2 INGOT. DESIGNATION OTHERS12 Al Min. AA No. DATE REGISTERED PRO-DUCTS5 Si Fe Cu Mn Mg Cr Ni Zn Ti Ag Be Pb Sn Zr FNs Each Total3 100.1* 1970-06-30 Ingot 0.15 0.6-0.8 0.10 0.05 0.025 Mn+Cr+Ti+V 0.03 0.10

13、99.004 130.1* 1970-06-30 Ingot 0.10 0.05 0.025 Mn+Cr+Ti+V, 2.5 min. Fe/Si ratio 0.03 0.10 99.304 150.1* 1970-06-30 Ingot 0.05 0.05 0.025 Mn+Cr+Ti+V, 2.0 min. Fe/Si ratio 0.03 0.10 99.504 160.1 1976-01-28 Ingot 0.10 0.25 0.05 . 0.025 Mn+Cr+Ti+V, 2.0 min. Fe/Si ratio 0.03 0.10 99.604 170.1* 1970-06-30

14、 Ingot . . 0.05 0.025 Mn+Cr+Ti+V, 1.5 min. Fe/Si ratio 0.03 0.10 99.704 201.0 1968-04-17 S 0.10 0.15 4.0-5.2 0.20-0.50 0.15-0.55 0.15-0.35 0.40-1.0 0.05 0.10 Rem. 201.2 1968-04-17 Ingot 0.10 0.10 4.0-5.2 0.20-0.50 0.20-0.55 0.15-0.35 0.40-1.0 0.05 0.10 Rem. A201.0 1970-10-09 S 0.05 0.10 4.0-5.0 0.20

15、-0.40 0.15-0.35 0.15-0.35 0.40-1.0 0.03 0.10 Rem. A201.1 1970-10-09 Ingot 0.05 0.07 4.0-5.0 0.20-0.40 0.20-0.35 0.15-0.35 0.40-1.0 0.03 0.10 Rem. B201.0 1984-09-21 S 0.05 0.05 4.5-5.0 0.20-0.50 0.25-0.35 0.15-0.35 0.50-1.0 0.05 0.15 Rem. 203.0 1972-12-02 S 0.30 0.50 4.5-5.5 0.20-0.30 0.10 1.3-1.7 0.

16、10 0.15-0.25 0.10-0.30 0.20-0.30 Co, 0.20-0.30 Sb, 0.50 Ti + Zr 0.05 0.20 Rem. 203.2 1972-12-02 Ingot 0.20 0.35 4.8-5.2 0.20-0.30 0.10 1.3-1.7 0.10 0.15-0.25 0.10-0.30 0.20-0.30 Co, 0.20-0.30 Sb, 0.50 Ti + Zr 0.05 0.20 Rem. 204.0 1974-10-01 S 380.0 and A380.0; 413.0 and A413.0 castings, respectively

17、. 9. Casting: 0.001max. P, 0.005-0.015 Sr. Ingot: 0.001max. P, 0.010-0.020 Sr. 10. Used to coat steel. 11. Used with zinc to coat steel. 12. “Others“ includes listed elements for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elemen

18、ts not specified in the registration or specification. However, such analysis is not required and may not cover all metallic “others“ elements. Should any analysis by the producer or the purchaser establish that an “others“ element exceeds the limit of “Each“ or that the aggregate of several “others

19、“ elements exceeds the limit of “Total“, the material shall be considered non conforming. 13. Primarily used for making metal matrix composite. 14. Identifiers for Certain 3xx.x and 4xx.x Foundry Ingot Containing Structure Modifiers: One of the applicable suffixes in the table below should be added

20、to the registered alloy designation whenever a structure modifier is intentionally added to that alloy. Alloy Structure Chemical Composition Designation Modifying Limits Suffix Element Min. (%) Max.(%) N Na 0.003 0.08 S Sr 0.005 0.08 C Ca 0.005 0.15 P P 0.060 The letter suffix follows and is separat

21、ed from the registered foundry ingot designations by a hyphen (e.g.,“A356.1-S“). In cases where more than one modifier is Intentionally added, only the modifier of greater concentration shall be identified by suffix letter affixed to the registered alloy designation. When a foundry alloy is sold wit

22、h a suffix added to its alloy designation, the modifying elements concentration is not to be included in “Others, Each“ or “Others, Total“. It is not intended that these structure modifier identifiers be treated as new alloy registration, nor should these designations be listed in the Registration R

23、ecord. 11FOOTNOTES 15. Identifiers for Certain 3xx.x and 4xx.x Foundry Ingot Containing Structure Modifiers: One of the applicable suffixes in the table below should be added to the registered alloy designation whenever a structure modifier is intentionally added to that alloy. Alloy Structure Chemi

24、cal Composition Designation Modifying Limits Suffix Element Min. (%) Max.(%) N Na 0.003 0.08 C Ca 0.005 0.15 The letter suffix follows and is separated from the registered foundry ingot designations by a hyphen (e.g.,“365.1-N“). In cases where more than one modifier is Intentionally added, only the

25、modifier of greater concentration shall be identified by suffix letter affixed to the registered alloy designation. When a foundry alloy is sold with a suffix added to its alloy designation, the modifying elements concentration is not to be included in “Others, Each“ or “Others, Total“. It is not in

26、tended that these structure modifier identifiers be treated as new alloy registration, nor should these designations be listed in the Registration Record. 16. Used for semi-solid formed products. 17. Used for centrifugally cast products. 18. Reactivation date of alloy designation. 19. Casting: 0.001

27、% max. P, 0.05-0.07 Sr. Ingot: 0.001% max. P; Sr range to be determined between producer and purchaser to allow for potential burn out at casters facility. 20. Casting: 0.001max. P, 0.01-0.018 Sr. Ingot: 0.001max. P. * Rated minimum conductivities for rotor ingot (electrical motor armatures) and oth

28、er high conductivity applications: Ingot Percent IACS 100.1 54 130.1 55 150.1 57 170.1 59 The rating of ingot metal for minimum conductivity characteristic is based on established relations between electrical conductivity and metal composition. + Designation added since previous issue. 12INACTIVE AL

29、LOYS DESIGNATION DATE RECLASSIFIED 202.0 04/22/88 202.2 04/22/88 208.0 08/15/95 208.1 08/15/95 208.2 08/15/95 213.0 08/15/95 213.1 08/15/95 222.0 08/15/95 222.1 08/15/95 224.0 08/15/95 224.2 08/15/95 238.0 04/22/88 238.1 04/22/88 238.2 04/22/88 243.0 08/15/95 243.1 08/15/95 249.0 04/22/88 249.2 04/2

30、2/88 305.0 08/15/95 305.2 08/15/95 A305.0 08/15/95 A305.1 08/15/95 A305.2 08/15/95 324.0 08/15/95 324.1 08/15/95 324.2 08/15/95 343.0 08/15/95 343.1 08/15/95 D355.2 11/18/74 385.0 01/20/03 385.1 01/20/03 408.2 01/20/03 411.2 01/20/03 13REGISTERED CHEMICAL COMPOSITION LIMITS OF INACTIVE ORIGINAL ALLO

31、YS Registered International Designation OTHERS12 Al Min. AA No. Products5 Si Fe Cu Mn Mg Cr Ni Zn Ti Ag Be Pb Sn Zr FNs Each Total3 202.0 S 0.10 0.15 4.0-5.2 0.20-0.8 0.15-0.55 0.20-0.6 - - 0.15-0.35 0.40-1.0 - - - - - - 0.05 0.10 Rem. 202.2 Ingot 0.10 0.10 4.0-5.2 0.20-0.8 0.20-0.55 0.20-0.6 - - 0.

32、15-0.35 0.40-1.0 - - - - - - 0.05 0.10 Rem. 208.0 S Iron; Copper; Manganese; Magnesium; Chromium; Nickel; Zinc; Titanium (See Note 1); Other (See Note 2) Elements, Each; Other Elements, Total; Aluminum (See Note 3 ). Note 1Additional specified elements having limits are inserted in alphabetical orde

33、r by their chemical symbols between Titanium and Other Elements, Each, or are specified in footnotes. Note 2“Others“ includes listed elements for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elements not specified in the registrat

34、ion or specification; however, such analysis is not required and may not cover all metallic “Others“ elements. Should any analysis by the producer or the purchaser establish that an “Others“ element exceeds the limit of “Each“ or that the aggregate of several “Others“ elements exceeds the limit of “

35、Total“, the material shall be considered non-conforming. Note 3Aluminum is specified as minimum for unalloyed aluminum, and as a remainder for aluminum alloys. 4. The term “original“ alloy as used in the Registration Record is defined based on the following guidelines: (a) Only one alloy set (xxx.0,

36、 xxx.1, xxx.2) in any alloy family is considered the “original“ alloy, and it is always used as the basis for registration of a modification. (b) All active and inactive alloys with no letter preceding the numerical digits are considered the “original“ alloys for each specific alloy family. (c) No d

37、esignation changes are made to any and all of the currently registered original alloys whether active or inactive. 5. The aluminum content for unalloyed aluminum made by a refining process is the difference between 100.00 percent and the sum of all other metallic elements together with silicon prese

38、nt in amounts of 0.0010 percent or more, each, expressed to the third decimal before determining the sum, which is rounded to the second decimal before subtracting; for unalloyed aluminum not made by a refining process it is the difference between 100.00 percent and the sum of all other analyzed met

39、allic elements together with silicon present in amounts of 0.010 percent or more, each, expressed to the second decimal before determining the sum. For unalloyed aluminum made by a refining process, when the specified maximum limit is 0.0XX, an observed value or a calculated value greater than 0.000

40、5 but less than 0.0010 percent is rounded off and shown as “less than 0.001“. For alloys and unalloyed aluminum not made by a refining process, when the specified maximum limit is 0.XX, an observed value or a calculated value greater than 0.005 but less than 0.010 percent is rounded off and shown as

41、 “less than 0.01“. 6. Applicable only if magnesium is an alloying element (i.e. has a registered minimum and maximum percentage). 17APPENDIX A USE AND ASSIGNMENT OF DESIGNATIONS USE OF DESIGNATIONS A.1 Alloy designations used in accordance with this Recommendation shall have chemical composition lim

42、its identical to the registered limits of that designation. A.2 Designations that could be mistaken for a designation described in the Recommendation (shown on page 16) shall not be used for unregistered aluminum alloys in the form of castings and ingot. A.3 Aluminum alloys in the form of castings a

43、nd ingot having chemical composition limits that differ from registered designations should be submitted for the assignment of a designation. ASSIGNMENT OF DESIGNATIONS A.4 Designations for a new alloy registration shall be assigned in the following order of precedence: A.4.1 Any proposed alloy havi

44、ng chemical composition limits that are identical to a registered designation shall use the registered designation. A.4.2 If a proposed alloy qualifies to be a modification of an original alloy, a designation for an alloy modification shall be assigned. A.4.3. A new original designation shall be ass

45、igned only for an alloy having different chemical composition limits which do not meet the requirements to qualify as a modification of any registered alloy. A.5 In considering requests for designation of a new alloy, the following criteria also apply: A.5.1 The complete chemical composition limits

46、shall be disclosed and judged to be reasonable and technically correct by the Technical Committee on Products and Standards. A.5.2 Any request for the registration of Ingot composition limits shall be accompanied with a request for registration of casting composition limits of the same designation,

47、with the exception of rotor and aluminizing ingot for which only ingot composition limits are required. A.5.3 The product (Sand, Permanent Mold, Die, Investment Casting, or any variation of these processes) shall be shown at the time of registration. Other products may pertain even when not listed.

48、APPENDIX B DEACTIVATION OF REGISTERED ALLOYS B.1 Designations in accordance with this Recommendation should be reviewed, at least once in every five years, to see if these alloys are still commercially active. If not, alloys should be proposed for deactivation. Any inactive alloy can still be reactivated when such need arises. APPENDIX C REQUIREMENTS FOR “SALE OF ALLOY“ AND “COMMERCIAL QUANTITY“ FOR PURPOSES OF REGISTERING ALUMINUM ALLOYS IN THE FORM OF CASTINGS AND INGOT C.1 Sale of Alloy The aluminum or aluminum alloy shall be offered for sale current