AECMA PREN 4531-101-2005 Aerospace series Connectors optical circular single and multipin coupled by threaded ring Flush contacts Part 101 Optical contact for EN C210cable-55 degre.pdf

1、AECMA STANDARD NORME AECMA AECMA NORM Edition approved for publication 28 February 2005 prEN 4531 -1 O1 Edition P 1 February 2005 Comments should be sent within six months after the date of publication to AECMA-STAN ICs: Descriptors: Aerospace industry, aircraft, aircraft equipment, optical connecto

2、r, elements of optical connection, optical contact, characteristics, test, quality assurance ENGLISH VERSION Aerospace series Connectors, optical, circular, single and multipin, coupled by threaded ring Flush contacts Part 101: Optical contact for EN C210A cable - 55 OC to 125 OC Product standard Sr

3、ie arospatiale Luft- und Raumfahrt mit Schraubkupplung Teil 101: Optische Kontakt fr EN C210iA Connecteurs optiques circulaires Optische Rundsteckverbinder accouplement par bague filete Contacts affleurants Bndige Kontakte Part 101 : Contact optique pour cable EN C210iA - 55 “C 125 “C - 55 “C bis 12

4、5 “C Norme produit Produ ktnorm This Xerospace Series“ Prestandard has been drawn up under the responsibility of AECMA-STAN (The European Association of Aerospace Industries - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the

5、experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and revi

6、ew by users and formal agreement of AECMA-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by givi

7、ng the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Electrical Domain I I Copyright 2005 O by AECMA-STA/ Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo repro

8、duction or networking permitted without license from IHS-,-,-Page 2 prEN 4531-101:2005 Foreword This standard was reviewed by the Domain Technical Coordinator of AECMA-STANS Electrical Domain. After inquiries and votes carried out in accordance with the rules of AECMA-STAN defined in AECMA- STANS Ge

9、neral Process Manual, this standard has received approval for Publication. Contents Page 1 2 3 4 5 6 7 8 9 10 Scope Normative references Termini dimensions General dimensions of the optical termini Technical specification Tests according to EN 2591 Cleaning instructions Tooling Termination instructi

10、ons Designation 3 3 3 4 5 5 7 7 7 7 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 3 prEN 4531-101:2005 1 Scope This standard defines the perform

11、ance and dimensions of optical PC profiled contact for EN C210A cable specification (62,5pm/125 pm fibre and 1,8 mm diameter cable). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies.

12、 For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591 *, Aerospace series - Elements of electrical and optical connection - Test methods - General EN 4531 -001, Aerospace series - Connectors, optical, circular, single and multipin, coupled

13、 by threaded ring - Flush contacts - Part 001: Technical specification EN 4531 -002, Aerospace series - Connectors, optical, circular, single and multipin, coupled by threaded ring - Flush contacts - Part 002: Specification of performance and contact arrangements EN 4533, MIL-I-81969/8, Installing a

14、nd removal tools, connector electrical contact, types i and ii, class 2, composition a Aerospace series - Fibre optic systems - Handbook 2, 3 See Figure 1. Term i n i d i men si on s Dimensions and tolerances are in millimetres. * 1) 2) And all parts quoted in this standard Published as AECMA Presta

15、ndard at the date of publication of this standard In preparation at the date of publication of this standard Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IH

16、S-,-,-Page 4 prEN 4531-101:2005 EN 4531- 101 Figure 1 Dimensions of tl, t2, c and d of Figure 1 are detailed Table I. C d tl t2 IJm IJm IJm IJm EN C210A 62,54125 4 127 13 4 Cable F.O. type Table 1 4 See Figure 2. Dimensions and tolerances are in millimetres. General dimensions of the optical termini

17、 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 5 prEN 4531-101:2005 Key 1 O-ring 2 3 Beginning of bending Length: 15 min.; Compression: 5 min. F

18、igure 2 Spring force when connector is mated: Typical: 9 N (minimum 5 N, maximum 13 N) Spring outer diameter shall be 3,95 mm maximum. Maximum outer diameter of the O-ring when inserted in the connector insert: 5,05 mm 5 Technical specification This component is qualified as part of a complete conne

19、ctor assembly when tested to the qualification requirements of EN 4531-001 and the applicable product standards. 6 Tests according to EN 2591 The tests of EN 2591, applicable in the context of this standard as well as the details necessary for implementing them and for inspecting connector character

20、istics, are given in Table 2. Environmental tests are specified in EN 4531-001 These tests shall be carried out without backshell. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted w

21、ithout license from IHS-,-,-Page 6 prEN 4531-101:2005 Table 2 EN 2591- Title Details 6301 Optical elements - Endurance at tem peratu re 1 O00 hours at 125 “C 302 Climatic sequence Not applicable 304 Damp heat steady state Temperature of 40 “C and 93 % of humidity 6305 Optical elements - Rapid change

22、 of tem peratu re 10 cycles, TB= - 65 OC, TA= 125 “C 309 31 O Dry heat Cold Not applicable Not applicable 31 1 Low air pressure Not applicable Driving rain (artificial) Optical elements - Ozone resistance 31 3 631 6 Not applicable Not applicable 320 Simulated solar radiation at ground level Not appl

23、icable 640 1 Optical elements - Acceleration steady state Not applicable 6405 Optical elements - Axial load 100 N maintained for 1 minute, 3 cycles. Optical elements - Mechanical endurance Durability of contact retention system and seals (maintenance ageing) 6406 407 500 matinghnmating cycles Applic

24、able 60 1 Optical elements - Insertion loss 0,7 dB max during and after tests 602 Method A, IL maximum = 0,7 dB Optical elements - Variation of attenuation and optical discontinuity Optical elements - Cleaning capability of optical face 604 Applicable Optical elements - Return loss Optical elements

25、- Immunity to ambient light coupling 605 607 RL maximum = - 21 dB Not applicable 608 a Optical elements - Nuclear radiation Not applicable 609 Optical elements - Effectiveness of cable attachment - Cable cyclic flexing 100 cycles at a load of 40 N 61 O Optical elements - Effectiveness of cable attac

26、hment - Cable pulling Method B, 11 1 N tensile load, 1 minute, 3 pulls 61 1 100 cycles at a load of 40 N Optical elements - Effectiveness of cable attachment - Cable torsion Optical elements - Effectiveness of cable attachment - Cable axial compression 61 2 Compression force of 10 N for 2 minutes 61

27、 3 Optical elements - Impact test Severity: light 61 5 Not applicable Optical elements - Connection integrity at tem peratu re Optical elements - Temperature cycling 61 7 TA= 125 OC, TB= - 65 OC, 10 cycles a In preparation at the date of publication of this standard Copyright Association Europeene d

28、es Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Page 7 prEN 4531-101:2005 Description block OPTICAL CONTACT 7 Cleaning instructions Identification block E N 453 1 XXX This fibre optic

29、connector provides an easy access to the optical faces for cleaning. Cleaning operation could be proceeded as follows: 1) unmate the pair of connectors 2) use lint free tissue and ethylic alcohol (or equivalent) to clean the front face of the optical contact without removing the contacts from their

30、cavities. 3) use dry clean air can for drying. 4) mate the pair of connectors. The cleaning procedure is the same for male and female inserts in either plug or receptacle. _- Number of the basic standard Fibre designation (see EN 4531-002) 8 Tooling No tools required for insertion / extraction of th

31、e optical contact. The optical contact is inserted / extracted by hand from the rear of the connector. The standard tool as per MIL-I-81969/8-10 standard (P/N for size 12) may be used. 9 Term i nation i nst ru ct i ons General termination operation: Pass the bayonet-boot and the spring on the cable.

32、 Strip off the cable up to the 125 pm fibre. inject epoxy glue with adapted syringe inside the optical ferrule from the rear side. Insert the ferrule onto the fibre and the cable. Crimp the rear of the ferrule onto the cable and its Kevlar. Cure the epoxy glue with an appropriate oven. Cleave the fi

33、bre and polish the front face of the optical contact. Inspection and control See handbook EN 4533 for details 10 Designation EXAMPLE Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMANot for ResaleNo reproduction or networking permitted without license from IHS-,-,-