AECMA PREN 3155-009-2006 Aerospace Series Electrical Contacts Used in Elements of Connection Part 009 Contacts Electrical Female Type A Crimp Class S Product Standard Edition P 3《航.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 3155-009 Edition P 3 December 2006 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.060 Supersedes edition P 2 Februar

2、y 2000 Will supersede EN 3155-009:2006 Descriptors: ENGLISH VERSION Aerospace series Electrical contacts used in elements of connection Part 009: Contacts, electrical, female, type A, crimp, class S Product standard Srie arospatiale Contacts lectriques utiliss dans les organes de connexion Partie 00

3、9 : Contacts lectriques, femelles, type A, sertir, classe S Norme de produit Luft- und Raumfahrt Elektrische Kontakte zur Verwendung in Verbindungselementen Teil 009: Elektrische Buchsenkontakte, Typ A, crimpbar, Klasse S Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the re

4、sponsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication

5、of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European St

6、andard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards confl

7、icting with the EN. Edition approved for publication 31 December 2006 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2006 by ASD-STAN Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not f

8、or ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:20062 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms and definitions .4 4 Required characteristics.4 5 Designation . 14 6 Marking 14 7 Technical specification 14 Foreword T

9、his standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. Copyright European Associatio

10、n of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:20063 Introduction The contacts defined by this standard are derived from those of SAE-AS39029/56 and, intermateable with those of SAE-A

11、S39029/58. 1 Scope This standard specifies the required characteristics, tests and tooling applicable to female electrical contacts 009, type A, crimp, class S, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated male contacts are defin

12、ed in EN 3155-008. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 884

13、3, Aircraft Crimp-removable contacts for electrical connectors Identification system. EN 2083, Aerospace series Copper or copper alloy conductors for electrical cables Product standard. EN 2591-*, Aerospace series Elements of electrical and optical connection Test methods. EN 3155-001, Aerospace ser

14、ies Electrical contacts used in elements of connection Part 001: Technical specification. 1)EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts. EN 3155-008, Aerospace series Electrical contacts used in elements of connection Pa

15、rt 008: Contacts, electrical, male, type A, crimp, class S Product standard. EN 4008-009, Aerospace series Elements of electrical and optical connection Crimping tools and associated accessories Part 009: Positioner for crimping tool M22520/23 Product standard. 2)EN 4008-010, Aerospace series Elemen

16、ts of electrical and optical connection Crimping tools and associated accessories Part 010: Head for crimping tool M22520/23 Product standard. 2)*All parts quoted in Table 8. 1) Published as ASD Prestandard at the date of publication of this standard.2) In preparation at the date of publication of t

17、his standard. Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:20064 MIL-C-22520/1, Crimping tools, terminal, hand, wire termination for wire barrel sizes 1

18、2 through 20 Error! Bookmark not defined.)MIL-C-22520/2, Crimping tools, terminal, hand, wire termination for wire barrel sizes 20 through 28 Error! Bookmark not defined.)MIL-C-22520/7, Crimping tools, terminal, hand, wire termination for wire barrel sizes 16, 20 and 22 Error! Bookmark not defined.)

19、MIL-C-22520/23, Crimping tools, terminal, hand or power actuated, wire termination : pneumatic tool for wire barrel sizes 0000 through 8 Error! Bookmark not defined.)MIL-DTL-22520, Crimping tools, terminal, hand or power actuated, wire termination, and tool kits general specification for. 3)MIL-I-81

20、969, Installing and removal tools, connector electrical contact, general specification for. Error! Bookmark not defined.)MIL-I-81969/14, Installing and removal tools, connector electrical contact, type III, class 2, composition B Error! Bookmark not defined.)MIL-I-81969/18, Installing and removal to

21、ols, connector electrical contact, type I, class 1, composition C 3)MIL-I-81969/30, Installing and removal tools, connector electrical contact, type II, class 2, composition C for unwired 3)SAE-AS39029, Contacts, electrical connector, general specification for. 4)SAE-AS39029/56, Contacts, electrical

22、 connector, socket, crimp removable (for MIL-C-38999 series I, III and IV connectors). 4)SAE-AS39029/58, Contacts, electrical connector, pin, crimp removable (for MIL-C-24308, MIL-C-38999 series I, II, III, and IV and MIL-C-55302/69 and MIL-C-83733 connectors). 4)3 Terms and definitions For the purp

23、oses of this standard, the terms and definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type A contacts are for general application and class S corresponds to an operating temperature range from 65 C to 200 C. 4.2 Dimensions and mass See Figure 1 and Tabl

24、e 1. 3) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 USA. 4) Published by: Society of Automotive Engineering (SAE), 400 Commonwealth Drive, Warrendale, PA 15096, USA. Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not

25、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:20065 Dimensions and tolerances are given in millimetres and apply after surface treatment. V (5:1) Size 2022 only W (10:1) Size 22 only X (3:1) Size 10 only (continued) Copyright European Association of Ae

26、rospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:20066 Y (5:1) Size 1214 only Z (5:1) Optional design Key 1 Colour bands, see Table 2. 2 Point at which a square ended gauge pin of the same bas

27、ic diameter as the mating contact first engages the female contact spring member. 3 Not applicable for contact size 22. 4 This dimension represents both the length of the bore B which includes the active zone of protection (see EN 3155-001). 5 Clearance between sleeve and body of the contact. 6 Insp

28、ection hole D (one side only). See detail Z. 7 For size 22 only 8 One full radius permissible 9 14 to 16 10 Identification groove optional 11 Inspection hole one side only a for size 22 0,08 E G for all other sizes 0,025 E M G M Figure 1 (concluded) Copyright European Association of Aerospace Indust

29、ries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:20067 Table 1 Size B C D E F G H J Contact Barrel min. max. 22 22 0,78 1,57 1,52 0,56 0,46 0,902 0,851 1,57 1,22 1,17 0,13 0,08 15,90 15,65 20 22 1,05 2,39 2

30、,31 0,56 0,46 0,902 0,851 1,57 1,22 1,17 0,13 0,08 15,90 15,65 20 20 1,05 2,39 2,31 0,81 0,66 1,22 1,17 1,98 1,78 1,73 0,25 0,13 15,90 15,65 20 18 1,05 2,39 2,31 0,81 0,66 1,35 1,30 1,98 1,78 1,73 0,25 0,13 15,90 15,65 16 16 1,63 3,30 3,23 1,07 0,91 1,73 1,68 2,87 2,62 2,57 0,25 0,13 15,90 15,65 16

31、14 1,63 3,30 3,23 1,07 0,91 1,87 1,84 2,87 2,62 2,57 0,25 0,13 15,90 15,65 12 12 2,43 4,62 4,55 1,07 0,91 2,59 2,49 4,09 3,84 3,76 0,41 0,13 15,90 15,65 12 14 2,43 4,62 4,55 0,80 0,70 1,87 1,84 4,09 3,84 3,76 0,41 0,13 15,90 15,65 10 10 3,21 6,15 6,05 1,32 1,17 3,56 3,40 5,46 5,41 5,26 0,41 0,13 15,

32、90 15,65 Size M N P Q R S Contact Barrel K REF. min. Mass g max. 22 22 3,58 min. 50 44 1,20 0,56 0,46 1,17 0,46 6,02 5,87 0,20 20 22 5,31 min. 1,78 1.63 50 44 1,20 0,56 0,46 1,17 0,46 6,02 5,87 0,30 20 20 5,31 min. 1,98 1,83 47 40 1,35 0,81 0,66 1,60 0,66 6,02 5,87 0,30 20 18 5,31 min. 1,98 1,83 47

33、40 1,35 0,81 0,66 1,60 0,66 6,02 5,87 0,30 16 16 5,31 min. 2,24 2,08 47 40 2,14 1,07 0,76 1,85 0,91 6,02 5,87 0,70 16 14 5,31 min. 2,24 2,08 47 40 2,14 1,07 0,76 1,85 0,91 6,02 5,87 0,70 12 12 5,31 min. 2,24 2,08 47 40 3,00 1,07 0,76 1,85 0,91 6,02 5,87 1,30 12 14 5,31 min. 1,74 1,64 47 40 3,00 1,07

34、 0,76 1,85 0,91 6,02 5,87 1,30 10 10 9,78 9,02 2,24 2,08 See Figure 1 See Figure 1 Not applicableNot applicable 10,29 10,03 1,38 Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from

35、IHS-,-,-prEN 3155-009:20068 4.3 Marking by colour code See Table 2. Table 2 Size Two bands according to ISO 8843Three bands according to SAE-AS39029/56 aContact Barrel cBand 1 dBand 2 cBand 1 dBand 2 eBand 3 22 22 Green Green Orange Yellow Grey 20 22 Red Green 20 20 Red Red Orange Green Brown 20 18

36、Red Brown b 16 16 Blue Blue Orange Green Red 16 14 Blue White c 12 12 Yellow Yellow Orange Green Orange 12 14 Yellow White c 10 10 White Brown Green Red Violet aContacts supplied with three colour bands must conform to this EN standard. bViolet colour band not to be used for new manufacture. cOrange

37、 colour band not to be used for new manufacture. 4.4 Material, surface treatment Body material: copper alloy Surface treatment: gold on appropriate undercoat, thickness of protection not specified selective protection permitted. 4.5 Permissible cables See Table 3. Copyright European Association of A

38、erospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:20069 Table 3 Size Size of conductors Contact Barrel AECMA codeSection mm2 AWG aRated test current A 22 22 004 002 001 0,40 0,25 0,15 22 24 26

39、 5 3 2 20 22 004 002 001 0,40 0,25 0,15 22 24 26 5 3 2 20 20 006 004 002 0,60 0,40 0,25 20 22 24 7,5 5 3 20 18 010 006 004 002 1,00 0,60 0,40 0,25 18 20 22 24 7,5 7,5 5 3 16 16 012 010 006 1,20 1,00 0,60 16 18 20 13 10 7,5 16 14 020 012 010 006 2,00 1,20 1,00 0,60 14 16 18 20 13 13 10 7,5 12 12 030

40、020 3,00 2,00 12 14 23 17 12 14 020 012 010 006 2,00 1,20 1,00 0,60 14 16 18 20 17 13 10 7,5 10 10 050 030 5,00 3,00 10 12 33 23 aAWG = Closest American Wire Gage. 4.6 Tooling 4.6.1 Crimping tools Conform to MIL-DTL-22520, see Tables 4 and 5. The qualification selector numbers used for crimping copp

41、er or copper alloy conductors in cables EN 2083 are indicated in Table 4. It is the responsability of the user if the parameters in Tables 4 and 5 are changed for service use. Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproductio

42、n or networking permitted without license from IHS-,-,-prEN 3155-009:2006 10 Table 4 Contact Cable size Tool M22520/1-01 Tool M22520/2-01 Tool M22520/7-01 Contact size Barrel size AECMA code AWGaPositioner Selector numberPositioner Selector numberPositioner Selector number001 26 2 1 002 24 3 2 004 2

43、2 4 3 22 22 Not applicable M22520/2-07 M22520/7-05 001 26 2 1 002 24 3 2 004 22 4 3 20 22 Not applicable M22520/2-07 M22520/7-05 002 24 1 4 4 004 22 2 5 5 006 20 3 6 6 20 20 M22520/1-04Red M22520/2-10 M22520/7-08 002 24 1 4 4 004 22 2 5 5 006 20 3 6 6 20 18 010 18 M22520/1-04Red 4 M22520/2-107 M2252

44、0/7-08 7 006 20 4 7 010 18 5 8 012 16 6 8 16 16 M22520/1-04Blue Not applicable M22520/7-04 006 20 4 7 010 18 5 8 012 16 6 8 16 14 020 14 M22520/1-04Blue 6 Not applicable M22520/7-04 8 020 14 7 030 12 8 12 12 M22520/1-04Yellow Not applicable Not applicable 006 20 4 010 18 5 012 16 6 12 14 020 14 M225

45、20/1-04Yellow 6 Not applicable Not applicable aAWG = Closest American Wire Gage. Copyright European Association of Aerospace Industries Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-009:2006 11 Table 5 Contact Ca

46、ble size Tool M22520/23-01 Contact size Barrel size AECMA code AWG a Positioner 030 12 050 10 10 10 EN 4008-009 and head EN 4008-010 aAWG = Closest American Wire Gage. 4.6.2 Insertion/Extraction tools Conform to MIL-I-81969. See Table 6. Table 6 Size Extraction tools Contact Barrel Insertion tools W

47、ired contact Unwired contact 22 22 M81969/14-01 M81969/8-01 M81969/14-01 M81969/8-02 M81969/30-08 20 22 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M81969/30-11 20 20 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M81969/30-11 20 18 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M81969/3

48、0-11 16 16 M81969/14-03 M81969/8-07 M81969/14-03 M81969/8-08 M81969/30-12 16 14 M81969/14-03 M81969/8-07 M81969/14-03 M81969/8-08 M81969/30-12 12 12 M81969/14-04 M81969/8-09 M81969/14-04 M81969/8-10 M81969/30-13 12 14 M81969/14-04 M81969/8-09 M81969/14-04 M81969/8-10 M81969/30-13 10 10 M81969/14-05 M81969/8-11 M81969/14-05 M81969/8-12 Not applicable 4.7 Cable stripping See Tabl