AECMA PREN 4165-001-2001 Aerospace Series Connectors Electrical Rectangular Modular Operating Temperature 175 Degrees C Continuous Part 001 Technical Specification Product Standard.pdf

1、AECMA STANDARD NORME AECMA AECMA NORM Edition approved for publication 2001-12-28 prEN 41 65-001 Edition P 1 December 2001 - Comments should be sent within six months after the date of publication to Guliedelie 94 Electrical Domain AECMA-STAN Mr Pezzetta 8-1200 BRUXELLES PUBLISHED BY THE EUROPEAN AS

2、SOCIATION OF AEROSPACE INDUSTRIES - STANDARDIZATION (AECMA-STAN) Guiledelie 94 - 8-1200 BRUXELLES - Tel. (+32) 2 775 81 10 - Fax. (+32) 2 775 81 11 ICs: Descriptors: ENGLISH VERSION Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 “C continuous Part O01 : Techn

3、ical specification Product standard Srie arospatiale Luft- und Raumfahrt Connecteurs lectriques rectangulaires modulaires Temprature dutilisation 175 “C continu Partie 001 : Spcification technique Elektrische Rundsteckverbinder Dauebetriebstemperaturen 175 “C konstant Teil 001: Technische lieferbedi

4、ngungen Norme de produit Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of AECMA-STAN (The European Association of Aerospace Industries - Standardization). It is published on green paper for the needs of the European Aerospace Industry, It has been technic

5、ally approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After

6、 examination and review by users and formal agreement of AECMA-STAN it will be submitted as a draft European Standard to CEN (European Committee for Standardization) for formal vote. Nota - Extra copies can be supplied by B.N.A.E. - Technopolis 54 - 199, rue Jean-Jacques Rousseau - 92138 ISSY-LES-MO

7、ULINEAUX CEDEX Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 2 prEN 41 65-001 : 2001 Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 I Pag

8、e Scope . Normative references . Terminology . . Description . Design . Definition drawings and masses . Details contact cavities . Contact arrangements Tests Tooling testing . Quality assurance Maintenance of qu Quality control Designation and marking . Delivery conditions . Packaging Storage . . 3

9、 3 4 4 6 7 24 25 28 35 38 38 40 41 42 42 42 42 . Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 3 prEN 4165-001: 2001 I Scope This standard speci

10、fies the general characteristics, the conditions for qualification, acceptance and quality assurance, as well as the test programs and groups for rectangular connectors with multiple removable modules, intended for use in a temperature range from - 55 “C to 175 “C continuous. This family of connecto

11、rs is particularly suitable for aeronautic use in zones of severe environmental conditions on board aircraft, applying EN 2282. 2 Norma tive references This European Standard incorporates by dated or undated reference provisions from others publications. These normative references are cited at the a

12、ppropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the pu

13、blication referred to applies. IS0 263 EN 2267-002 EN 2282 EN 2424 EN 2591* EN 41 65-002 EN 4165-020 EN 3042 EN 3155-002 EN 3197 AS 1241C MIL-A-8243D MI L-C-25769J MIL-H-5606G MIL-PRF-7808L MI L-PRF-7870C MIL-PRF-23699F MI L-HDBK-454A TR 4257 IS0 inch screw threads - General plan and selection for s

14、crews, bolts and nuts - Diameter range 0,06 to 6 Aerospace series - Cables, electrical, for general purpose - Operating temperatures between - 55 “C and 175 “C - Part 002: General 1) Aerospace seAes - Characteristics of aircraft electrical supplies Aerospace series - Marking of aerospace products Ae

15、rospace series - Elements of electrical and optical connection -Test methods Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 002: Specification of performance and contact arrangements Aerospace series - Connectors, electrical, rectangu

16、lar, modular - Operating temperature 175 “C continuous - Part 020: Coupling system keyway for receptacle - Product standard 2) Aerospace series - Quality assurance - EN aerospace products - Qualification procedure Aerospace series - Electrical contacts used in elements of connection - Part 002: List

17、 and utilization of contacts 1) Aerospace series - Installation of aircraft electrical and optical interconnection systems 1) Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft 3) Anti-icing and Deicing-Defrosting Fluids 4) Cleaning Compound, Aircraft Surface, Alkaline Water Base Fluids 4)

18、Hydraulic Fluid, Petroleum Base; Aircraft; Missile and Ordnance 4) Lubricating Oil, Aircraft Turbine Engine, Synthetic Base 4) Lubricating Oil: General Purpose, Low Temperature 4) Lubricating Oil, Aircraft Turbine Engine, Synthetic Base, NATO code number 0-156 4) General Guidelines for Electronic Eq

19、uipment 4) Aerospace series - Elements of electrical and optical connection - Relationship between the numbering systems for parts of EN 2591 5) * All its parts quoted in this standard 1) Published as AECMA Prestandard at the date of publication of this standard 2) In preparation at the date of publ

20、ication of this standard 3) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA 4) Published by: Department of Defense (DOD), the Pentagon, Washington, DC 20301, USA 5) Published as AECMA Technical Report at the date of publication of thi

21、s standard Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 4 prEN 41 65-001 : 2001 3 Terminology See EN 2591. 4 4.1 Description General Different

22、variants of materials, housings, modules and contact arrangements are provided according to the models depending on the service conditions. These connectors are rectangular housings, removable modules and contacts can be fitted with rear accessories. Male or female modules can be inserted or intermi

23、xed in plug or receptacle housings. The connectors are mated and unmated by a center coupling screw, which provides when the connectors are fully mated a shell to shell bottoming between plug and receptacle. The plug contains a coupling screw and the receptacle a coupling nut. This family of connect

24、ors provides two housing sizes (2 or 4 modules), two series (series 2 and scoop proof series 3) and two mating-unmating systems (screw or rack and panel). The connectors are polarised by centre keying mechanism; polarization shall be obtained before the male contacts enter the module of the female c

25、ontacts and before the coupling system is engaged. Keying mechanism shall provide 36 position keying capabilities. These connectors use different types of contacts (signal, power, coaxial, .) defined in EN 3155-002. 4.2 Receptacle The receptacle may be attached by: - rectangular flange with two moun

26、ting holes; - two end flanges with transversal holes (panel mounting) and lateral holes (stackable mounting). The receptacle contains a centre coupling nut which ensures also the polarization function (coding pin) by external keys. The main key fixed and is wider than the other. Polarization is ensu

27、red by the different positions which the secondary key may take and different positions which the coding pin may be fixed in the housing. The module cavities are identified on the housing of the receptacle by letter A, B, Cl D for size 4 (four modules) and letter A, B for size 2 (two modules). The c

28、avities are polarized by two keyways location. 4.3 Plug The plug contains a centre coupling screw and a clipped centre coding socket with internal keyways. The main keyway is wider than the others. Polarization is ensured by the different positions which the secondary keyway may take and different p

29、ositions which the centre coding socket may take, clipped in the housing. The coupling screw permanently fitted on the plug enables the connectors to be coupled and uncoupled. The screwing up torque shall be lower than the unscrewing torque. The internal thread of the coupling ring may be treated wi

30、th a suitable lubricant compatible with the performance required in this standard. The module cavities are identified on the housing of the plug by letter A, BI C, D for size 4 (four modules) and letter A, B for size 2 (two modules). The cavities are polarized by two keyways location. The plug could

31、 be fitted with a grounding device ensuring electrical continuity between the coupled connector housings. In this case the letter G made the difference beetween plugs with or without grounding system (see product standard). The model J and M are always equiped of a grounding system. Copyright Associ

32、ation Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 5 prEN 4165-001: 2001 4.4 Plug (rack and panel) The plug contains a clipped centre coding socket clipped with inte

33、rnal keyways. Polarization is ensured by the different positions which the secondary keyway may take and different positions which the centre coding socket may take clipped in the housing. The center coupling screw is replaced by a centre guide pin. The floatting fixation with coupling spring ensure

34、 the alignment and the metal to metal bottoming between plug and receptacle. 4.5 Rear accessories The rear accessories used with this family are specified in product standards (see EN 4165-002). 4.6 Modules The module assembly shall be single-bloc type design complete with contact retention systems

35、and appropriate seals. The female modules use female contacts and male modules use male contacts. These modules use crimp or solder contacts of sizes 22, 20, 16, 12 and 8. They are rear release and held in the housing by two retention tines. They are from the rear with a specific tool. The modules h

36、ave two keys which engage in the keyways of the housing. Polarization is ensured by the different positions which the secondary keys may take. The module are identified by letter A, B, C, D or N (universal). A blank module is installed in a cavity where no contacts are required. This module is a mal

37、e module with a universal polarization (N) installable in all coding cavities (A, B, C, D) and in all housing types (plug or receptacle). Modules shall be interchangeable in cavities of housing with different configurations. 4.7 Keying mechanism 4.7.1 Coding pin (receptacle) Keying mechanism shall p

38、rovide 36 position keying capabilities. These 36 positions are given with 6 different coding pins, identified by colour code. The main key is wider than the other, polarization is ensured by the different positions which the secondary key may take. Universal coding pin is compatible with all polariz

39、ation codes, Coding pin shall be interchangeable in different housing models. They are fitted in the housing with a specific tool and the modification of coding position shall be made by the front face of the connector with specific tool. 4.7.2 Clipped coding socket (plug) Keying mechanism shall pro

40、vide 36 position keying capabilities. These 36 positions are given with 6 different coding socket, identified by colour code. The main keyway is wider than the other, polarization is ensured by the different positions which the secondary keyway may take. Universal coding socket is compatible with al

41、l polarization codes. Coding socket shall be interchangeable in different housing models. They are front clipped in the housing without specific tool and the modificading of coding position shall be either made by the front face of the connector with a new coding pin (a removed coding socket is not

42、reusable). 4.8 Materials and surface treatment When dissimilar metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to exceed 0,25 V. 4.8.1 Housings The material of the housing for the connectors shall be aluminium alloy or comp

43、osite, protected against corrosion by nickel or cadmium plating (see EN 4165-002). Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 6 prEN 41 65-00

44、1 : 2001 4.8.2 Contacts Removable contacts (see EN 3155-002). 4.8.3 Non-metallic materials The materials used for module, seals and grommets shall have mechanical characteristics consistent with the required use. 5 Design 5.1 Housings The connector housings shall be a one piece construction. They sh

45、all accommodate the rear accessories and other fittings defined in this specification (see EN 4165-002). The rectangular flange receptacle can furthermore be fitted with a conductive gasket ensuring electrical continuity between the connector housing and panel. The threads shall conform to IS0 263.

46、The coupling mechanism shall be designed so that the male and female contacts engage when it is rotated clockwise the right and disengage when it is rotated anticlockwise to the left. The centre coupling screw shall be a hexagonal socket head screw and compatible with the coupling torque values defi

47、ned in the product standard. The accessories shall be fixed by screw or clip on the rear of connectors. 5.2 Modules The module carrying the male and female contacts shall be in hard material and have a cross section and radii such that no cracks, flaking or breaks can occur in normal operation. The

48、module for contacts shall be removable; it shall be mechanically held in the housing by two retention tines periphical sealing can be provided between the housing and modules. The front face of the modules shall be such that sealing is ensured when the connectors are coupled. The interfacial seal of

49、 the module of the male contacts shall be permanently fastened on the hard module. 5.3 Connector mating The mating sequence shall be: - Face to face positioning; - Keyways polarization guide; - Central thread coupling; - Grounding screening system; - Electrical contact; - Sealed interface compression; - Metallmetal or composite shell to shell bottoming. The grommet shall permit sealing for all cable diameters indicated in EN 4165-002 and shall not be removable. Module insertion shall be