AIR FORCE MIL-PRF-83860 D-2013 FILTER ELEMENTS DISPOSABLE FLUID PRESSSURE HYDRAULIC LINE 5 MICRON ABSOLUTE.pdf

1、AMSC N/A FSC 1650 MIL-PRF-83860D 24 July 2013 SUPERSEDING MIL-PRF-83860C(USAF) 31 January 1998 PERFORMANCE SPECIFICATION FILTER ELEMENTS, DISPOSABLE, FLUID PRESSSURE, HYDRAULIC LINE, 5 MICRON ABSOLUTE Comments, suggestions, or questions on this document should be addressed to Oklahoma City Air Logis

2、tics Center/ENSDAA, 3001 Staff Dr, Suite 1AB81A, Tinker AFB, OK 73145 or emailed to tinker.dsptinker.af.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil INCH-POUND Provided by IHSNot f

3、or ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83860D 2 This specification is approved for use by the Department of the Air Force and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification cover

4、s disposable hydraulic line filter elements that retain all particles larger than 5 microns. For use, the element is inserted in a canister prior to use in a Hydraulic system, and is intended for use with hydraulic fluids conforming to MIL-PRF-83282, MIL-PRF-87257, and MIL-PRF-5606. 2. APPLICABLE DO

5、CUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to en

6、sure the completeness of this list, document users are cautioned that they must meet all specified requirements of the documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications and standards. The following specificati

7、ons and standards form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-5606 - Hydraulic Fluid, Petroleum Base; Aircraft, Missile and Ordnanc

8、e MIL-PRF-83282 - Hydraulic Fluid, Fire Resistant, Synthetic Hydrocarbon Base, Metric, NATO Code Number H-537 MIL-PRF-87257 - Hydraulic Fluid, Fire Resistant; Low Temperature, Synthetic Hydrocarbon Base, Aircraft and Missile (Copies of these documents are available online at https:/assist.dla.mil/qu

9、icksearch or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents ar

10、e those cited in the solicitation or contract. ASME INTERNATIONAL ASME-B46.1 - Surface Texture, (Surface Roughness, Waviness and Lay) (DoD-adopted) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83860D 3 (ASME documents may be obtained onlin

11、e at http:/www.asme.org/ or from ASME International, Three Park Avenue, New York, New York 10016-5990, USA.) AMERICAN SOCIETY FOR QUALITY (ASQ) ANSI/ASQ Z1.4-2008 - Sampling Procedures and Tables for Inspection by Attributes (DoD-adopted) (ASQ documents are available online at http:/www.asq.org/ or

12、from American Society for Quality, P.O. Box 3005, Milwaukee, WI 53201-3005 or 600 North Plankinton Avenue, Milwaukee, WI 53203.) INTERNATIONAL ORGANIZATION FOR STANDARDIZATION ISO 16889:2008 - Hydraulic fluid power-Filters-Multi-pass method for evaluating filtration performance of a filter element (

13、ISO documents are also available online www.ansi.org http:/www.iso.org/ or from the International Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postal 56, CH-1211 Geneva 20, Switzerland.) RADIO TECHNICAL COMMISSION FOR AERONAUTICS (RTCA) RTCA/DO-160 - Environmental Condition

14、s and Test Procedures for Airborne Equipment (RTCA documents are available online at http:/www.rtca.org/ or from RTCA, Inc, 1828 L Street, NW, Suite 805, Washington, DC 20036.) SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AS598 - Aerospace Microscopic Sizing and Counting of Particulate Contamination fo

15、r Fluid Power Systems (DoD-adopted) SAE-ARP785 - Fluids, Hydraulic, By the Control Filter Gravimetric Procedure, Procedure for the Determination of Particulate Contamination in (Aerospace) (DoD-adopted) SAE-ARP901 - Bubble-Point Test Method (DoD-adopted) SAE-AS4059 - Aerospace Fluid Power - Contamin

16、ation Classification for Hydraulic Fluids (DoD-adopted) (SAE publications are available from http:/www.sae.org/ or SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83860D 4

17、 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a

18、 specific exemption has been obtained. 3. REQUIREMENTS 3.1 Qualification. The filter furnished under this specification shall be products that are authorized by the qualifying activity for listing on the applicable qualified products list before contract award (see 4.2 and 6.3). 3.2 Recycled, recove

19、red, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs.

20、 3.3 Workmanship. The filter element shall be constructed in accordance with commonly accepted industrial workmanship standards. 3.4 Materials. 3.4.1 Fungus resistance. The filter elements shall be resistant to fungus. 3.4.2 Aging. If filter materials having age limitations are used, an expiration d

21、ate shall be added to the marking requirement of 3.8. 3.4.3 Hazardous materials. The use of toxic chemicals, hazardous substances, or ozone depleting chemicals shall be avoided, whenever feasible. 3.5 Interface. 3.5.1 Dimensions. The filter element shall conform to the dimensions for the appropriate

22、 part number (PN) as designated by figures 1, 2, 3, or 4 (see 6.2). 3.5.2 Type. The filter element shall be of the full-flow type. The flow through the filter element shall be from the outside of the filter to the inside. 3.6 Performance. 3.6.1 Endurance. The filter element shall be capable of withs

23、tanding 2,000 hours of operation in ambient temperature with a 275 test fluid. 3.6.2 General. Filter element performance requirements are specified in table I. 3.6.3 Filter media. Filter media shall withstand thermal and pressure-flow cycling. In addition, there shall be no filter media migration du

24、ring operation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83860D 5 3.6.4 Bubble point. The initial bubble point of the filter element shall occur at a minimum of 3 inches of water. 3.6.5 Fluid contamination. Filter material shall not co

25、ntaminate hydraulic fluid. 3.6.6 Cold start. The filter element shall withstand the differential pressure specified in table I for 10 flow cycles a -65 5F. TABLE I. Performance requirements. M83860/1 -6 M83860/1 -8 M83860/1 -10 M83860/1 -12 M83860/1 -16 Operating fluid temperature range (F) -65 to 2

26、75 -65 to 275 -65 to 275 -65 to 275 -65 to 275 Operating pressure (psi) 3,000 3,000 3,000 3,000 3,000 Absolute rating (micron) 5 5 5 5 5 Rated flow (gal/min) 3.5 6.0 10.5 16.0 29.0 Cold Start Differential pressure (psi) 3,000 3,000 3,000 3,000 3,000 Efficiency Add quantity: F-9 beads (g) 0.15 0.15 0

27、.15 0.15 0.15 AC dust (g) 0.15 0.15 0.15 0.15 0.15 Contaminant removal: particles absolute rating (percent) 100 100 100 100 100 Contaminant removal by weight (percent) 95 95 95 95 95 Abrasion Migration (g) 0.0040 0.0040 0.0040 0.0040 0.0040 Pressure Buildup and Collapse Pressure drop (clean element)

28、 (psi) 10 10 10 10 10 AC dust add increments (g) 0.10 0.10 0.18 0.26 0.49 AC dust minimum weight (g) 1.4 1.8 3.4 5.2 7.4 Element pressure drop (psi) 90 90 90 90 90 Min collapse pressure (psi) 4,500 4,500 4,500 4,500 4,500 Flow Fatigue Hydraulic fluid temperature (F) 2755 2755 2755 2755 2755 Flow rat

29、e (gal/min) 1.5 2.0 3.5 5.0 9.0 Cycling rate (cpm) 300 300 300 300 300 (a) Number of fatigue cycles Element pressure drop (psi) 1,120.000 20 1,120,000 20 1,120,000 20 1,120,000 20 1,120,000 20 (b) Number of fatigue cycles Element pressure drop (psi) 112,000 50 112,000 50 112,000 50 112,000 50 112,00

30、0 50 (c) Number of fatigue cycles Element pressure drop (psi) 12,500 100 12,500 100 12,500 100 12,500 100 12,500 100 (d) Number of fatigue cycles Element pressure drop (psi) 400 1,500 400 1,500 400 1,500 400 1,500 400 1,500 (e) Number of fatigue cycles Element pressure drop (psi) 100 3,000 100 3,000

31、 100 3,000 100 3,000 100 3,000 Max Particle Passed (micron) 5 5 5 5 5 Add rate carbonyl iron E (g) 0.3 0.3 0.3 0.3 0.3 Note: AC dust is standardized fine air cleaner dust. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83860D 6 TABLE I. Perf

32、ormance requirements - Continued. M83860/2 M83860/3 M83860/4 -1 M83860/4 -2 M83860/4 -3 Operating fluid temperature range (F) -65 to 275 -65 to 275 -65 to 275 -65 to 275 -65 to 275 Operating pressure (psi) 100 3,000 3,000 100 100 Absolute rating (micron) 5 5 5 5 5 Absolute rating (micron) 40 36 24 3

33、 12 Cold Start Differential pressure (psi) 150 3,000 3,000 150 150 Efficiency Add quantity: F-9 beads (g) 0.15 0.15 0.15 0.15 0.15 AC dust (g) 0.15 0.15 0.15 0.15 0.15 Contaminant removal: particles absolute rating (percent) 100 100 100 100 100 Contaminant removal by weight (percent) 95 95 95 95 95

34、Abrasion Migration (g) 0.0040 0.0040 0.0040 0.0040 0.0040 Pressure Buildup and Collapse Pressure drop (clean element) (psi) 7 11 18 8 8 AC dust add increments (g) 1.0 0.7 0.25 0.25 0.50 AC dust minimum weight (g) 9.0 10.5 4.0 2.5 5.1 Element pressure drop (psi) 20 90 90 40 40 Min collapse pressure (

35、psi) 150 4,500 4,500 150 150 Flow Fatigue Hydraulic fluid temperature (F) 275 5 275 5 275 5 275 5 275 5 Flow rate (gal/min) 12.0 11.0 7.5 1.0 4.0 Cycling rate (cpm) 300 300 300 300 300 (a) Number of fatigue cycles Element pressure drop (psi) 1,125,000 20 1,120,000 20 1,120,000 20 1,120,000 20 1,120,

36、000 20 (b) Number of fatigue cycles Element pressure drop (psi) 112,000 50 112,000 50 112,000 50 112,000 50 112,000 50 (c) Number of fatigue cycles Element pressure drop (psi) 12,500 100 12,500 100 12,500 100 12,500 100 12,500 100 (d) Number of fatigue cycles Element pressure drop (psi) 500 150 400

37、1,500 400 1,500 500 150 500 150 (e) Number of fatigue cycles Element pressure drop (psi) N/A N/A 100 3,000 100 3,000 N/A N/A N/A N/A Max Particle Passed (micron) 5 5 5 5 5 Add rate carbonyl iron E (g) 0.3 0.3 0.3 0.3 0.3 Note: AC dust is standardized fine air cleaner dust. Provided by IHSNot for Res

38、aleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83860D 7 3.7 Interchangeability. All parts having the same manufacturers part number shall be functionally and dimensionally interchangeable. 3.8 Item identification. The filter shall be permanently and legibly marked wi

39、th the following information: a. Manufacturers name b. Manufacturers CAGE code c. Manufacturers PN d. Manufacturers lot number e. M83860/X-XX f. Expiration date of life-limited material if required by 3.4.2 The markings shall not affect the sealing or performance of the filter element. 4. VERIFICATI

40、ON 4.1 Classification of inspections. The inspection requirements specified herein are classified as follows: a. Qualification inspection (see 4.2). b. Conformance inspection (see 4.3). 4.2 Qualification inspection. If required (see 3.1 and 6.3), qualification shall be performed on five filter eleme

41、nts of each part number. Four of the filters elements shall be subjected to the tests indicated in table II. The remaining filter element shall be subjected to the fungus test in 4.6.9. 4.3 Conformance inspection. Conformance inspection shall consist of the individual tests in 4.3.1 and the sampling

42、 tests in 4.3.2. 4.3.1 Individual tests. The filter element shall be subjected to the examination in 4.6.1, except for dimensional analysis, and the test in 4.6.2.2. 4.3.2 Sampling tests. A sample of filter elements shall be selected in accordance with ANSI/ASQ-Z1.4-2008 at an S-1 inspection level u

43、nless modified in the procurement document (see 6.2), and shall be subjected to the examination in 4.6.1 and the tests in 4.6.2.2, 4.6.4, and 4.6.6. One half of the sample parts shall be subjected to the test in 4.6.6 without in-line particle sampling. The remaining half of the sample parts shall be

44、 subjected to the test in 4.6.4. If the sample size is an odd number, the extra filter element shall be subjected to the test in 4.6.6. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83860D 8 TABLE II. Qualification tests. Filter element no.

45、 1 (lowest initial bubble point) Filter element no. 2 (highest initial bubble point) Filter element no. 3 (2ndlowest initial bubble point) Filter element no. 4 Test Examination of product Examination of product Examination of product Examination of product 4.6.1 Initial bubble point Initial bubble p

46、oint Initial bubble point Initial bubble point 4.6.2.1 Immersion Immersion Immersion Immersion 4.4.3 Conformance bubble point Conformance bubble point Conformance bubble point Conformance bubble point 4.6.2.2 Cold start Cold start Cold start Cold start 4.6.3 Conformance bubble point Conformance bubb

47、le point Conformance bubble point Conformance bubble point 4.6.2.2 Max particle passed N/A N/A N/A 4.6.5 Conformance bubble point N/A N/A N/A 4.6.2.2 Flow fatigue N/A N/A N/A 4.6.7 Conformance bubble point N/A N/A N/A 4.6.2.2 N/A Pressure buildup and collapse N/A N/A 4.6.6 N/A Conformance bubble poi

48、nt N/A N/A 4.6.2.2 N/A N/A Efficiency N/A 4.6.4 N/A N/A Conformance bubble point N/A 4.6.2.2 N/A N/A N/A Media and abrasion migration 4.6.8 N/A N/A N/A Conformance bubble point 4.6.2.2 4.4 Test conditions and preparation. 4.4.1 Test fluid. Unless otherwise specified, the test fluid used for all test

49、s shall conform to MIL-PRF-83282, MIL-PRF-87257 or MIL-PRF-5606. 4.4.1.1 Test fluid cleanliness. The test fluid shall be pre-cleaned to a level equal to SAE-AS4059, Class 1. 4.4.1.2 Test fluid filtration. Unless otherwise specified, the test fluid shall be continuously filtered through a 3-micron absolute filter that will remove 99.5% by weight of co