AECMA PREN 4400-6-2003 Aerospace Series Aluminium and Aluminum - and Magnesium - Alloys Technical Specification Part 6 Aluminum Alloy Forging Stock Edition P 1《航空和航天 铝合金和镁合金铸件 交货的技.pdf

1、AECMA STANDARD NORME AECMA AECMA NORM Edition approved for publication 31 August 2003 prEN 4400-6 Edition P 1 August 2003 Comments should be sent within six months after the date of publication to AECMA-STAN ICs: Descriptors: ENGLISH VERSION Will supersede EN 2070-1 : 1989 and EN 2070-7: 1989 and EN

2、 2082-1: 1989 and EN 2082-2: 1989 + EN 2070-1/AI: 1993 Aerospace series Aluminium and aluminium- and magnesium- alloys Technical specification Part 6: Aluminium alloy forging stock Srie arospatiale Aluminium et alliages daluminium et magnesium Spcification technique Partie 6: Produits destins la for

3、ge en alliage daluminium Luft- und Raumfahrt Aluminium und Aluminium- und Magnesiumlegierungen Technische Lieferbedingungen Te i I 6 : Schmied evorma te ria I aus Aluminiumlegierungen This “Aerospace Series“ frestandard has been drawn up under the responsibility of AECMA-STAN (The European Associati

4、on of Aerospace Industries - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this pre-standard, the technical content shall not be c

5、hanged to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of AECMA-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardiz

6、ation) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Metallic Material Domain I I Copyti

7、ght 2003 O by AECMA-STA1 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 2 prEN 4400-6:2003 Foreword This standard was reviewed by the Domain Tech

8、nical Coordinator of AECMA-STANS Metallic Material Domain. After inquiries and votes carried out in accordance with the rules of AECMA-STAN defined in AECMA- STANS General Process Manual, this standard has received approval for Publication. Contents Page O Introduction 3 1 Scope 3 2 Normative refere

9、nces . 3 3 Definitions . 4 4 Wording of order 4 5 Health and safety . 4 6 Technical requirements . 4 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Pa

10、ge 3 prEN 4400-6:2003 O I nt rod u cti o n This standard is part of the series of EN metallic material standards for aerospace applications. The general organization of this series is described in EN 4258. 1 Scope This standard defines the requirements for the ordering, manufacture, testing, inspect

11、ion and delivery of aluminium alloy wrought forging stock ( produced by extrusion or hot rolling) and cast forging stock. It shall be applied when referred to and in conjunction with the EN material standard, normally when the forging stock manufacturer is Nt the producer of the corresponding forgin

12、gs. 2 Normative references This European Standard incorporates by dated or undated reference provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or rev

13、isions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 515, EN 2000, EN 2002-1, EN 2032-1, EN 2032-2, EN 2078, EN 2715, EN 3042, EN 4050-4, EN 4258

14、, EN 4259, EN 4400-7, EN 12258, Aluminium and aluminium alloys - Wrought products - Temper designations Aerospace series - Qualify assurance - EN aerospace products - Approval of the qualify system of manufacturers Aerospace series - Test methods for metallic materials - Part I: Tensile testing at a

15、mbient temperature 1 ) Aerospace series - Metallic materials - Part I: Conventional designation Aerospace series - Metallic materials - Part 2: Coding of metallurgical condition in delivery condition Aerospace series - Metallic materials - Manufacturing schedule, inspection schedule, inspection and

16、test report - Definition, general principles, preparation and approval Aerospace series - Macrographic examination of aluminium and aluminium alloy wrought products, forging stock and forgings 1) Aerospace series - Qualify assurance - EN aerospace products - Qualification procedure Aerospace series

17、- Test method for metallic materials - Ultrasonic inspection of bars, plates, forging stock and forgings - Part 4: Acceptance criteria 1) Aerospace series - Metallic materials - General organization of standardization - Links between types of EN standards and their use Aerospace series - Metallic ma

18、terials - Definition of general terms 1) Aerospace series - Aluminium and aluminium and magnesium alloys - Technical specification - Part 7: Aluminium alloy forgings 2) Aluminium and aluminium alloys - Terms and definitions - Part I: General terms 1) Published as AECMA Prestandard at the date of pub

19、lication of this standard 2) Prestandard in preparation at the date of this standard Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 4 prEN 4400-6

20、:2003 3 General definitions, see EN 4259. For definitions of temper designation, see EN 515. For definitions specific to aluminium alloys, see EN 12258-1. 4 Wording of order The order shall clearly indicate: - quantities to be supplied; - dates of delivery; - material standard number; - delivery con

21、dition; - dimensions and tolerances or reference to an appropriate dimensional standard; - forwarding address; - nature and type of packing, if required; - definition and frequency of any special tests and their retest procedures, if required. 5 Health and safety The product in the delivery conditio

22、n shall fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet shall be available. 6 Technical requirements 6.1 General The product shall be manufactured in accordance with the requirements of the relevant material standard and

23、the applicable requirements of this technical specification. A manufacturing schedule shall be established and applied in accordance with EN 2078. The product shall satisfy the requirements of the material standard and/or order and shall be free from irregularities prejudicial to the subsequent manu

24、facture or use of this product. Notwithstanding previous acceptance complying with the material standard and this technical specification, any product that is found, at a later stage, to contain such defects shall be rejected. Unless otherwise specified, the requirements in Tables 1 and 2 shall appl

25、y in conjunction with those of the relevant material standard. Table 1 relates to lines 1 to 29 (inclusive) of the material standard and Table 2 relates to lines 30 onwards in which the sub-line format is also used. Lines 2 to 98 may also be opened in line 100 if the material standard details specif

26、ic qualification requirements. If a specific line number is not shown in Tables 1 and 2, the requirement is stated in the material standard and/or order. The requirements of the order and/or material standard shall over-ride the requirements of this technical specification. Copyright Association Eur

27、opeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 5 prEN 4400-6:2003 6.2 Qualification requirements See line 100 in Table 2 of this technical specification. 6.3 Release requ

28、irements 6.3.1 Release tests Release testing shall be the responsibility of the manufacturer. The purchaser reserves the right to perform any of the inspections and/or tests required by the material standard and/or order. The test samples shall be representative of the product. When required, the ma

29、nufacturer shall inform the purchaser of the planned dates for extraction of samples and release testing in order that these operations may be witnessed. Tables 1 and 2 detail the requirements for each line of the material standard. Unless otherwise specifically requested by the purchaser, a particu

30、lar inspection and/or test for release shall be carried out if corresponding acceptance criteria and/or values are stated in the applicable material standard, but see also section 6.3.5 “Capability clause“. 6.3.2 Retests If any requirement is not met and if the test procedure or test piece preparati

31、on is faulty, testing shall be re- applied at the original frequency after rectification of the original cause of failure on a test sample located near the original. When failure cannot be attributed to faulty testing or test piece preparation, further test samples shall be selected at twice the ori

32、ginal frequency from the product, one of which shall be that on which the original results were obtained unless already withdrawn by the manufacturer after suitable identification of the cause of fa i I u re. If all retest results are satisfactory, the batch shall be accepted. If one or more tests a

33、re unsatisfactory, the batch shall be rejected. 6.3.3 Rejection Any failure to meet the requirements of the material standard shall be cause for rejection. 6.3.4 Special tests Special tests may be required by the purchaser. In such cases, the nature of the test, method, frequency and technical requi

34、rements shall be specified on the order or inspection schedule or forging drawing and shall be mutually agreed by the manufacturer and the purchaser. 6.3.5 Capability clause Where sufficient statistical evidence exists that the required acceptance criteria can be routinely achieved (usually tensile

35、testing of forging stock) and with the agreement of the purchaser, the “capability clause“ may be invoked when and where stated in the material standard and/or this technical specification. In such cases, the test need not be carried out for release purposes unless specifically requested by the purc

36、haser. However, this in no way reduces the obligations of the manufacturer to fulfil the requirements. If subsequent testing indicates that the product does not comply with the requirements, the batch shall be rejected. If the “capability clause“ is invoked but sufficient statistical evidence does n

37、ot exist, the test shall be carried out for release purposes at a frequency agreed between the manufacturer and purchaser. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without l

38、icense from IHS-,-,-Page 6 prEN 4400-6:2003 6.3.6 Statistical process control Reduction in the extent of release testing, other than that defined in 6.3.5 above may be negotiated with the purchaser on the basis of appropriate statistical process control and/or statistical data. 6.3.7 Inspection and

39、test report The manufacturer shall furnish, with each delivery, a report conforming to the requirements of EN 2078 stating the following: - manufacturers name and address and, if appropriate, identification of the plant; - order number; - material standard number; - delivery condition and metallurgi

40、cal code of the product; - quantity and dimensions; - manufacturing and inspection schedule reference, if appropriate; - cast and batch number; - batch and/or test sample heat treatment, if required by the purchaser; - results of all tests and chemical analysis and re-tests, if any. 6.4 Traceability

41、 Each product shall be traceable to the cast, production batch and/or heat treatment batch at all stages of manufacture, testing and delivery. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking

42、 permitted without license from IHS-,-,-Page 7 prEN 4400-6:2003 c. v) o o 3 W g Q) O c O v) 5 u- .- o L Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,

43、-Page 11 prEN 4400-6:2003 m C = u) a O i o C a S v L * ic e! I C (iJ Q Y & Q Q) - E a v i 3 o 3 c e! E c. E Y o O v) a c c. .- e, P 5 Q) u- O c O = e! .- 5: W Q) 5 E c. (iJ E O t-9 A Q Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMAN

44、ot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 12 prEN 4400-6:2003 ic O I W Q) W 3 X Q) o v) L Y“ 3 L -0 W c (IJ a o O v) W Q) W X Q) 2 E g h = o W c Q) Y (iJ e! .- o Q) Q v) Q) Q) v) c Q) .- - .- a I I I 4 Copyright Association Europeene des Constructeurs de

45、Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 13 prEN 4400-6:2003 m C = u) a O i o C a S v L * ic e! I I Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS un

46、der license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 14 prEN 4400-6:2003 m C = u) a O i o C a S v L * ic e! I - - O Q E e? C O m Q .- e! a - ! c - - O Q E e? C O m Q .- e! a - ! c U C U E m e! U U m a, I o) c Q) o) m .- - m o E .- d Copyright

47、Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 15 prEN 4400-6:2003 a (II * .- B Q (II a c e! 3 6 3 E 8 3 8 u) a C .- - ic * u) C E e! e! .- S v (II o C c o

48、 I N a - .- i-“ pl i-“ u) o a EI (II * L - E k W 3 I I o o 3 c Q 3 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 16 prEN 4400-6:2003 Fi Q1 5 g 8

49、 2 B a (II * .- Q (II a c e! 3 6 3 E 8 3 8 u) a C .- - ic * u) C E e! e! .- S v (II o C c o I N a - .- i-“ pl i-“ Y W O 5 i! i-“ c. v) N u- O - I Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted wit