AECMA PREN 4639-101-2006 Aerospace series Connectors optical rectangular modular multicontact 1 25 diameter ferrule with removable alignment sleeve holder Part 101 Optical contact.pdf

1、ASD STANDARD NORME ASD ASD NORM prEN 4639-101 Edition P 1 September 2006 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.060 Descriptors: ENGLISH VERSION

2、Aerospace seriesConnectors, optical, rectangular, modular, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 101 : Optical contact for cable EN 4641-100 Operating temperatures between 65 C and 125 C Product standard Srie arospatiale Connecteurs optiques rectangulaires,

3、 modulaires multivoies, frule 1,25, quips dun porte sleeve dmontable Part 101 : Contact optique pour cble EN 4641-100 Tempratures de fonctionnement comprises entre 65 C et 125 C Norme de produit Luft- und Raumfahrt Optischer Rechtecksteckverbinder, modular, multipin, Ferrulendurchmesser 1,25 mm, dem

4、ontierbarer Zentrierhlsenhalter Teil 101 : Optische Kontakt fr EN 4641-100 Kabel Betriebstemperaturen zwischen 65 C und 125 C Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardi

5、zation). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeabi

6、lity is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation

7、 to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 30 September 2006 Comments should be sent w

8、ithin six months after the date of publication to ASD-STAN Electrical Domain Copyright 2006 by ASD-STAN Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-

9、,-prEN 4639-101:20062 Contents Page Foreword . 2 1 Scope 3 2 Normative references 3 3 Fibre optic contact designation and dimensions 3 3.1 Contact designation 3 3.2 Contact dimensions 3 3.3 Cable designation . 4 4 Technical specification. 5 5 Tests according to EN 2591 series 5 6 Assembly process in

10、structions. 6 6.1 Cleaning instructions 6 6.2 Tooling 6 6.3 Termination instructions 6 7 Designation 6 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD

11、-STANs General Process Manual, this standard has received approval for Publication. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4639-101:2006

12、3 1 Scope This standard defines the performance and dimensions of optical physical contact for EN 4641-100 cable specification. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For

13、undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-*, Aerospace series Elements of electrical and optical connection Test methods. EN 4639-001, Aerospace series Connectors, optical, rectangular, modular, multicontact, 1,25 diameter ferrule,

14、with removable alignment sleeve holder Part 001: Technical specification. 1) EN 4639-002, Aerospace series Connectors, optical, rectangular, modular, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 002: List of product standards.1) EN 4641-100, Aerospace series Cable

15、 optical 125 m diameter cladding Part 100: Outer diameter 1,8 mm, tight structure Product standard. 2) MIL-I-81969/14, Installing and removal tools, connector electrical contact, type III, class 2, composition B. 3) TR XXXX, Aerospace series Fibres and cables, optical aircraft use Technical Report T

16、ermination procedure for EN 4639 10X contact. 2) 3 Fibre optic contact designation and dimensions 3.1 Contact designation See Table 1. Table 1 Contact designation Contact type Cable structure type Fibre optic contact for tight structure cable MT EN 4641-100 3.2 Contact dimensions Dimensions and tole

17、rances are in millimetres, see Figure 1. * All parts quoted in this standard. 1) Published as ASD Prestandard at the date of publication of this standard. 2) In preparation at the date of publication of this standard.3) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 U

18、SA. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4639-101:20064 Spring force when connector is mated: Typical: 5,65 N (minimum 4,6 N, maximum

19、6,7 N) View A Multimode ferrule for 125 m fibre Key 1 Optical reference plane 2 2,95 max. after crimping 3 13,15 max. Back position 4 12,3 max. After crimping Free position Figure 1 3.3 Cable designation Specified in EN 4641-100. 1 2 A 3 4 Copyright Association Europeene des Constructeurs de Materie

20、l Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4639-101:20065 4 Technical specification This component is qualified as part of a complete connector assembly when tested according to the qualification requ

21、irements of EN 4639-001 and the applicable product standards. 5 Tests according to EN 2591 series The tests of EN 2591, applicable in the context of this standard as well as the details necessary for implementing them and for inspecting connector characteristics, are given in Table 2. Environmental

22、tests are specified in EN 4639-001. Table 2 EN 2591- Test Details 6301 Endurance at temperature 1 000 hours at 125 C 301 Endurance at temperature Not applicable 304 Damp heat steady state Temperature of 40 C and 93 % of humidity 6305 Rapid change of temperature 10 cycles, TA = 125 C, TB = 65 C 6307

23、Salt mist Mated connectors Severity according to environmental class of the connector 309 Dry heat Not applicable 310 Cold Not applicable 311 Low air pressure Not applicable 313 Driving rain (artificial) Not applicable 6316 Ozone resistance Not applicable 320 Simulated solar radiation at ground leve

24、l Not applicable 6401 Acceleration steady state Not applicable 6405 Axial load 100 N maintained for 1 minute, 3 cycles 6406 Mechanical endurance 500 mating/unmating cycles 407 Durability of contact retention system and seals (maintenance aging) Applicable 601 Insertion loss 0,7 dB max. during and af

25、ter tests 602 Variation of attenuation and optical Method A, IL maximum = 0,7 dB 604 Cleaning capability of optical face Applicable 605 Return loss RL 21 dB 607 Immunity to ambient light coupling Not applicable 608 Nuclear radiation Not applicable 609 Effectiveness of cable attachment Cable cyclic f

26、lexing 100 cycles at load of 40 N 610 Effectiveness of cable attachment Cable pulling Method B, 68 N tensile load, 1 minute, 3 pulls 611 Effectiveness of cable attachment Cable torsion 100 cycles at load of 40 N 612 Effectiveness of cable attachment Cable axial compression Compression force of 10 N

27、for 2 minutes 613 Impact test Severity: light 615 Connection integrity at temperature Not applicable 617 Temperature cycling 10 cycles, TA = 125 C, TB = 65 C Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproducti

28、on or networking permitted without license from IHS-,-,-prEN 4639-101:20066 6 Assembly process instructions 6.1 Cleaning instructions This fibre optic connector provides an easy access to the optical faces and sleeves for cleaning. Cleaning operation could be proceeded as follows: 1. Unmate the pair

29、 of connectors. 2. Remove the sleeve holder (For the female insert). 3. Use cleaning stick and pipe with ethylic alcohol (or equivalent) to clean the front face of the optical contact and the inside of the sleeve without removing the contacts from their cavities. 4. Use dry clean air can for drying.

30、 5. Inspect optical face 6. Install the sleeve holder (For the female insert). 7. Mate the pair of connectors. See TR XXXX for details. 6.2 Tooling For insertion and extraction of the optical contact use the standard tool as per MIL-I-81969/14-3 standard (P/N for size 16). 6.3 Termination instructio

31、ns General termination operation: 1. Pass the crimping ferrule on the cable 2. Strip off the cable up to the 125 m fibre 3. Inject epoxy glue with adapted syringe inside the optical ferrule from the front side. 4. Insert the optical contact onto the fibre and the cable. 5. Slide and crimp the rear f

32、errule onto the body contact, the cable and its strength members. 6. Cure the epoxy glue with an appropriate cure oven. 7. Cleave the fibre and polish the front face of the optical contact. 8. Inspection and control. See TR XXXX for details. 7 Designation EXAMPLE Description block FIBER OPTIC CONTAC

33、T Identity bloc EN4639-101B Number of the basic standard Contact type Cable designation (see EN 4639-002) Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-