AIR FORCE MIL-PRF-83817 B-2012 TRUCK LIFT FORK 4 000 POUND CAPACITY VARIABLE REACH ROUGH TERRAIN.pdf

1、 Comments, suggestions, or questions on this document should be addressed to: WR-ALC/GRVEB, Robins AFB GA 31098-1813. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil . AMSC N/A FSC 3930 DI

2、STRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. INCH-POUND MIL-PRF-83817B 15 June 2012 SUPERSEDING MIL-PRF-83817A 15 June 1997 PERFORMANCE SPECIFICATION TRUCK, LIFT, FORK, 4,000 POUND CAPACITY, VARIABLE REACH, ROUGH TERRAIN This specification is approved for use by al

3、l Departments and Agencies of the Department of Defense. 1. SCOPE. 1.1 Scope. This document covers a variable reach, rough terrain forklift truck with a 4,000 pound lift capacity at a reach of 23.5 feet which is air-transportable in C-130, C-17, and C-5 aircraft. The truck will be used primarily to

4、load and unload palletized cargo to and from 8 feet wide by 20 feet long ISO shipping containers. The forklift will operate on hard paved surfaces, soft soil, mud, snow, and sand, on level and hilly terrain. 2. APPLICABLE DOCUMENTS. 2.1 General. The documents listed in this section are specified in

5、sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they

6、must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the e

7、xtent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83817B 2 NATO STANDARDIZATION AGREEMENT (STANAG) STANAG 2828 Mi

8、litary Pallets, Packages, and Containers FEDERAL STANDARD FED-STD-595/14052 Green, Gloss FED-STD-595/26173 Gray, Semi-gloss FED-STD-595/30313 Brown, Flat or Lusterless COMMERCIAL ITEM DESCRIPTIONS A-A-52557 Fuel Oil, Diesel; For Posts, Camps, and Stations. A-A-59295 Corrosion Preventative Compounds,

9、 Cold Application DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-25959 Tiedown, Tensioners, Cargo, Aircraft MIL-DTL-6458 Chain Assemblies, Single Leg, Aircraft Cargo Tiedown MIL-DTL-83133 Turbine Fuel, Aviation, Kerosene Type, JP-8 (NATO F-34), NATO F-35, and JP-8+100 (NATO F-37) MIL-PRF-83282 Hydraul

10、ic Fluid, Fire Resistant, Synthetic Hydrocarbon Base, Metric, NATO Code Number H-537 DEPARTMENT OF DEFENSE STANDARDS MIL-STD-130 Identification Marking of US Military Property MIL-STD-209 Lifting and Tiedown Provisions MIL-STD-461 Requirements for the Control of Electromagnetic Interference Characte

11、ristics of Subsystems and Equipment MIL-STD-810 Environmental Engineering Considerations and Laboratory Tests MIL-STD-1366 Transportability Criteria MIL-STD-1472 Human Engineering DEPARTMENT OF DEFENSE HANDBOOKS MIL-HDBK-1791 Designing For Internal Aerial Delivery in Fixed Wing Aircraft. (Copies of

12、these documents, except for MIL-HDBK-1791 C-17 Appendix and GOST 10227-86, are available online at https:/assist.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094. A copy of MIL-HDBK-1791 C-17 Appendix can be obtained f

13、rom the Procuring Contracting Officer Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83817B 3 (PCO) or requested by contacting Air Transportability Test Loading Agency (ATTLA) at 937-255-6296. A copy of GOST 10227-86 can be obtained from the

14、 PCO.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents are those cited in the solicitation or contract. AMERICAN WELDING SOCIETY (AWS) AWS D14.1/D14.1M Cranes, Welding of Ind

15、ustrial and Mill, and other Material Handling Equipment, Specification for (AWS documents may be obtained online at www.aws.org or from American Welding Society 550 N.W. LeJeune Rd., Miami, FL 33126) INDUSTRIAL TRUCK STANDARDS DEVELOPMENT FOUNDATION (ITSDF) ANSI/ITSDF B56.6-2005 Safety Standard for

16、Rough Terrain Forklift Trucks (ITSDF documents may be obtained online at http:/www.itsdf.org/ or from Industrial Truck Standards Development Foundation, 1750 K Street NW, Suite 460, Washington DC 20009) INTERNATIONAL ORGANIZATION FOR STANDARDIZATION ISO 3471 Earth-moving Machinery-Roll-Over Protecti

17、ve Structures, Laboratory Tests, and Performance Requirements (Electronic copies of this document are available online at http:/www.iso.org or International Organization for Standardization, American National Standards Institute (ANSI), Inc., P.O. Box 2900, Fairfield, NJ 07007) SOCIETY OF AUTOMOTIVE

18、 ENGINEERS (SAE) SAE J98 Personnel Protection for General Purpose Industrial Machines SAE J185 Access Systems for Off-Road Machines SAE J386 Operator Restraint System for Off-Road Work Machines SAE J1176 External Leakage Classifications for Hydraulic Systems (SAE documents may be obtained online at

19、www.sae.org or from Society of Automotive Engineers Inc., 400 Commonwealth Drive, Warrendale, PA 15096) TIRE AND RIM ASSOCIATION, INC. (TRA) Tire and Rim Association Yearbook (Application for copies of this document should be addressed online at www.us-tra.org or to the Tire and Rim Association, Inc

20、., 175 Montrose West Ave. Suite150, Copley, OH 44321) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83817B 4 UNDERWRITERS LABORATORIES INC. UL 299 Dry Chemical Fire Extinguishers UL 711 Rating and Fire Testing of Fire Extinguishers (UL docu

21、ments may be obtained online at http:/ or hardcopies and CDs can be found at COMM 2000 1414 Brook Drive, Downers Grove, IL 60515) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, (

22、except for related specification sheets), the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specified exemption has been obtained. 3. REQUIREMENTS. 3.1 First article. When specified (see 6.2), one sample shall be subjec

23、ted to first article inspection in accordance with 4.2. 3.2 Forklift description. The forklift shall be the suppliers standard, commercial, forklift. The forklift shall meet all requirements specified in this document. Unless otherwise specified herein, or inherently restricted due to a movement cap

24、abilities requirement, the use of outriggers to meet these requirements is acceptable. The forklift shall be air transportable in C-130, C-17, and C-5 aircraft, as a reference only, refer to MIL-HDBK-1791. The forklift shall be equipped with, but not limited to, instruments, components, and accessor

25、ies that are standard on the commercial product, whether specified herein or not. 3.3 Design and construction. The forklift shall be designed and constructed so that no parts will work loose in service. They shall be built to withstand the strains, jars, vibrations, and other conditions incident to

26、shipping, storage, installation, and service. They shall be weatherproof and designed to prevent the intrusion of water and sand into critical operating components. Unless suitably protected against electrolytic corrosion, dissimilar metals shall not be in intimate contact with each other. 3.3.1 Mat

27、erials, protective coatings, and finish. 3.3.1.1 Protective coatings. Materials that deteriorate when exposed to sunlight, weather, or operational conditions normally encountered during the service life of the forklift shall not be used or shall have means of protection against such deterioration th

28、at does not prevent compliance with the performance requirements specified herein. Protective coatings that chip, crack, or scale with age or extremes of climatic conditions or when exposed to heat shall not be used. Fasteners, handles, and fittings used in the assembly of the forklift shall also be

29、 primed and painted. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83817B 5 3.3.1.2 Preparation and primer. All surfaces normally painted by the forklift manufacturer shall be prepared and primed using procedures compatible with the final p

30、aint. 3.3.1.3 Finish. The exterior finish color of the forklift shall be a standard, commercially available, polyurethane, closest to gloss green color number 14052 of FED-STD-595. If the manufacturer has a process that is more durable than a polyurethane top coat and is willing to certify the proce

31、ss for the warranty period, it is acceptable. When specified (see 6.2), the final paint shall be a standard, commercially available, polyurethane, closest to no-gloss brown color number 30313 of FED-STD-595, or the final paint shall be a standard, commercially available, polyurethane, closest to sem

32、i-gloss gray color number 26173 of FED-STD-595. 3.3.2 Markings. Markings must be made with paint. Markings for green or gray forklifts shall be black paint, and tan forklifts shall be white paint. The following markings shall be applied in the indicated locations: a. Vehicle capacity in 1-1/2 inch h

33、igh letters on the lifting arms, mast, or front of forklift b. “NO RIDERS” in 2 inch high letters on each side of forklift 3.3.3 Identification and information plates. 3.3.3.1 Identification plate. An identification plate in accordance with MIL-STD-130 shall be securely attached to the forklift in a

34、 readily accessible location. The identification plate shall contain the following information: nomenclature, make and model, manufacturers serial number (VIN), registration number, asset NSN number, vehicle curb weight (lbs), maximum payload (lbs), gross vehicle weight (lbs), delivery date, manufac

35、turers name, Commercial and Government Entity (CAGE) code, date of warranty expiration, contract number, and “US Property”. 3.3.3.2 Transportation data plate. A transportation data plate shall be securely attached to the forklift in a readily accessible location. The plate shall contain at least the

36、 following information: a. Side and rear silhouette views of the forklift b. Horizontal and vertical location of the center of gravity of the forklift in air transportable configuration, marked on the silhouette views c. Shipping weight (pounds) d. Loading cubage (inches3) e. Overall height, width,

37、and length (inches) f. Front and rear axle loads (pounds) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83817B 6 g. Tiedown information 3.3.3.3 Instruction plates. All warning and instruction plates normally installed by the forklift manufa

38、cturer, describing procedures or safety items shall be included. 3.3.3.4 Load Chart. A corrosion resistant plate, showing the load capacity of the forklift at all boom extensions and lift heights shall be permanently installed in a location clearly visible to the operator. 3.3.4 Safety. The forklift

39、 shall conform to the applicable requirements of ANSI/ITSDF B56.6-2005, SAE J98, and OSHA standards in effect at the time of issue of the solicitation. All surface areas subject to personnel standing or walking shall have a nonskid, tread-plate, or expanded metal surface. A commercial fire extinguis

40、her shall be mounted on the forklift in an easily accessible location. The fire extinguisher shall be a minimum 2-1/2 pound capacity ABC type, or equivalent. The fire extinguisher shall be UL299 listed and UL711 tested. 3.3.4.1 Component protection. All space in which work is performed during operat

41、ion, service, and maintenance shall be free of hazardous protrusions, sharp edges, or other features which may cause injury to personnel. All rotating and reciprocating parts and all parts subject to high operational temperatures or subject to being electrically energized, that are of such nature or

42、 so located as to be hazardous to personnel, shall be guarded or insulated to eliminate the hazard. 3.3.4.2 Foreign object damage (FOD). All loose metal parts, such as pins or connector covers, shall be securely attached to the forklift with wire ropes or chains. “Dog tag“ style beaded chains shall

43、not be provided. Removable panels, if provided, shall be attached with captive fasteners. Tire valve stem caps shall be made of plastic. 3.3.4.3 Seatbelts and operators restraint. 3.3.4.3.1 Seat belt. An operators seat belt with a retractor shall be installed. The seat belt must conform to SAE J386,

44、 Type One. However, the installation of a lap belt alone will not be considered as adequate occupant restraint. 3.3.4.3.2 Additional restraint. Additional restraint devices designed to ensure the operators body remains entirely within the protection of the frame and overhead guard in the event of ti

45、p over will also be provided. The restraint system shall not interfere with operator access or mobility, or the vehicles operation. 3.3.4.3.3 Decal. A warning decal shall be provided advising of the hazards of tip over and the importance of using the restraint system. 3.3.4.4 Sound levels. The sound

46、 level measured at the operators station should not exceed 84 dB(A). If the sound level is above 84 dB(A), the contractor shall provide a hazardous noise warning plate stating that operators hearing protection is required when operating this forklift. The plate shall be made of a corrosion resistant

47、 material and shall be at least 4.0 square inches. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83817B 7 It shall have black lettering on a yellow background and shall be located to be visible as the operator enters the cab, or is seated.

48、Sound level shall not exceed 93 dB(A). 3.3.4.5 Backup alarm. When specified (see 6.2), a backup alarm conforming to SAE J994, type A, B or C shall be furnished. 3.3.5 Electromagnetic interference (EMI). The forklift shall be in accordance with the following radiated emission and susceptibility requi

49、rements of MIL-STD-461: RE102 and RS103. 3.3.6 Human engineering. The forklift shall be designed in accordance with MIL-STD-1472 for ease of operation, inspection, and maintenance, including the use of arctic mittens and Mission-Oriented Protective Posture (MOPP) Level 4 Chemical Warfare Gear. 3.3.7 Fastening devices. All screws, bolts, nuts, pins, and other f