ABS 63-2018 RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS 2018.pdf

1、 Rules for Building and Classing Facilities on Offshore Installations RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS 2018 American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 2017 American Bureau of Shipping. All rights reserved. ABS Plaz

2、a 16855 Northchase Drive Houston, TX 77060 USA Rule Change Notice (2018 ) Rule Change Notice (2018) The effective date of each technical change since 1993 is shown in parenthesis at the end of the subsection/paragraph titles within the text of each Part. Unless a particular date and month are shown,

3、 the years in parentheses refer to the following effective dates: (2000) and after 1 January 2000 (and subsequent years) (1996) 9 May 1996 (1999) 12 May 1999 (1995) 15 May 1995 (1998) 13 May 1998 (1994) 9 May 1994 (1997) 19 May 1997 (1993) 11 May 1993 Listing by Effective Dates of Changes from the 2

4、017 Rules Notice No. 1 (effective on 1 July 2017) to the 2017 Rules, which is incorporated into the 2018 Rules, is summarized below. EFFECTIVE DATE 1 July 2017 shown as (1 July 2017) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remar

5、ks 3-6/17 Ventilation To specify that manual shutdown of ventilation is to take place from emergency control station, upon determination of a responsible operator which system(s) to shutdown, and whether selectively or simultaneously. (Incorporates Notice No. 1) EFFECTIVE DATE 1 January 2018 shown a

6、s (2018) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 3-8/9.3 Fire Integrity of Bulkhead and Decks To make Fixed Installations in Chapter 4, Section 8 of the Facilities Rules consistent with the fire integrity requirements fo

7、r Floating Installations. 3-8/Table 9B Fire Integrity of Decks Separating Adjacent Spaces/Areas To make Fixed Installations in Chapter 4, Section 8 of the Facilities Rules consistent with the fire integrity requirements for Floating Installations. 3-8/9.9 Helideck To incorporate provisions for the u

8、se of aluminum helidecks. 3-8/9.11 Ventilation To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 3-8/Figure 6 (New) Ventilation Ducts Penetrating “A” Class Divisio

9、ns To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 3-8/Figure 7 (New) Ventilation Ducts Penetrating “B” Class Divisions To make ventilation requirements consiste

10、nt among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.9 Helideck To incorporate provisions for the use of aluminum helidecks. 4-8/9.11.2 Air Balance Ducts To make ventilation requirements consistent amo

11、ng the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.11.3 Ventilation Duct Material To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating

12、 Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.11.4 Ventilation Ducts Passing Through “A“ Class Divisions To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Fa

13、cilities Rules. ii ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2018 Part/Para. No. Title/Subject Status/Remarks 4-8/Figure 5 (New) Ventilation Ducts Penetrating “A” Class Divisions To make ventilation requirements consistent among the MODU Rules, Fixed Installations in C

14、hapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.11.5 Ventilation of Machinery Spaces of Category A, Galleys and Hazardous Areas To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Fl

15、oating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.11.6 Ventilation of Accommodation Spaces, Service Spaces or Control Stations To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapte

16、r 3, Section 8 of the Facilities Rules. 4-8/9.11.7 Ventilation Ducts Passing through “B“ Class Division To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/Figur

17、e 6 (New) Ventilation Ducts Penetrating “B” Class Divisions To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.11.8 Galley Ventilation To make ventilation req

18、uirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.11.9 Main Inlets and Outlets To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, S

19、ection 8, and Floating Installations in Chapter 3, Section 8 of the Facilities Rules. 4-8/9.11.12 (Deleted) Jumper Ducts To make ventilation requirements consistent among the MODU Rules, Fixed Installations in Chapter 4, Section 8, and Floating Installations in Chapter 3, Section 8 of the Facilities

20、 Rules. 5-1/Table 1 Surveys During Construction To be consistent with the requirements of 5-1/3.3.4ix). A3/1.1 To align the requirements with ASTM F3059-15, in line with IACS, IMO, and USCG policy. A3/5 Fire Test Requirements To align the requirements with ASTM F3059-15, in line with IACS, IMO, and

21、USCG policy. A3/7 Structural Fire Integrity Test Procedures To align the requirements with ASTM F3059-15, in line with IACS, IMO, and USCG policy. A3/Table 1 Structural Fire Integrity Matrix To align the requirements with ASTM F3059-15, in line with IACS, IMO, and USCG policy. ABSRULES FOR BUILDING

22、AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2018 iii Foreword Foreword These Rules contain the technical requirements and criteria employed by ABS in the review and survey of hydrocarbon production facilities that are being considered for Classification and for maintenance of Classification.

23、It is applicable to Hydrocarbon Production and Processing Systems and associated utility and safety systems located on fixed (bottom-founded) offshore structures of various types. It also applies to systems installed on floating installations such as ships shape based FPSOs, tension leg platforms, s

24、pars, semisubmersibles, etc. There are differences in the practices adopted by the designers of fixed and floating installations. Some of these differences are due to physical limitations inherent in the construction of facilities on new or converted floating installations. Recognizing these differe

25、nces, the requirements for facilities on fixed and floating installations are specified in separate chapters. Chapter 3 covers requirements for facilities on floating installations and Chapter 4 covers requirements for facilities on fixed installations. Facilities designed, constructed, and installe

26、d in accordance with the requirements of these Rules on an ABS classed fixed or floating offshore structure, under ABS review and survey, will be classed and identified in the Record by an appropriate classification notation as defined herein. These Rules have been written for world-wide application

27、 and as such, compliance with individual requirements may require comprehensive data, analyses and plans to be submitted to demonstrate the adequacy of the facility. ABS acknowledges that there is a wide range of documents that may be required for submittal to satisfy these Rules. It is not the inte

28、ntion of these Rules to impose requirements or practices in addition to those that have previously proven satisfactory in similar situations. Design and installation requirements presented in these Rules are based on existing methodologies and attendant safety factors that are deemed to provide an a

29、dequate level of safety. Primarily, the use of such methods and limits in these Rules reflects what is considered to be the current state of practice in the design and installation of offshore facilities. The application of these Rules by ABS will not seek to inhibit the use of any technological app

30、roach that can be shown to produce an acceptable level of safety. These Rules are applicable to the classification of facilities for which applications, or contracts for classification, are received on or after 1 January 2018. Changes to Conditions of Classification (1 January 2008) For the 2008 edi

31、tion, Chapter 1, “Scope and Conditions of Classification” was consolidated into a generic booklet, entitled Rules for Conditions of Classification Offshore Units and Structures (Part 1) for all units, installations, vessels or systems in offshore service. The purpose of this consolidation was to emp

32、hasize the common applicability of the classification requirements in “Chapter 1” to ABS-classed offshore units, pipelines, risers, and other offshore structures, and thereby make “Conditions of Classification” more readily a common Rule of the various ABS Rules and Guides, as appropriate. Thus, Cha

33、pter 1 of these Rules specifies only the unique requirements applicable to facilities on offshore installations. These supplemental requirements are always to be used with the aforementioned Rules for Conditions of Classification Offshore Units and Structures (Part 1). iv ABSRULES FOR BUILDING AND C

34、LASSING FACILITIES ON OFFSHORE INSTALLATIONS .2018 Table of Contents RULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS CONTENTS CHAPTER 1 Scope and Conditions of Classification (Supplement to the ABS Rules for Conditions of Classification Offshore Units and Structures) 1 Section 1

35、 Classification 2 Section 2 Application, System Classification Boundaries, Symbols and Notations . 3 Section 3 Rules for Classification 6 Section 4 Recognition of Risk Based Techniques to Justify Alternatives 7 Section 5 Submission of Plans, Data and Calculations . 10 See also separately published b

36、ooklet ABS Rules for Conditions of Classification Offshore Units and Structures (Part 1) CHAPTER 2 Definitions, References, Acronyms and Abbreviations 11 Section 1 Definitions 12 Section 2 References . 19 Section 3 Acronyms and Abbreviations . 20 CHAPTER 3 Floating Installations . 22 Section 1 Gener

37、al 31 Section 2 Design Plans and Data 33 Section 3 Hydrocarbon Production and Process Systems 50 Section 4 Process Support Systems . 67 Section 5 Marine Support Systems . 75 Section 6 Electrical Systems 78 Section 7 Instrumentation an example is a pressure safety valve, with instruments, valves and

38、logic. Hydrocarbon Organic compounds of hydrogen and carbon, whose densities, boiling points, and freezing points increase as their molecular weights increase. Although composed of only two elements. Hydrocarbons exist in a variety of compounds because of the strong affinity of the carbon atom for o

39、ther atoms and for itself. The smallest molecules of hydrocarbons are gaseous; the largest are solids. Petroleum is a mixture of many different hydrocarbons. Hydrocarbon Fire Test for H Rated Divisions (2017) A test in which specimens of the relevant bulkheads or decks are exposed, in a test furnace

40、, to temperatures corresponding to the hydrocarbon fire time-temperature curve as defined by the U.K. Department of Energy/Norwegian Petroleum Directorate Interim Hydrocarbon Fire Resistance Test for Elements of Construction for Offshore Installations. The testing set up is to follow the arrangement

41、s as given in the FTP Code, Annex 1, Part 3. Penetration through H rated divisions are to be tested in accordance with the above listed standards. Hydrocarbon Fire Test for Insulation for Structural Steel (2017) A test in which specimens of steel structural elements are exposed to flame immersion, i

42、n a test furnace, in accordance with ISO TR 834-3 using the hydrocarbon time temperature curve as defined by the U.K. Department of Energy/Norwegian Petroleum Directorate Interim Hydrocarbon Fire Resistance Test for Elements of Construction for Offshore Installations. Ignition Temperature The minimu

43、m temperature required, at normal atmospheric pressure, to initiate the combustion of an ignitable mixture. Inert Gas A gaseous mixture, such as flue gas, containing insufficient oxygen to support the combustion of hydrocarbons. Insulation for Structural Steel (2017) Materials which are used to pres

44、erve the structural strength of steel when exposed to a hydrocarbon (pool) fire for a given time and maximum allowable temperature. The thickness requirements of the insulation material will be based on the following criteria: a) Maximum temperature of the steel during the time of protection, b) The

45、 duration of protection, and c) The physical arrangement of the steel; this is given as a ratio of the heated perimeter of a cross section of the structural element (beam or hollow section) over the area of the cross section of the structural element (Hp/A ratio). The rating of the insulation is to

46、be given as follows: HC / Structural Steel / “critical temperature” (degrees centigrade) / “period of resistance” (minutes). For example: HC / Structural Steel / 400 / 60 means that structural steel would be no more than a 400C temperature rise in 60 minutes when exposed to a hydrocarbon (pool) fire

47、. Interim Class Certificate A temporary representation to classification. The Interim Class Certificate is generally issued by the Surveyor attending commissioning of the facility and verification of compliance with these Rules. Issuance of an Interim Class Certificate is subject to the terms and co

48、nditions found therein. Jet Fire (2017) A fire resulting from the combustion of a flammable fluid continuously released under pressure with some significant momentum in a particular direction or directions. The flammable fluid (fuel) can be one phase (gaseous or liquid) or two phase (both gaseous an

49、d liquid). This type of fire is usually fueled by hydrocarbons; however, any flammable fluid can produce a jet fire. ABSRULES FOR BUILDING AND CLASSING FACILITIES ON OFFSHORE INSTALLATIONS .2018 15 Chapter 2 Definitions, References, Acronyms and Abbreviations Section 1 Definitions 2-1 Jet Fire Rating for Insulation on Structural Steel (2017) Materials which are used to preserve the structural strength of steel when exposed to a jet fire for a given time and maximum allowable temperature. The thickness requirements of the insulation material will be based o