AECMA PREN 4165-002-2001 Aerospace Series Connectors Electrical Rectangular Modular Operating Temperature 175 Degrees C Continuous Part 002 Specification of Performance and Contact.pdf

1、AECMA STANDARD NORME AECMA AECMA NORM 2001-12-28 prEN 41 65-002 Edition P 1 December 2001 Mr Pezzetta AECMA-STAN Gulledelle 94 8-1200 BRUXELLES PUBLISHED BY THE EUROPEAN ASSOCIATION OF AEROSPACE INDUSTRIES - STANDARDIZATION (AECMA-STAN) Gulledelle 94 - 8-1200 BRUXELLES - Tel. (+32) 2 775 81 10 - Fax

2、. (+32) 2 775 81 11 ICs: Descriptors: ENGLISH VERSION Aerospace series Connectors, electrical, rectangular, modular Operating temperature 175 OC continuous Part 002: Specification of performance and contact arrangements Srie arospatiale Luft- und Raumfahrt Sonnecteurs lectriques rectangulaires, modu

3、laires Temprature dutilisation 175 “C continu Partie 002 : Spcification de performances et arrangement de contacts Elektrische Rundsteckverbinder Dauebetriebstemperaturen 175 “C konstant Teil 002: Leistungsdaten und Konta ktanordnung en This Xerospace Series“ Prestandard has been drawn up under the

4、responsibility of A ECMA-STAN (The European Association of Aerospace Industries - Standardization). It is published on green paper for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the pu

5、blication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of AECMA-STAN it will be submitted as a draft

6、European Standard to CEN (European Committee for Standardization) for formal vote. Nota - Extra copies can be supplied by B.N.A.E. - Technopolis 54 - 199, rue Jean-Jacques Rousseau - 92138 ISSY-LES-MOULINEAUX CEDEX Edition approved for publication Comments should be sent within six months after the

7、date of publication to I Electrical Domain Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 2 prEN 4165-002: 2001 Blank page Copyright Association

8、Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 3 prEN 41 65-002: 2001 1 Scope This standard defines a number of conditions common to rectangular electrical modular con

9、nectors for receptacles, plugs and rack and panel, with interchangeable modules and continuous operating temperature 175 “C. 2 Normative references This European Standard incorporates by dated or undated reference provisions from other publications. These normative references are cited at the approp

10、riate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European standard only when incorporated in it by amendment or revision, for undated references the latest edition of the publica

11、tion referred to apply. EN 2591-209 EN 3155-002 EN 3197 EN 41 65-001 EN 41 65-003 Aerospace series - Elements of electrical and optical connection - Test methods - Part 209: Current temperature derating Aerospace series - Electrical contacts used in elements of connection - Part 002: Liste and utili

12、zation of contacts 1) Aerospace series - Installation of aircraft electrical and optical interconnection systems 1) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 001: Technical specification - Product standard 1) Aerospace series - C

13、onnectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 003: Modules series 2 and series 3 - Product standard 1) EN 4 EN 4 65-004 Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 004: Stackable mount

14、ing receptacle 2 or 4 modules series 2 - Product standard 1) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 005: Stackable mounting receptacle 2 or 4 modules series 3 - Product standard 1) 65-005 EN 41 65-006 Aerospace series - Connec

15、tors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 006: Plug for 2 or 4 modules, series 2 - Product standard 2) EN 41 65-007 Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 007: Plug for 2 or 4 modu

16、les, series 3 - Product standard 2) EN 41 65-008 Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 008: Rack and panel plug for 2 or 4 modules, series 2 - Product standard 2) EN 41 65-009 Aerospace series - Connectors, electrical, rectan

17、gular, modular - Operating temperature 175 “C continuous - Part 009: Rack and panel plug for 2 or 4 modules, series 3 - Product standard ) EN 4 EN 4 65-01 O Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 010: Rack and panel rear mount

18、ed plug 2 and 4 modules, series 2 - Product standard 2) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part O1 1: Flange mounting receptacle 2 or 4 modules, series 2 - Product standard 2) 65-01 1 EN 41 65-012 Aerospace series - Connectors,

19、 electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 012: Flange mounting receptacle 2 or 4 modules, series 3 - Product standard 2) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 013: Cable clamp 2 or 4 m

20、odules, for connectors series 2 and series 3 - Product standard 2) EN 41 65-01 3 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 4 prEN 41 65-002:

21、 2001 A EN 4165-0 EN 41 65-0 Plug and receptacle with housing (shell) black anodised plated aluminium alloy, no conducting finish, 48 h resistance to salt mist, maximum temperature: 175 “C EN 4165-014 EN 4165-015 6 7 EN 4165-018 EN 41 65-01 9 EN 4529-002 Aerospace series - Connectors, electrical, re

22、ctangular, modular - Operating temperature 175 “C continuous - Part 014: Shielded accessory body 2 or 4 modules, for connectors series 2 and series 3 - Product standard 2) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 015: Round chim

23、ney for accessories (1 per module cavity) - Product standard 2) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 016: Double oval chimney for accessories (1 per 2 modules) - Product standard 2) Aerospace series - Connectors, electrical,

24、 rectangular, modular - Operating temperature 175 “C continuous - Part 017: Blank chimney for accessories (1 per module cavity) - Product standard 2) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 018: Protective cover for receptacle

25、2 or 4 modules, series 2 and series 3 - Product standard 2) Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 “C continuous - Part 019: Protective cover for plug, for 2 or 4 modules series 2 and series 3 - Product standard 2) Aerospace series - Elements of e

26、lectrical and optical connection - Sealing plugs - Part 002: Index of products standards 1) 3 Synoptic For intermountabilities between plugs and receptacles, modules series 2 and series 3, male and female, see informative Annex A. 4 Description and codification of shell classes See table 1 Table 1 r

27、- Plug and receptacle with housing (shell) olive drab cadmium plated, aluminium alloy, conductive finish, 500 h resistance to salt mist, rectangular grounding device, or not, maximum operating temperature: 175 “C continuous. F Plug and receptacle with housing (shell) black nickel plated aluminium al

28、loy, 96 h resistance to salt mist, rectangular grounding device, or not, maximum operating temerature: 175 “C continuous. J M Plug and receptacle with housing (shell) olive drab cadmium plated, composite material, 500 h resistance to salt mist, plug with rectangular grounding device, maximum operati

29、ng temperature: 175 “C continuous. Plug and receptacle with housing (shell) nickel plated composite material, 500 h resistance to salt mist, plug with rectangular grounding device, maximum operating temperature: 175 “C continuous. I continuous. I continued 1) Published as AECMA Prestandard at the da

30、te of publication of this standard. 2) In preparation at the date of publication of this standard. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page

31、 5 prEN 41 65-002: 2001 w F Table 1 (concluded) Cable clamp cover in olive drab cadmium plated, aluminium alloy, 500 h resistance to salt spray, maximum operating temperature: 175 “C continuous. Cable clamp in black nickel plated, aluminium alloy, 96 h resistance to salt spray, maximum operating tem

32、perature: 175 “C continuous. Description W F Protective cover Blank round, or double oval chimney, olive drab cadmium plated aluminium alloy, 500 h resistance to salt spray, rectangular grounding device, or not, maximum operating temperature: 175 “C continuous. Blank round, or double oval chimney, b

33、lack nickel plated, aluminium alloy, 96 h resistance to salt spray, rectangular grounding device, maximum operating temperature: 175 “C continuous. w F Protective cover for plug and receptacle olive drab cadmium plated, aluminium alloy, 500 h resistance to salt spray, rectangular grounding device, o

34、r not, maximum operating temperature: 175 “C continuous. Protective cover for plug and receptacle black nickel plated aluminiun alloy, 96 h resistance to salt spray, rectangular grounding device, or not, maximum operating temperature: 175 “C continuous. Accessories 5 Terminology See EN 41 65-001. 6

35、Operating conditions 6.1 Table 2 shows the combinations marked by an which achieve the characteristics specified for each module. For other combinations, the characteristics of the pair of connectors are those of the components with the lowest performance. Other combinations may be used subject to t

36、he approval of the design authority. Combinations of plugs and receptacles Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 6 prEN 4165-002: 2001 C

37、lasses series 3 Fl and A 2 Modules 4 Modules Protective cover class W F Plug class Receptacle class W F J M W F J M - - X - X X - X X X - X - X - Accessories class W Plugs and receptacles class W F J M A X X - - - Table 2 EN 4165-012 EN 4165-011 Flange mounting receptacle series 2 Flange mounting re

38、ceptacle series 3 Classes Classes J and M F, Wand A Classes F, W and A 2 Modules 4 Modules 4 Modules -7-k-k- 2 Modules 4 Modules =I= EN 4165-006 -IxIx -1xIx EN 4165-008 Rack and panel plug series 2 EN 4165-007 Plug series 3 I I 2 Modules O I 4 Modules -1xI- -Ix EN 41 65-009 XI-I- xl- EN 4165-010 Rac

39、k and panel rear mounted plug series 3 2 Modules I- 4 Modules 6.2 See table 3. Combinations of protective covers and connectors Table 3 6.3 Combinations of accessories and connectors Table 4 See table 4. F I - I x I - 1-x-1 - I J ll-ll-l-l Copyright Association Europeene des Constructeurs de Materie

40、l Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 7 prEN 4165-002: 2001 Chimneys and blank chimney class W F 6.4 See table 5. Combinations of chimneys and accessories Table 5 Accessories class W F X - X - Siz

41、e Contact Barrel 22 22 6.5 The sealing performance of these connectors is achieved with the cables of dimensions given in table 6 and using the accessories and wiring tools specified. Permissible cables and maximum permissible current Size of conductors Outer diameter of cables Current A standard ca

42、bles mm per contact Aecma code AWG a min. max. 004 22 5 002 24 0,71 1,37 3 O01 26 2 The heating caused by the passage of the current shall not cause the exceeding of the maximum temperature. Test EN 2591-209 shall be taken into account. 20 20 16 16 12 8 Table 6 006 20 73 20 004 22 0,85 2,ll 5 002 24

43、 3 o1 o 18 785 006 20 73 004 22 5 002 24 3 012 16 13 16 o1 o 18 1,31 2,62 10 006 20 73 18 0,85 2,ll 020 16 13 14 o1 2 18 1,63 2,62 10 030 12 23 020 14 13 o1 o 20 7,5 12 1,90 3,70 8b - - - - - NOTE The use of cables exceeding the maximum diameter indicated is prohibited. Cables smaller than the minim

44、um diameter may be used, subject to a concession, provided that the requirements of EN 3197 are observed. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,

45、-,-Page 8 prEN 41 65-002: 2001 Models W and F 7 Operating characteristics Models J and M 7.1 Electrical conditions - Heating: See EN 2591-209 - Rated current: according to standard for contacts - Insulation resistance at ambient temperature: 5 O00 MQ - Withstanding voltage at sea level: 1 300 V r.m.

46、s. - Withstanding voltage from 15 O00 m to 33 O00 m: 600 V r.m.s. 7.2 Climatic conditions - Minimum temperature: - 55 “C - Maximum temperature: 175 “C continuous. Furthermore, the connector operating temperature shall be limited to the maximum operating temperature indicated in the product standard

47、for contacts. - Corrosion resistance and fluid resistance: See EN 41 65-001. 7.3 Mechanical conditions Mechanical endurance: 500 mating and unmating cycles. 7.4 Housing electrical continuity See table 7. Table 7 I Class I Maximum resistance I W 5 I I F 2 I J M 6 a Measurement in, on the rear of the

48、receptacle and plug. 7.5 See table 8. Shielding effectiveness from 100 MHz to 10 GHz Table 8 Frequency MHz 1 O0 200 300 400 800 1 O00 10 O00 80 78 78 77 75 75 40 65 60 55 55 45 45 30 6 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMAN

49、ot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 9 prEN 4165-002: 2001 Type Classes 7.6 Surface transfer impedance 10 KHz to 100 MHz, zt S 10 mQ Product standard Series Description 8 Modeles types W- F- J - M -A W EN 4165-004 2 EN 4165-005 3 W-F-A J-M W-F-A F- A EN 4165-006 2 EN 41 65-007 3 EN 41 65-006 2 EN 4165-007 3 EN 41 65-008 2 EN 4165-009 EN 4165-010 3 W-F-A I EN4165-011