AECMA PREN 3155-063-2008 Aerospace series Electrical contacts used in elements of connection Part 063 Contacts electrical coaxial 50 ohms size 1 male type D solder class R Product .pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 3155-063 Edition P 1 April 2008 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Avenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.060 Descriptors: ENGLISH VE

2、RSION Aerospace series Electrical contacts used in elements of connection Part 063: Contacts, electrical, coaxial, 50 ohms size 1, male, type D, solder, class R Product standard Srie arospatiale Contacts lectriques utiliss dans les organes de connexion Partie 063 : Contacts lectriques coaxiaux, 50 o

3、hms taille 1, mles, type D, souder, classe RNorme de produit Luft- und Raumfahrt Elektrische Kontakte zur Verwendung in Verbindungselementen Teil 063: Elektrische koaxiale, Stifkontakte, 50 Ohm Grsse 1, Typ D, zum Lten, Klasse R Produktnorm This “Aerospace Series“ Prestandard has been drawn up under

4、 the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publi

5、cation of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft Euro

6、pean Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standard

7、s conflicting with the EN. Edition approved for publication 30 April 2008 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2008 by ASD-STAN Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or netw

8、orking permitted without license from IHS-,-,-prEN 3155-063:20082 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms and definitions .4 4 Required characteristics.4 5 Designation . 12 6 Marking 13 7 Delivery conditions. 13 8 Technical specification 13 Foreword This st

9、andard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. Copyright ASD-STAN Provided by IHS

10、under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-063:2008 3 Introduction The contacts defined by this standard are derived from those of SAE-AS39029/97, and intermateable with those of SAE-AS39029/98. 1 Scope This standard specifie

11、s the required characteristics, tests and tooling applicable to male electrical coaxial contacts, size 1, type D, class R, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated female contacts are defined in EN 3155-064. 2 Normative refer

12、ences The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-*, Aerospace series Elements of ele

13、ctrical and optical connection Test methods. EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification. 1)EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts. EN 3155-064,

14、 Aerospace series Electrical contacts used in elements of connection Part 064: Contacts, electrical, coaxial, 50 ohms size 1, female, type D, crimp, class R Product standard.1)EN 3682-001, Aerospace series Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to

15、 panel, operating temperature 150 C continuous Part 001: Technical specification. SAE-AS39029/97, Contacts, electrical connector, pin, crimp removable, coaxial size 1 (for DOD-C-83527 connectors). 2)SAE-AS39029/98, Contacts, electrical connector, socket, crimp removable, coaxial size 1 (for DOD-C-83

16、527 connectors). 2)TR 6058, Aerospace series Cable code identification list.3)*All parts quoted in this document. 1) Published as ASD Prestandard at the date of publication of this standard. 2) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-00

17、01, USA. 3) Published as ASD Technical Report at the date of publication of this standard. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-063:20084 3 Terms and definitions For the purposes of th

18、is standard, the terms and definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type D contacts are for application where contacts with a screening feature are requested and class R corresponds to an operating temperature range from 65 C to 150 C. 4.2 Dimen

19、sions and mass See Figures 1 and 2. Dimensions and tolerances are given in millimetres and apply after surface treatment. Key 1 Dotted shape optional 2 Flare to meet gage figure Figure 1 Inner pin contact 2 1 Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction o

20、r networking permitted without license from IHS-,-,-prEN 3155-063:20085 Key 1 Screw size 4-40 UNC 9,52 0,25 length (4 PLS) 2 Seal (optional) 3 4-40 UNC-2B thread (4 PLS) Figure 2 Mass: 48 g 3 2 1F 55.88 max. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or

21、 networking permitted without license from IHS-,-,-prEN 3155-063:2008 6 4.3 Marking by colour code Not applicable 4.4 Material, surface treatment Outer body material : copper alloy. Center contact : copper alloy. Surface treatment : gold on appropriate undercoat, thickness of protection not specifie

22、d, selective protection permitted. Dielectric : PTFE, or equivalent. gasket : Silicone rubber. 4.5 Typical cables See Figure 3 and Table 1. Figure 3 Table 1 Dimensions of cable A B C D Permissible cable group code Permissible cable code according to TR 6058 min. max. min. max. min. max. min. max. A

23、WA XB 0,94 2,83 3,07 3,87 4,11 4,83 5,07 B XG 0,94 2,83 3,07 3,25 3,49 4,68 4,92 XD 2,25 7,10 7,40 7,74 8,04 10,63 10,97 XR 2,40 7,13 7,37 7,77 7,94 10,15 10,65 C XS 2,40 7,13 7,37 8,41 8,65 10,65 11,15 Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or netw

24、orking permitted without license from IHS-,-,-prEN 3155-063:20087 4.6 Cable stripping and wiring method 4.6.1 For cable group code “A“ and “C“ 1) Tighten adaptator with sealing ring on body . 2) Trim jacket to dimension shown, see Figure 4. 3) Place nut washer and sealing ring on cable. Figure 4 4)

25、Slide braid cone until it stops against jacket, see Figure 5. 5) Comb out braid and cut it to proper length as shown and cut first the dielectric core and after inner conductor to dimensions shown blow. Figure 5 6) Solder inner contact on inner conductor, see Figure 6. 7) Insert the cable and parts

26、in the body. 8) Tighten nut (5,42 Nm pound torque). 10 117 216 5 4 1 7 Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-063:2008 8 Figure 6 4.6.2 For cable group code “B“ 1) Trim jacket to dimensi

27、on shown, see Figure 7. 2) Place nut washer and sealing ring on cable. Figure 7 3) Slide braid cone until it stops again jacket, see Figure 8. 4) Comb out braid and cut it to proper length as shown and cut first the dielectric core and after inner conductor to dimensions shown below. 7 6 5 4 Copyrig

28、ht ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-063:2008 9 Figure 8 5) Place distance piece , rear insulator . 6) Solder inner contact on inner conductor. 7) Insert the cable and parts into the body . 8

29、) Tighten nut (5,42 Nm pound torque). Figure 9 3 2 1 217 Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-063:200810 4.7 Tests See Table 2. Table 2 Applicable EN 2591- Designation of the test Not

30、applicableAccording to EN 3155-001Remarks 101 Visual examination X 102 Examination of dimensions and mass X See 4.2 201 Contact resistance - low level X Test temperature: ambient Maximum contact resistance m Contact Initial After test Central 1 1,5 Outer Not applicable 202 Contact resistance at rate

31、d current X Maximum contact resistance m (2503+) C (15003+) C Contact Initial After test After test Rated currentA Central 1 1,5 3,0 1 Outer 0,2 0,4 0,8 7,5 204 Discontinuity of contacts in the microsecond range X Method B Duration of discontinuity: 0,1 s Test duration: Throughout the duration of te

32、sts EN 2591-402 and EN 2591-403 206 Measurement of insulation resistance X Method C Mated contacts At ambient temperature: 5 000 M At 150 C 2 000 M 207 Voltage proof test X Method C Proof test voltage at sea level: 2 500 VAC r.m.s. between central contact and outer contact. Proof test voltage at alt

33、itude: 600 VAC r.m.s. at 1,1 kPa pressure (33 000 m) Leakage current: 2mA 212 Surface transfer impedance X 221 Voltage Standing Wave Ratio (VSWR) X 1,70: 1 max. from 0 GHz to 5 GHz continued Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permi

34、tted without license from IHS-,-,-prEN 3155-063:200811 Table 2 (concluded) Applicable EN 2591- Designation of the test Not applicableAccording to EN 3155-001Remarks 222 Insertion Loss (I.L.) X 0,3 dB max. from 0 GHz to 5 GHz 301 Endurance at temperature X T = (15005+) C Duration: 1 000 h 305 Rapid c

35、hange of temperature X TA= (15005+) C TB= ( 6505+) C 306 Mould growth X 307 Salt mist X 315 Fluid resistance X According to EN 3682-001. 402 Shock X Severity 30, Method A, See EN 3682-001 in relation with the figures in Subclause “Static load“. 403 Sinusoidal and random vibration X According to EN 3

36、682-001, Subclause “Vibrations“. 406 Mechanical endurance X 417 Tensile strength (crimped connection) X Cable according to TR 6058 code XD Outer: 56 N 418 Gauge insertion/extraction forces (female contacts) X Gauge as described in Figure 10. Insertion Initial = 31 N max when inserted a minimum of 3,

37、2 mm. 501 Soft solderability X 503 Contact deformation after crimping X Cable size in accordance with Table 1. 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509 Adhesion of coating on contacts X 513 Magnetic permeability X 514 Solderability of contac

38、ts with self-contained solder and flux X 4.8 Gauge See Figure 10. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-063:200812 Figure 10 5 Designation EXAMPLE Description block CONTACT, ELECTRICAL

39、Identity block EN3155-063M01A1 Number of this standard Type of contact: M = male Contact size Permissible cable group code Code for contact model (see Table 3) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. Table 3 Code Contact model 1 Unseale

40、d version 2 Semi environmental version Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 3155-063:2008 13 6 Marking See EN 3155-001. 7 Delivery conditions The contacts are packaged and identified indivi

41、dually. Conditioning shall provide protection of the contacts against any eventual damage. Packaging shall include: the manufacturers name; the designation defined in Clause 5; the manufacturers reference; the manufacturing date code (year-week). 8 Technical specification See EN 3155-001. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-