AASHTO M 167M M 167-2017 Standard Specification for Corrugated Steel Structural Plate Zinc-Coated for Field-Bolted Pipe Pipe-Arches and Arches.pdf

1、Standard Specification for Corrugated Steel Structural Plate, Zinc-Coated, for Field-Bolted Pipe, Pipe-Arches, and Arches AASHTO Designation: M 167M/M 167-17 Technical Section: 4b, Flexible and Metallic Pipe Release: Group 2 (June 2017) ASTM Designation: A761/A761M-04 American Association of State H

2、ighway and Transportation Officials 444 North Capitol Street N.W., Suite 249 Washington, D.C. 20001TS-4b M 167M/M 167-1 AASHTO Standard Specification for Corrugated Steel Structural Plate, Zinc-Coated, for Field-Bolted Pipe, Pipe-Arches, and Arches AASHTO Designation: M 167M/M 167-17 Technical Secti

3、on: 4b, Flexible and Metallic Pipe Release: Group 2 (June 2017) ASTM Designation: A761/A761M-04 1. SCOPE 1.1. This specification covers corrugated steel structural plate, zinc-coated, used in the construction of pipe, pipe-arches, arches, underpasses, and special shapes for field assembly. Appropria

4、te fasteners and accessory materials are also described. The pipe, arches, and other shapes are generally used for drainage purposes, pedestrian and vehicular underpasses, and utility tunnels. 1.2. This specification does not include requirements for bedding, backfill, or the relationship between ea

5、rth cover load and plate thickness of the pipe. Experience has shown that the successful performance of this product depends on the proper selection of plate thickness, type of bedding and backfill, manufacture in the plant, and care in the installation. The purchaser must correlate the above factor

6、s and also the corrosion and abrasion requirements of the field installation with the plate thickness. The structural design of corrugated steel structural plate pipe and the proper installation procedures are described in AASHTO LRFD Bridge Design Specifications, Section 12 and AASHTO LRFD Bridge C

7、onstruction Specifications, Section 26, respectively. 1.3. The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each syst

8、em shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. 2. REFERENCED DOCUMENTS 2.1. AASHTO Standards: M 111M/M 111, Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products M 232M/M 232, Zinc Coating (Hot-Dip) on I

9、ron and Steel Hardware T 65M/T 65, Mass Weight of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings T 244, Mechanical Testing of Steel Products AASHTO LRFD Bridge Design Specifications AASHTO LRFD Bridge Construction Specifications 2017 by the American Association of State Highway

10、and Transportation Officials.All rights reserved. Duplication is a violation of applicable law.TS-4b M 167M/M 167-2 AASHTO 2.2. ASTM Standards: A36/A36M, Standard Specification for Carbon Structural Steel A307, Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 psi Tensile

11、 Strength A449, Standard Specification for Hex Cap Screws, Bolts and Studs, Steel, Heat Treated, 120/105/90 ksi Minimum Tensile Strength, General Use A563/A563M, Standard Specification for Carbon and Alloy Steel Nuts A751, Standard Test Methods, Practices, and Terminology for Chemical Analysis of St

12、eel Products A754/A754M, Standard Test Method for Coating Weight (Mass) of Metallic Coatings on Steel by X-Ray Fluorescence A780/A780M, Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings A902 Standard Terminology Relating to Metallic Coated Products B6, Standar

13、d Specification for Zinc E29, Standard Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications E376, Standard Practice for Measuring Coating Thickness by Magnetic-Field or Eddy-Current (Electromagnetic) Testing Methods F568M, Standard Specification for Carbon

14、and Alloy Steel Externally Threaded Metric Fasteners (withdrawn 2012) 2.3. American National Standards: B18.2.1, Square and Hex Bolts and Screws, Inch Series B18.2.2, Square and Hex Nuts B18.2.3.6M, Bolts, Metric Heavy Hex B18.2.4.6M, Hex Nuts, Heavy, Metric 3. TERMINOLOGY 3.1. DefinitionsSee ASTM A

15、902 for definitions of general terminology related to metallic-coated steel products. 3.2. Descriptions of Terms Specific to This Standard: 3.2.1. archa partial circle shape spanning an open invert between the footings on which it rests. 3.2.2. box culverta rectangular box with a long-radius crown a

16、nd either short-radius corners or welded corners. It can be with full invert or with footings. 3.2.3. circumferential flange connectiona circumferential seam for structural plate that is connected through a flange along the edge of the plate; circumferential flanges are cold-formed. 3.2.4. circumfer

17、ential reinforcing membera structural section bolted to a structural plate structure, parallel to the corrugations, to provide additional strength or stiffness. 3.2.5. circumferential seama connection seam along the edge of the plate parallel to the corrugations. 3.2.6. fabricatorthe producer of the

18、 components for the finished product. 2017 by the American Association of State Highway and Transportation Officials.All rights reserved. Duplication is a violation of applicable law.TS-4b M 167M/M 167-3 AASHTO 3.2.7. flat platesheet or plate used to fabricate structural plate. 3.2.8. longitudinal f

19、lange connectiona longitudinal seam for structural plate that is connected through a flange along the edge of the plate; longitudinal flanges are welded to structural plate. 3.2.9. longitudinal seama connection seam along the edge of the plate perpendicular to the corrugations. 3.2.10. manufacturert

20、he producer of the flat plate and accessories. 3.2.11. pipea conduit having full circular shape; also, in a general context, all structural shapes covered by this specification. 3.2.12. pipe-archan arch shape with an approximate semicircular crown, small-radius corners, and large-radius invert. 3.2.

21、13. pipe, horizontal ellipsean elliptically shaped pipe with the horizontal diameter approximately 25 percent greater than the nominal diameter. 3.2.14. pipe, vertically elongatedan elliptically shaped pipe with the vertical diameter up to 10 percent greater than the nominal diameter. 3.2.15. purcha

22、serthe purchaser of the finished product. 3.2.16. special shapea shape, other than described elsewhere in this section, suitable for fabrication with structural plate. 3.2.17. structural platea corrugated and curved plate that is field assembled with other structural plates to form the required stru

23、cture. 3.2.18. vehicular underpassa high arch shape with an approximate semicircular crown, large-radius sides, small-radius corners between sides and invert, and large-radius invert. 4. CONNECTION CLASSIFICATION 4.1. Lapped ConnectionsThe corrugated steel structural plate shall be fabricated with a

24、ny of the corrugations in Section 7.2 with bolted lap seams in both circumferential and longitudinal directions. See Figure 1. 2017 by the American Association of State Highway and Transportation Officials.All rights reserved. Duplication is a violation of applicable law.TS-4b M 167M/M 167-4 AASHTO

25、Figure 1Layout of Structural Plate with Lapped Connections 4.2. Flange ConnectionsThe corrugated steel structural plate shall be fabricated with 380 by 140 mm 15 by 51/2in. corrugations with bolted flange seams in both circumferential and longitudinal directions, oriented such that after curving, al

26、l flanges are on the inside of the structure. See Figures 24. For arch anchorage plates, the longitudinal flange along the bottom edge may be omitted and bolt patterns furnished the same as that for structural plate with lapped connections. Note: Seam Hole Pattern Varies with Corrugation ProfilesNet

27、 LengthOverall LengthNetWidthOverallWidth 2017 by the American Association of State Highway and Transportation Officials.All rights reserved. Duplication is a violation of applicable law.TS-4b M 167M/M 167-5 AASHTO Figure 2Layout of Structural Plate with Flange Connections 2017 by the American Assoc

28、iation of State Highway and Transportation Officials.All rights reserved. Duplication is a violation of applicable law.TS-4b M 167M/M 167-6 AASHTO Figure 3Details of Structural Plate with Flange Connections Figure 4Flange Details for Longitudinal Seams in Structural Plate with Flange Connections 5.

29、ORDERING INFORMATION 5.1. Orders for material under this specification shall include the following information, as necessary, to adequately describe the desired product: 5.1.1. Name of material (corrugated steel structural plate and accessories); 5.1.2. Description of structure (Section 3); 5.1.3. N

30、umber of structures; 5.1.4. AASHTO designation and year of issue, as M 167-_ for inch-pound units or M 167M-_ for SI units; 5.1.5. Type of connections if other than lapped (See Section 4); 5.1.6. Dimensions of structure (diameter or span and rise, and length, etc.) (Section 9.2 and Note 7); 5.1.7. T

31、hickness of plate (Section 9.1), and for the 150 by 50 mm 6 by 2 in. corrugation, the type of steel in accordance with Section 6.1.3 and Table 2; 5.1.8. Description of corrugations (Section 7.2); 2017 by the American Association of State Highway and Transportation Officials.All rights reserved. Dupl

32、ication is a violation of applicable law.TS-4b M 167M/M 167-7 AASHTO 5.1.9. End treatment (bevel, skew, grade or slope corrections, or other special provision if required by the project plans or specifications); 5.1.10. Seam bolt size and number per corrugation, if different from the minimums indica

33、ted by Tables 4, 6, and 7 (Section 7.3); 5.1.11. Special requirements (including reinforcement locations, shapes, and thicknesses), if required; and 5.1.12. Certification, if required (Section 13.1). Note 1A typical ordering description is as follows: (1) Structural plates and fasteners for two corr

34、ugated steel structural plate pipes with lapped connections, M 167-_, 180 in. diameter, 0.168 in. plate thickness, 6 by 2-in. corrugations, 140 ft. nominal centerline length with end treatment as shown on plans; (2) Structural plates and fasteners for one corrugated steel structural plate pipe-arch

35、with lapped connections, per M 167M-_, 3860 mm span by 2460 mm rise, 5.54 mm plate thickness, 150 by 50 mm corrugations, 27.0 m nominal centerline length with square ends, longitudinal seams with four 20 mm bolts per corrugation. 6. MATERIALS 6.1. Flat Plate: 6.1.1. ManufactureThe base steel shall b

36、e made by any of the following processes: open-hearth, basic-oxygen, or electric-furnace. 6.1.2. Chemical CompositionThe base metal cast or heat (formerly ladle) analysis shall conform to the chemical requirements of Table 1. The requirements of this specification shall be met in continuous mass pro

37、duction during which the manufacturer has made analysis of individual heats to ensure that material is controlled within the specified limits. 6.1.3. Mechanical RequirementsThe mechanical properties of the flat plate material prior to corrugating shall conform to the requirements in Table 2. For the

38、 150 by 50 mm 6 by 2 in. corrugation, either Type 33 or Type 38 must be specified. Note 2The properties enumerated in Table 2 for the flat plate normally provide the following minimum yield strengths after the plate is corrugated: 230 MPa 33 ksi for Type 33 material and 265 MPa 38 ksi for Type 38 ma

39、terial with 150 by 50 mm 6 by 2 in. corrugations; 300 MPa 44 ksi for 380 by 140 mm 15 by 51/2in. and 400 by 150 mm 16 by 6 in. corrugations; and 290 MPa 42 ksi for 500 by 237 mm 20 by 91/2in. corrugations. These yield strengths are used in the structural design of the pipe. Table 1Chemical Compositi

40、on by Cast Analysis Corrugations, mm in. Composition, % Tolerance over the Maximum Limit by Product Analysis, % 150 by 50 6 by 2 Sulfur, max 0.05 +0.01 Sum of carbon, manganese, phosphorus, silicon, and sulfur, max 0.70 +0.04 380 by 140 15 by 51/2 400 by 150 16 by 6 and 500 by 237 20 by 91/2 Sulfur,

41、 max 0.04 +0.01 Sum of carbon, manganese, phosphorus, silicon, and sulfur, max 1.86 +0.13 2017 by the American Association of State Highway and Transportation Officials.All rights reserved. Duplication is a violation of applicable law.TS-4b M 167M/M 167-8 AASHTO Table 2Mechanical Requirements for Fl

42、at PlateaYield Point,bMin, MPa ksi Tensile Strength,bMin, MPa ksi Elongation in 50 mm 2 in.,cMin, % 150 by 50 6 by 2 Type 33 Type 38 190 28.0 225 33.0 290 42.0 310 45.0 25 25 380 by 140 15 by 51/2 400 by 150 16 by 6 and 500 by 237 20 by 91/2 275 40.0 380 55.0 25 aTo determine conformance with this s

43、pecification, each value for tensile strength and for yield point shall be rounded to the nearest 1 MPa 0.1 ksi and each value for elongation to the nearest 1 percent, both in accordance with the rounding-off method of ASTM E29. bYield point and tensile strength are based on thickness of the base me

44、tal. If tests are made after coating, determine the base metal thickness after stripping the coating from the ends of the specimen contacting the grips of the tension testing machine. cElongation requirement does not apply to material tested after corrugating. 6.2. Bearings for ArchesWhen specified,

45、 metal bearings f or arches may be cold-formed channels made from flat plate material conforming to Section 6.1, and not less than 4.78 mm 0.188 in. in specified thickness. 6.3. Flange Material for Longitudinal SeamsFlanges for longitudinal seam s of structural plate with flange connections shall be

46、 fabricated from material conforming to Table 3. Table 3Mechanical Properties and Chemical Composition of Steel for Lo ngitudinal Flanges of Structural Plate with Flange Connections Mechanical PropertiesaYield StrengthbMin. MPa ksi Tensile StrengthbMin. MPa ksi Elongation in 50 mm 2 in., Min. % 300

47、44 450 65 23 Chemical Composition, % by heat analysis Element Maximum Minimum Carbon 0.22 0.02 Manganese 1.5 Phosphorous 0.04 Sulphur 0.05 aTo determine conformance with this specification, round each value for tensile strength and for yield strength to the nearest 1 MPa 0.1 ksi and each value for e

48、longation to the nearest 1%, both in accordance with the rounding-off method of practice ASTM E29. bYield strength and tensile strength are based on thickness of the base metal. If tests are made after coating, determine the base metal thickness after stripping the coating from the ends of the speci

49、men contacting the grips of the tension testing machine. 6.4. Members for Structural ReinforcementSteel members for circumferential or longitudinal stiffeners, or secondary structural components, shall be fabricated from rolled shapes conforming to ASTM A36/A36M, or from flat plate material conforming to Section 6.1. Note 3Steel transverse structural rei nforcing members are used as part of some long-span and b