AECMA PREN 3155-008-2004 Aerospace Series Electrical Contacts Used in Elements of Connection Part 008 Contacts Electrical Male Type A Crimp Class S Product Standard Edition P 3《航空航.pdf

1、AECMA STANDARD NORME AECMA AECMA NORM Edition approved for publication 30 September 2004 prEN 31 55-008 Edition P 3 September 2004 Comments should be sent within six months after the date of publication to AECMA-STAN ICs: 49.060 Descriptors: ENGLISH VERSION Aerospace series Electrical contacts used

2、in elements of connection Part 008: Contacts, electrical, male, type A, crimp, class S Product standard Supersedes edition P 2 February 2000 Srie arospatiale Contacts lectriques utiliss dans les organes de connexion Partie 008 : Contacts lectriques, mles, type A, sertir, classe S Norme de produit Lu

3、ft- und Raumfahrt Elektrische Kontakte zur Verwendung in Verbindungselementen Teil 008: Elektrische Stiftkontakte, Typ A, crimpbar, Klasse S Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of AECMA-STAN (The European Association of Aerospace Industries - St

4、andardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interch

5、angeabilify is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of AECMA-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and trans

6、formation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Electrical Domain I I Copytight 2004 O by AECMA-STA1 Copyright Asso

7、ciation Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 2 prEN 31 55-008:2004 Foreword This standard was reviewed by the Domain Technical Coordinator of AECMA-STANS Ele

8、ctrical Domain. After inquiries and votes carried out n accordance with the rules of AECMA-STAN defined in AECMA- STANS General Process Manual, this standard has received approval for Publication. Contents O 1 2 3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5 6 7 Introduction Scope Norm ative refe re n ce

9、s Definitions Required characteristics Specific characteristics Dimensions and mass Marking by colour code Material, surface treatment Permissible cables Tooling Cable stripping Tests Gauges Designation Marking Technical specification Page 3 3 3 4 4 4 4 7 7 8 8 10 11 12 12 12 12 Copyright Associatio

10、n Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 3 prEN 31 55-008:2004 O Introduction The contacts defined by this standard are derived from those of MIL-C-39029/58 an

11、d intermateable with those of MIL-C-39029/56 and MlL-C-39029/57. 1 Scope This standard specifies the required characteristics, tests and tooling applicable to male electrical contacts 008, type A, crimp, class S, used in elements of connection according to EN 3155-002. It shall be used together with

12、 EN 31 55-001. The associated female contacts are defined in EN 31 55-003 and EN 31 55-009. 2 Norm at ive references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and t

13、he publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (incl

14、uding amendments). IS0 8843, EN 2083, EN 2591*, EN 31 55-001, EN 3155-002, EN 3155-003, EN 3155-009, EN 4008-009, EN 4008-010, Aircraff - Crimp-removable contacts for electrical connectors - Identification system Aerospace series - Copper or copper alloy conductors for electrical cables - Product st

15、andard Aerospace series - Elements of electrical and optical connection - Test methods - General Aerospace series - Electrical contacts used in elements of connection - Part 007: Technical specification 1) Aerospace series - Electrical contacts used in elements of connection - Part 002: List and uti

16、lization of contacts 1) Aerospace series - Electrical contacts used in elements of connection - Part 003: Contacts, electrical, female, type A, crimp, class S - Product standard 1) Aerospace series - Electrical contacts used in elements of connection - Part 009: Contacts, electrical, female, type A,

17、 crimp, class S - Product standard 1) Aerospace series - Elements of electrical and optical connection - Crimping tools and associated accessories - Part 009: Positioner for crimping tool 1/122520/23 - Product standard 2) Aerospace series - Elements of electrical and optical connection - Crimping to

18、ols and associated accessories - Part 070: Head for crimping tool 1/122520/23 - Product standard 2) MI L-DTL-22520, Crimping tools, wire termination, general specification for 3) MI L-C-22520/1, Crimping tools, terminal, hand, wire termination for wire barrel sizes 72 through 20 3) * 1) 2) 3) All it

19、s parts quoted in Table 7 Published as AECMA Prestandard at the date of publication of this standard In preparation at the date of publication of this standard Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 USA. Copyright Association Europeene des Constructeurs de Mat

20、eriel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 4 prEN 31 55-008:2004 M IL-C-22520/2, Crimping tools, terminal, hand, wire termination for wire barrel sizes 20 through 28 3) MIL-C-22520/7, Crimping tool

21、s, terminal, hand, wire termination for wire barrel sizes 16, 20 and 22 3) M lL-C-22520/23, Crimping tools, terminal, hand or power actuated, wire termination : pneumatic tool for wire barrel sizes 0000 through 8 3) Contacts, electrical connector, general specification for 3) IV connectors) 3) serie

22、s II, MlL-G55302/68, /71, /72, /75 and MIL-G83733 connectors) 3) MI L-C-39029, MI L-C-39029/56, Contacts, electrical connector, socket, crimp removable (for MIL-C-38999 series I, 111 and M lL-C-39029/57, Contacts, electrical connector, socket, crimp removable (for MIL-C-24308, MlL-C-38999 M lL-C-390

23、29/58, Contacts, electrical connector, pin, crimp removable (for MlL-G24308, MlL-C-38999 series M IL-1-81969, M I L- I -81 969/8, M IL-l-81969/14, M IL-l-81969/30, I, II, 111 and IV, and MIL-C-55302/69 and MIL-C-83733 connectors) 3) Installing and removal tools, connector electrical contact, general

24、 specification for 3) Installing and removal tools, connector electrical contact, types I and II, class 2, composition A 3) Installing and removal tools, connector electrical contact, type 111, class 2, composition B 3) Installing and removal tools, connector electrical contact, type II, class 2, co

25、mposition C for unwired 3) 3 For the purposes of this standard, the definitions given in EN 31 55-001 apply. D ef i n it i on s 4 Required characteristics 4.1 Specific characteristics Type A contacts are for general application and class S corresponds to an operating temperature range from - 65 OC t

26、o 200 OC. 4.2 Dimensions and mass See Figure 1 and Table 1. Dimensions and tolerances are given in millimetres and apply after surface treatment. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or network

27、ing permitted without license from IHS-,-,-Page 5 prEN 31 55-008:2004 Key 1 14to 16“. W (1 0:l) Size 22 only 0,25rnax. I cb- I I 0.25 max. - .,- ,Il Il X (3:l) Size 10 only 3.08 FI (continued) Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license wit

28、h AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 6 prEN 31 55-008:2004 Y (51) Size 12-14 only Key 1 Colour bands, see Table 2. 7 2 Break or radius leading edge 8 3 F flat 9 4 For size 22 only 10 5 6 Contact active area protection Inspection hole 0 D (one

29、 side only). See detail Z 11 a - for size 22 ll 0 0,08 IDE10 GI - for all other sizes ll 0 0,025 I 0 E I 0 G I Z(5:l) Optional design K (REF.) 1 R Radius A 14“ to 16“ Identification groove optional 14“ to 16“ Inspection hole one side only Figure 1 (concluded) Copyright Association Europeene des Cons

30、tructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 7 prEN 31 55-008:2004 Two bands according to IS0 8843 4.3 Marking by colour code See Table 2. Three bands according to MI L-C-39029/58 a I

31、 Size a Contacts supplied with three colour bands must conform to this EN standard. Violet colour band not to be used for new manufacture. Orange colour band not to be used for new manufacture. b 4.4 Material, surface treatment - Body material: copper alloy - Surface treatment: gold an appropriate u

32、ndercoat, thickness of protection not specified, selective protection permitted. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 8 prEN 31 55-008:

33、2004 Size Contact Barrel 22 22 20 22 20 20 20 18 16 16 16 14 12 12 12 14 10 10 a AWG = Closest American Wire Gage 4.5 Permissible cables See Table 3. Rated test current Size of conductors AWG a A AECMA Section Code mm2 O04 0,40 22 5 002 0,25 24 3 O01 0,15 26 2 O04 0.40 22 5 002 0.25 24 3 O01 0.15 26

34、 2 006 0,60 20 7,5 O04 0,40 22 5 002 0,25 24 3 o1 o 1 ,o0 18 7,5 006 0,60 20 7,5 O04 0,40 22 5 002 0,25 24 3 012 1,20 16 13 o1 o 1 ,o0 18 10 006 0,60 20 7,5 020 2,oo 14 13 012 1,20 16 13 o1 o 1 ,o0 18 10 006 0,60 20 7,5 030 3,OO 12 23 020 2,oo 14 17 020 2,oo 14 17 012 1,20 16 13 o1 o 1 ,o0 18 10 006

35、 0,60 20 7,5 050 5,OO 10 33 030 3,OO 12 23 Table 3 4.6 Tool i ng 4.6.1 Crimping tools Conform to MIL-DTL-22520, see Tables 4 and 5. The qualification selector numbers used for crimping copper or copper alloy conductors in cables EN 2083 are indicated in Table 4. It is the responsability of the user

36、if the parameters in Tables 4 and 5 are changed for service use. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 9 prEN 31 55-008:2004 Contact I C

37、able size I Tool M22520/1-01 Tool M22520/2-01 Tool M22520/7-01 :ontact size Selector number Selector Positioner I number I Positioner O01 002 O04 22 - O01 002 O04 22 - 26 24 Not 22 applicable 26 24 Not 22 applicable - - - - - - - - 2 M22520/2-10 M22520/7-08 4 - I 006 I 20 I M22520/1-04 Blue M22520/1

38、-04 Blue 8 8 - M22520/7-04 5 Not 6 applicable - - - - 7 8 8 - 4 5 Not - M22520/7-04 6 applicable - M22520/1-04 Yellow M22520/1-04 Yellow - - 7 8 Not - applicable - applicable - - Not - - - - - - 4 5 Not 6 applicable - applicable - 6 - Not - - - Contact Barrel size size 10 10 Positioner AECMA AWGa co

39、de 030 12 050 10 EN 4008-009 and head EN 4008-010 - - - - Selector number I I I 2 - 1 -1 - M22520/2-09 l+l M22520/7-07 2 22 3 1 2 3 20 002 I 24 14 20 Ml M22520/1-04 l+l M22520/2-10 l+l M22520/7-08 006 Red 20 II II I I 002 I 24 l8 M22520/1-04 M22520/2-10 M22520/7-08 Red 4 7 7 20 141 1-1 17 16 16 161

40、* 012 12 12 I 020 I 14 a AWG = Closest American Wire Gage Table 5 I Contact I Cable size I Tools M22520/23-01 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from I

41、HS-,-,-Page 10 prEN 31 55-008:2004 M81969/14-O5 M81969/8-11 4.6.2 InsertionlExtraction tools Conform to MIL-1-81969. See Table 6. M81969/14-O5 Not M81969/812 applicable Table 6 Size Contact I Barrel 22 22 I 22 2o I 20 20 20 18 16 16 16 14 10 10 Extraction tools Wired contact Unwired contact Insertio

42、n tools 1 I M81969/30-O8 M81969/14-O1 M81969/14-O1 M81969/8-O1 I M81969/802 I M81969/30-11 M81969/14-10 M81969/14-1 0 M81969/8-O5 I M81969/806 I M81969/30-11 M81969/14-10 M81969/14-1 0 M81969/8-O5 I M81969/806 M81969/14-10 I M81969/14-10 I M8196930-11 M81969/8-O5 M81969B-O6 I M81969/30-12 M81969/14-

43、O3 M81969/14-O3 M81969/8-O7 I M81969/808 M81969/14-03 I M81969/14-03 I M81g6g/30-12 M81969/8-O7 M81969B-O8 I M81969/30-13 M81969/14-O4 M81969/14-O4 M81969/8-O9 I M81969/810 I M81969/30-13 M81969/14-O4 M81969/14-O4 M81969/8-O9 I M81969/810 4.7 Cable stripping See Table 7. Table 7 6 Copyright Associat

44、ion Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 11 prEN 31 55-008:2004 4.8 Tests See Table 8. Table 8 Remarks Copyright Association Europeene des Constructeurs de M

45、ateriel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 12 prEN 31 55-008:2004 Description block 10 Identity block 100 1 o00 Vibration frequency Hz Type Standard of contact number and identification code: T-

46、M: male with two colour bands according to IS0 8843 or three colour bands according to MIL-C-39029 P: male with three colour bands according to MIL-C-39029 Y: male with two colour bands according to IS0 8843 Contact size (see Table 1) 10 000 Figure 2 -Vibration enveloppe 4.9 Gauges Not applicable. D

47、 - NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 6 Marking See EN 3155-001. 7 Technical specification See EN 3155-001. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-