AECMA PREN 4626-001-2006 Aerospace series Connectors optical rectangular multicontact rack and panel Quadrax cavity 2 5 mm diameter ferrule Operating temperatures - 65 Degrees C toP.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 4626-001 Edition P 1 March 2006 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: Descriptors: Aerospace industry, aircraf

2、t, aircraft equipment, optical connector, elements of opticalconnection, optical contact, characteristics, test, quality assurance ENGLISH VERSION Aerospace series Connectors, optical, rectangular, multicontact, rack and panel, Quadrax cavity, 2,5 mm diameter ferrule Operating temperatures 65 C to 1

3、25 C (cable dependent) Flush contacts Part 001: Technical specification Srie arospatiale Connecteurs, optique, rectangulaire, contacts multiples, rackables, cavit Quadrax, frule diamtre 2,5 mm Temprature dutilisation 65 C 125 C (selon cble) Contacts affleurants Partie 001 : Spcification technique Lu

4、ft- und Raumfahrt Optische Rechtecksteckverbinder, Quadrax-Kontaktkammer, Durchmesser 2,5 mm Ferrule Betriebstemperaturen 65 C bis 125 C (vom Kabel abhngig) Bndige Kontakte Teil 001: Technische Lieferbedingungen This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-ST

5、AN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, t

6、he technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (

7、European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Ed

8、ition approved for publication 31 March 2006 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2006 by ASD-STAN Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for Res

9、aleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:20062 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms and definitions .3 4 Description .4 5 Design .4 6 Drawings.5 7 Tests8 8 Quality assurance. 11 9 Designation and marking. 14 F

10、oreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. Copyright Associatio

11、n Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:2006 3 Introduction This family of fibre optic contact sub-assemblies are suitable for use in ARINC 600 conn

12、ectors with size 8 Quadrax cavities in aerospace onboard applications. It provides easy access for optical contact end face cleaning. 1 Scope This standard specifies the general characteristics, the conditions for qualification, acceptance and quality assurance, as well as the test programs and grou

13、ps for fibre sub-assembly contact in rack and panel connectors, intended for use in a temperature range from 65 C to 125 C continuous (cable dependent). This standard specifies a pair of adaptors to fit with standard Quadrax cavities and EN 4531-101 optical contact. 2 Normative references The follow

14、ing referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and o

15、ptical connection Test methods Part 100 : General. EN 3197, Aerospace series Installation of aircraft electrical and optical interconnection systems. 1)EN 4531-101, Aerospace series Connectors, optical, circular, single and multipin, coupled by threaded ring Flush contacts Part 101: Optical contact

16、for EN C210A cable 55 C to 125 C Product standard. 1)EN 4626-002, Aerospace series Connectors, optical, rectangular, multicontact, rack and panel, Quadrax cavity, 2,5 mm diameter ferrule Operating temperatures 65 C to 125 C (cable dependent) Flush contacts Part 002: Specification of performance and

17、contact arrangements. 1)EN 9133, Aerospace series Quality management systems Qualification Procedure for aerospace standard parts. ARINC 600, Air transport avionics Equipment interfaces. 2)3 Terms and definitions For the purposes of this standard, the terms, definitions and abbreviations given in EN

18、 2591-100 apply. *And all its parts quoted in this standard. 1) Published as ASD Prestandard at the date of publication of this standard. 2) Published by: Aeronautical Radio, Inc. 2551 Riva road, Annapolis, Maryland 21401. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Pro

19、vided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:20064 4 Description 4.1 Optical sub-assembly and adaptor The optical sub-assembly comprises of an EN 4531-101 fibre optic contact, male and female adaptors allowing

20、positioning of the fibre optic contact in either a plug or receptacle Quadrax size 8 cavity, or a single part which integrates the EN 4531-101 contact and adaptor. The female adaptor is characterised by the integral alignment sleeve providing precise alignment of the optical ferrules. The optical co

21、ntact sub-assemblies are polarized by means of keyways in the adaptors and keys on the contact body. 4.2 Materials and surface treatment 4.2.1 Requirements When dissimilar metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to

22、exceed 0,25 V (see EN 3197). 4.2.2 Housing and inserts The connector housing and insert arrangement information are detailed in ARINC 600 standards. 4.2.3 Optical contacts Details of the optical contacts and alignment sleeves are detailed in EN 4531-101. 4.2.4 Adaptor The adaptor shall be of suitabl

23、e material as specified in the product standard. 5 Design 5.1 Housing Connector housing is defined in the ARINC 600 standard. Quadrax cavity arrangements will be defined in Technical Report in preparation. 5.2 Optical contact See EN 4531-101. 5.3 Adaptor The adaptor is designed to provide mechanical

24、 retention, and accurate alignment of the EN 4531-101 fibre optic contact within an ARINC 600 housing containing Quadrax size 8 cavities. The adaptor is keyed and mechanically retained in the ARINC 600 Quadrax size 8 insert cavity. The design permits installation of individual adaptors and contacts

25、without removal of the connertor insert. Fitting ant removal of the adaptor will be from the rear of the connector insert using the tool specified in the relevant adaptor product standard. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AE

26、CMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:20065 5.4 Connector and optical contact coupling sequence During normal coupling the mechanical properties of the connectors provide the following coupling sequence: Shells Polarizing keys Optical co

27、ntacts Adaptor. Refer to the ARINC 600 specification for mechanical interconnecting requirements. 6 Drawings 6.1 Definition drawings The general intermateability dimensions of receptacles and plugs are given below. Optical contact dimensions are defined in the product standard. 6.2 Coupling conditio

28、n The stated dimensions are included to ensure that no mechanical interference occurs between the ferrule of the female adaptor and male adaptor body during the coupling cycle. See Figure 1. Figure 1 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under lice

29、nse with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:20066 6.3 Contact mating dimensions with male Quadrax insert (unmated position) See Figure 2. 5.07 0.247.20 0.34Figure 2 Copyright Association Europeene des Constructeurs de Materiel Aeros

30、patial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:20067 6.4 Optical contact mating dimensions with female Quadrax insert (unmated position) See Figure 3. 1.00 0.401.45 0.38Figure 3 Copyright Association Eu

31、ropeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:20068 6.5 Displacement of the optical contact in the connector (mated position) See Figure 4. 5.43 1.21Figure 4

32、7 Tests 7.1 Tests according to EN 2591-100 standard The tests of EN 2591-100, applicable in the context of this standard as well as the details necessary for implementing them and for inspecting connector characteristics, are given in Table 1. Copyright Association Europeene des Constructeurs de Mat

33、eriel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:2006 9 Table 1 EN 2591- Designation of the test Details 6101 Visual examination No loosening of parts, cracks, excessive wear, or detached parts

34、. Optical face undamaged and free from contamination when examined at 100 magnification minimum. 101 Visual examination Not applicable 102 Examination of dimensions and mass According to clause 6 and product standard. NOTE In the case of a qualified inspection system, the parts unrelated to a produc

35、tion batch, may be used. 6301 Endurance at temperature For performance and test method requirements refer to the applicable product standard for the component and cable under test. 302 Climatic sequence Not applicable (already cover by EN 4531-101) 6303 Cold/low pressure and damp heat Not applicable

36、 (already cover by EN 4531-101) 304 Damp heat steady state Not applicable 6305 Rapid change of temperature For performance and test method requirements refer to the applicable product standard for the component and cable under test. 6306 Mould growth Not applicable 6307 Salt mist 48 hours 308 Sand a

37、nd dust Not applicable 309 Dry heat Not applicable 310 Cold Not applicable 311 Low air pressure Not applicable 312 Air leakage Not applicable 313 Driving rain (artificial) Not applicable 6314 Immersion at low air pressure Not applicable 6315 Fluid resistance Not applicable (already cover by EN 4531-

38、101) 6316 Ozone resistance Not applicable 6317 Flammability Not applicable 6318 Fire resistance Not applicable 319 Gastightness of solderless wrapped connections Not applicable 320 Simulated solar radiation at ground level Not applicable 6321 Damp heat, cyclic test For performance and test method re

39、quirements refer to the applicable product standard for the component and cable under test (in place of test EN 2591-304) 6323 Thermal shock (Hermetically sealed devices) Not applicable continued Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license

40、with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4626-001:200610 Table 1 (continued) EN 2591- Designation of the test Details 6324 Interfacial sealing Not applicable 325 Ice resistance Not applicable 6401 Acceleration steady state Not applicable 6402

41、 Shock Method A, severity 50, 11 ms. 6403 Vibrations Method B, Figure 3, Table 2, level E. Two axes (X and Y), 8 hours/axe (checked with ARINC 600). 6404 Transverse load Not applicable 6405 Axial load Not applicable 6406 Mechanical endurance 500 cycles for connector Subclause 7.2 Additional test: op

42、tical maintenance ageing: 10 cycles. 407 Durability of contact retention system and seals Not applicable 408 Mating and unmating forces Any configuration of layout must not exceed the maximum value defined in ARINC 600 specification for mating force. 409 Contact retention in insert Not applicable 41

43、0 Insert retention in housing (axial) Not applicable 411 Insert retention in housing (torsional) Not applicable 412 Contact insertion and extraction forces Not applicable 6414 Unmating of lanyard release optical connection elements Not applicable 6415 Test probe damage Not applicable 427 Robustness

44、of protective cover attachment Not applicable 601 Insertion loss For performance and test method requirements refer to the applicable product standard for the component and cable under test. 602 Variation of attenuation and optical discontinuity For performance and test method requirements refer to

45、the applicable product standard for the component and cable under test. 603 Change of power distribution Not applicable 604 Cleaning capability of optical face For performance and test method requirements refer to the applicable product standard for the component and cable under test. 605 Return los

46、s For performance and test method requirements refer to the applicable product standard for the component and cable under test. continued Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking per

47、mitted without license from IHS-,-,-prEN 4626-001:2006 11 Table 1 (concluded) EN 2591- Designation of the test Details 607 Immunity to ambient light coupling Not applicable 609 Effectiveness of cable attachment - Cable cyclic flexing Not applicable 610 Effectiveness of cable attachment - Cable pulli

48、ng Not applicable 611 Effectiveness of cable attachment - Cable torsion Not applicable 612 Effectiveness of cable attachment - Cable axial compression Not applicable 613 Impact test Not applicable 614 Connector radial compression Not applicable 615 Connection integrity at temperature Not applicable (cover by test EN 2591-6301) 617 Temperature cycling Not applicable (cover by test EN 2591-6305) 7.2 Additional test Maintenance ageing: One cycle is defined as the insertion and extraction of the contact in the adap