AIR FORCE MIL-PRF-87937 D-2001 CLEANING COMPOUND AEROSPACE EQUIPMENT《航空设备洗涤剂》.pdf

1、 Benef ic ial c o m m ents ( r e c o m m endations , additions , deletions ) and any per tinent data wh ic h m a y be of us e in im pr oving this doc um ent s hould be addr es s ed to: Code ( 68) DET 3, W R - A LC/AF T T , BUILDING 1621- K , 2261 HUG HES AVE ST E 123, LACKLAND AF B T X 78236- 9823,

2、by us ing the Standar diza tion Doc u m ent Im pr ovem ent Pr opos al ( DD F o r m 1426) appear ing at the end of this doc um ent or by letter . AMSC N/A F S C 6850 DIST RIBUT I O N ST AT EMENT A . Appr oved f o r public r e leas e; dis t r i bution is unlim ited. INCH-POUND MIL- PRF - 87937D 24 Sep

3、tem ber 2001 SUPERSEDING MIL- PRF - 87937C 14 Augus t 1997 PERFORMANCE SPECIF ICAT ION CLEANING CO MPO UND, AERO SPACE EQ UIPMENT T h is s pec if ic ation is appr oved f o r us e by all Depar tm ents and Agenc ies of the Depar tm ent of Def ens e. 1. SCO PE 1.1 Sc ope . T h is s pec if ic ation es t

4、ablis hes the r equir e m ents f o r biodegr adable, wa ter dilutable, envir onm entally s a f e c l eaning c o m pounds f o r us e on aer os pac e equipm ent to inc l ude air c r a f t, aer os pac e gr ound equipm ent ( AG E) and AG E engines . 1.2 Clas s if ic a tion . T he c l eaning c o m pounds

5、 c o ver ed by this s pec if ic ation w ill be of the f o llowi ng types . T ype I - T er pene Bas ed, Solvent Em uls i on, W a ter Dilutable Cleaning Com pound T ype II - W ater Dilutable Cleaning Com pound T ype III - G el- T ype Cleaning Com pound T ype IV - H eavy Duty, W a ter Dilutable Cleanin

6、g Com pound 2. APPLICABLE DO CUMENT S 2.1 G ener al . T he doc um ents lis ted in this s e c t ion ar e s pec if ied in s e c t ions 3 and 4 of this s t andar d. T h is s e c t ion does not inc l ude doc um ents c i ted in other s e c t ions of this s t andar d or r e c o m m ended f o r additional

7、inf o r m ation or as ex am ples . W h ile ever y ef f o r t has been m ade to ens ur e the c o m p letenes s of this lis t, doc um ent us er s ar e c autioned that they m u s t m eet all s pec if ied r equir e m ents doc um ents c i ted in s e c t ions 4 and 5 of this s t andar d, whether or not th

8、ey ar e lis ted. 2.2 G o ver n m ent Doc u m ents . 2.2.1 Spec if ic ations , s t andar ds , and handbook s . T he f o llowi ng s pec if ic ations , s t andar ds and handbook s f o r m a par t of this s pec if ic ation to the ex tent s pec if ied her ein. Unles s other wis e s pec if ied, the is s u

9、es of thes e doc um ents w ill be thos e lis ted in the is s ue of the Depar tm ent of Def ens e Index of Spec if ic ations and Standar ds ( D oDISS) and s upplem ent ther eto, c i ted in the s o lic itation ( s ee 6.2) . Provided by IHSNot for ResaleNo reproduction or networking permitted without l

10、icense from IHS-,-,-MI L- PRF- 87937D 2 SPECIF ICAT IO NS FEDERAL A- A- 58054 Abr a s i ve Mats , Non- W o ven, Non- Metallic T T - I - 735 Is opr opyl Alc ohol T T - P- 2760 Pr im er Coating, Polyur ethane, Elas tom e r ic , High- S olids . PPP- P- 704 Pails , Metal: ( S hipping, Steel, 1 thr ough

11、12 gallons ) DEPART M ENT O F DEF E NSE MIL- PRF - 2104 Lubr ic ating O il, Inter nal Com bus tion Engine, Com bat/T ac tic a l Ser vic e MIL- PRF - 5425 Plas tic , Sheet, Ac r ylic , Heat Res is t ant MIL- C- 5541 Chem ic al Conver s i on Coatings on Alum inum and Alum inum Alloys . MIL- A- 8625 An

12、odic Coatings , F o r Alum inum and Alum inum Alloys MIL- G - 21164 G r eas e, Molybdenum Dis u lf ide, F o r Low and High T e m per atur es , NAT O Code Num ber G - 353 MIL- PRF - 22750 Coating, Epox y, High- S olids MIL- PRF - 23377 Pr im er Coatings : Epox y, High- S olids . MIL- PRF - 25690 Plas

13、 tic , Sheets And F o r m ed Par t s , Modif i ed Ac r ylic Bas e , Monolithic , Cr ac k Propagation Res is tant MIL- DT L- 81381 W ir e , Elec tr ic , Polyim ide- Ins u lated, Copper or Copper Alloy MIL- PRF - 81733 Sealing and Coating Com pound, Cor r o s i on Inhibitive MIL- PRF - 83282 Hydr auli

14、c F l uid, F ir e Res is t ant, Synthetic Hydr oc ar bon Bas e , Air c r a f t, NAT O Code Num ber H- 537. MIL- P- 83310 Plas tic Sheet, Polyc a r bonate, T r ans par ent MIL- DT L- 83488 Coating, Alum inum , High Pur ity MIL- PRF - 85285 Coating: Polyur ethane, High Solids MIL- PRF - 85582 Pr im er

15、 Coatings : Epox y, W a ter bor ne. ST ANDARDS FEDERAL EPA- 600- 4- 90- 027 Methods f o r Meas ur ing the Ac ute T o x ic ity of Ef f l uents and Rec e iving W a ter s to F r es hwater and Mar ine O r ganis m s F ED- ST D- 141 Paint, Var n is h, Lac quer and Related Mater ials : Methods of Ins pec t

16、ion, Sam p ling and T e s t ing F ED- ST D- 313 Mater i al Saf e ty Data Sheets , Pr epar ation and the Subm is s i on of F ED- ST D- 595 Color s Us ed In G o ver n m ent Pr oc ur em ent ( U nles s other wis e indic a ted, c opies of the above s pec if ic ations , s t andar ds , and handbook s ar e

17、available f r om the Standar diza tion Doc u m ent O r der Des k , 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111- 5094.) 2.2.2 O t her G o ver n m ent doc um ents , dr awings , and public ations . T he f o llowi ng other G o ver n m ent doc um ents f o r m a par t of this s pec if ic ation

18、 to the ex tent s pec if ied her ein. Unles s other wis e s pec if ied, the is s ue s hould be that in ef f e c t on the date of the s o lic itation. CODE OF FEDERAL REGULAT IONS 40 CF R - Pr otec tion of Envir onm ent 49 CF R - T r ans por tation ( A pplic ation f o r c opies s hould be addr es s e

19、d to Super intendent of Doc u m ents , U.S. G o ver n m ent Pr inting O f f ic e , W a s h ington, D.C. 20402.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI L- PRF- 87937D 3 2.3 O t her public ations . T he f o llowi ng non- gover nm ent doc um

20、 ents f o r m a par t of this s pec if ic ation to the ex tent s pec if ied her ein. Unles s other wis e s pec if ied, the is s ues of the doc um ents wh ic h ar e DoD adopted w ill be thos e lis ted in the is s ue of the D o D I SS s pec if ied in the s o lic itation. U n les s other wis e s pec if

21、 ied, the is s ues of doc um ents not lis ted in the D o D I SS w ill be the is s ue of the non- gover nm ent doc um ents wh ic h is c u r r ent on the date of the s o lic itation. AMERICAN SO CIET Y F O R T EST ING AND MAT E RIALS AST M ST ANDARDS A 153 Spec if ic ation f o r Z inc Coating ( H ot D

22、ip) on Ir on and Steel Har d wa r e ( D oD Adopted) D 56 T e s t Method f o r F las h Point by T ag Clos ed T e s t er ( D oD Adopted) D 92 T e s t Method f o r F las h and F ir e Points by Cleveland O pen Cup ( D oD Adopted) D 93 Standar d T e s t Methods f o r F las h Point by Pens k y- M ar tens

23、Clos ed Cup T e s t er ( D oD Adopted) D 235 Miner al Spir its ( P etr o leum Spir its ) ( H yd r o c a r bon Dr y Cleaning Solvent) ( D oD Adopted) D 1193 Spec if ic ation f o r Reagent W a ter ( D oD Adopted) D 2240 T e s t Method f o r Rubber Pr oper ty - Dur o m e ter Har dnes s ( D oD Adopted)

24、E 70 T e s t Method f o r pH of Aqueous Solutions wi th the G las s Elec tr ode ( D oD Adopted) F 483 T e s t Method F o r T o tal Im m e r s ion Cor r o s i on T e s t f o r Air c r a f t Maintenanc e Chem ic als (DoD Adopted) F 484 T e s t Method f o r Str e s s Cr azing of Ac r ylic Plas tic s in

25、 Contac t wi th Liquid or Sem i- L iquid Com pounds ( D oD Adopted) F 485 T e s t Method f o r Ef f e c t s of Cleaner s on Unpainted Air c r a f t Sur f ac es F 502 Standar d T e s t Method f o r Ef f e c t s of Cleaning and Chem ic al Maintenanc e Mater ials on Painted Air c r a f t Sur f ac es .

26、F 519 T e s t Method f o r Mec hanic a l Hydr ogen Em br ittlem ent T e s t ing of Plating Pr oc es s e s and Air c r a f t Maintenanc e Chem ic als F 1104 T e s t Method f o r Pr epar ing Air c r a f t Cleaning Com pounds , Liquid T ype, W a ter Bas e , f o r Stor age Stability T e s t ing F 1110 T

27、 e s t Method f o r Sandwic h Cor r o s i on T e s t F 1111 T e s t Method f o r Cor r o s i on of Low- Em b r i ttling Cadm ium Plate by Air c r a f t Maintenanc e Chem ic als ( A pplic ation f o r c opies s hould be addr es s ed to the Am er ic an Soc i ety f o r T e s t ing and Mater i als , 100

28、Bar r Har bor Dr ive, W e s t Cons hohoc k en PA 19428- 2959.) SO CIET Y O F AUT O MO T I VE ENG I NEERS SAE ST ANDARDS AMS Q Q - A- 250 Alum inum and Alum inum Alloy, Plate and Sheet AMS 1640 Cor r o s i on Rem o ving Com pound, Pr epaint, F o r Air c r a f t Alum inum Sur f ac es . AMS 2410 Platin

29、g, Silver , Nic k el Str ik e , High Bak e AMS M- 3171 Magnes ium Alloy, Pr oc es s e s f o r Pr etr eatm ent and Pr evention of Cor r o s i on on AMS 3204 Rubber , Synthetic Low- T em per atur e Res is t ant 25- 35 ( D oD Adopted) AMS 3209 Chlor opr ene ( CR) Rubber , W eather Res is t ant, 65- 75

30、( D oD Adopted) AMS 4377 Sheet and Plate, Magnes ium Alloy, 3.01A- 1 .0Z n - 0 .20Mn ( AZ 31B- H 24) Cold Rolled, Par t ially Annealed ( D oD Adopted) AMS 5046 Sheet, Str i p, and Plate, Car bon Steel ( SAE 1020 and 1025) Annealed AMS S- 8802 Sealing Com pound, T e m per atur e- Res is t ant, Integr

31、 al F uel T ank s and F uel Cell Cavities, High- A dhesion AMS T - 9046 T i tanium and T i tanium Alloy, Sheet, Str i p and Plate Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI L- PRF- 87937D 4 ( A pplic ation f o r c opies s hould be addr es s e

32、d to the Soc i ety of Autom o tive Engineer s , Inc ., 400 Com m onwealth Dr ive, W a r r endale PA 15096.) AMERICAN IRO N AND ST EEL INST IT UT E AISI ST ANDARDS AISI 4340 High Str ength, Low Alloy Steel ( A pplic ation f o r c opies s hould be addr es s ed to Am er ic an Ir on and Steel Ins t itut

33、e, 1133 15th St N.W . Suite 300, W a s h ington DC 20005.) ( I ndus tr y as s o c i ation s pec if ic ations and s t andar ds ar e gener ally available f o r r e f e r e nc e f r om libr a r ies . T hey ar e als o dis t r i buted am ong tec hnic a l gr oups and us ing F eder al agenc ies . ) 2.4 O r

34、 der of pr ec edenc e . In the event of a c onf lic t betw een the tex t of this s pec if ic ation and a r e f e r enc e c i ted her ein, the tex t of this s pec if ic ation wi ll tak e pr ec edenc e. 3. REQ U IREMENT S 3.1 Q ualif ic ation . 3.1.1 Q ualif ic ation ( I nitial) . T he c l eaning c o

35、m pound f u r n is hed under this s pec if ic ation s hall be a pr oduc t wh ic h has been tes t ed and has pas s ed the qualif ic ation tes t s s pec if ied her ein and has been lis ted or appr oved f o r lis ting on the applic able Q ualif ied Pr oduc ts Lis t ( Q PL) . 3.1.2 Re- Q ualif ic ation

36、( P er iodic ) . T he c l eaning c o m pound f u r n is hed under this s pec if ic ation s hall be r e tes t ed or r e c e r t if ied by the qualif yi ng ac tivity at leas t ever y thr ee year s f o r the pr oduc t to r e m a in lis ted on the Q P L. Re- Q ualif ic ation tes t ing s hall be ac c o m

37、 p lis hed on any qualif ied c l eaning c o m pound f o r wh ic h a us ing ac tivity is s ues a valid def ic ienc y r epor t. T he c l eaning c o m pound s hall als o be s ubj ec t to r e -qualif ic ation tes t ing f o r any c hange in c hem ic al f o r m ulation, m a ter i al, pr oc es s , or pr oc

38、 edur e in m anuf ac tur i ng the c l eaning c o m pound. Upon per iodic r e - qualif ic ation, any c l eaning c o m pound wh ic h does not c onf or m to all the qualif ic ation tes t s s pec if ied her ein s hall be r e m o ved f r om the Q P L. 3.1.3 Q ualif yi ng ac tivity . T he ac tivity r e s

39、pons ible f o r s pec if ic ation qualif ic ation and the Q P L is the Air F o r c e Petr oleum O f f ic e , Pr oduc t Engineer ing Br anc h, San Antonio T X . Ac tivity m a iling addr es s is : DET 3 W R - A LC/AF T T , BUILDING 1621- K , 2261 HUG HES AVE ST E 123, LACKLAND AF B T X 78236- 9823. 3.

40、2 Mater ials . T he c o m pos ition and f o r m ulation of the c l eaning c o m pound s hall be optional wi th the m anuf ac tur e r wi thin the r e s t r ic t ions s pec if ied her ein. 3.2.1 Ac c eptable m a ter ials . 3.2.1.1 T ype I . T ype I c o m pounds s hall c ontain ter pene hydr oc ar bons

41、 as s pec if ied in T able I. Cer t if ic ation f r om the m anuf ac tur e r is r equir ed on the per c entage of total ter penes c ontained in the c l eaning c o m pound. T he ter pene hydr oc ar bons us ed s hall be of a high gr ade wi th no ex tr aneous materials. 3.2.1.2 T ype II, T ype III, and

42、 T ype IV . T ypes II, III, and IV c o m pounds s hall c ons is t of one or m o r e of the f o llowi ng: Sur f ac tants , adj uvant s o lubilizer s f o r or ganic s o ils s u c h as gr eas es and oils , alk a line builder s , wa ter c onditioning agents and c o r r o s i on inhibitor s . 3.2.2 Unac

43、c eptable m a ter ials . T he c l eaning c o m pound s hall not c ontain any hazar dous c o m pounds as def ined in 40 CF R 261, tox ic pollutants in 40 CF R 301, nor hazar dous air pollutants in 40 CF R 63 ( s ee 4.6) . T he c l eaning c o m pound s hall not c ontain any c hem ic al lis ted by the

44、c u r r ent r epor t of k nown c a r c inogens of the National T o x ic o logy Pr ogr am ( N T P) . T he c l eaning c o m pound s hall not c ontain detec table am ounts of any of the f o llowi ng: abr as ives , c h r o m a tes , c adm ium , lead, m e r c ur y, phenols , Provided by IHSNot for Resale

45、No reproduction or networking permitted without license from IHS-,-,-MI L- PRF- 87937D 5 c r es ols , k e tones , c h lor i nated c o m pounds or ozone depleting s ubs tanc es ( O DS) , ex c ept wher e s pec if ied wi thin this s pec if ic ation. T he f o llowi ng m a ter i als ar e unac c eptable u

46、nles s they ar e being us ed as an es s ential ac tive ingr edient in the c l eaner : s odium c h lor i de, ur ea, s odium s u lf ate, nitr ites , nitr ates , s u c r os e or any s ugar s . T ypes II, III, and IV c o m pounds s hall c ontain no ter pene hydr oc ar bons or other hydr oc ar bon s o lv

47、ents . 3.3 T ox ic ity . T he c l eaning c o m pound s hall have no adver s e ef f e c t on the health of per s onnel or the envir onm ent when us ed f o r its intended pur pos e and wi th pr oper per s onal pr otec tive equipm ent ( when r equir ed) . T he pr oduc t s hall be evaluated f o r aquati

48、c tox ic ity wi th a 96 hour F a thead m i nnow ( p im ephales pr om elas ) bioas s a y and a 48 hour Cer i odaphnia dubia bioas s a y in ac c o r danc e wi th Methods f o r Meas ur ing the Ac ute T o x ic ity of Ef f l uents and Rec e iving W a ter s to F r es hwater and Mar i ne O r ganis m s , EP

49、A/600/4- 90/027. T he per c ent s u r v ival at 1, 10, 50, and 100 ppm s hall be r epor ted f o r both or ganis m s . 3.3.1 F o r m ulation . T he m anuf ac tur e r s hall s ubm it to the qualif yi ng ac tivity a c e r t if ied s t atem ent that pr ovides the identity and per c entage by we ight of eac h ingr edient in the c l eaning c o m pound, inc l uding s o lvent, us ing a r eadily r e c ognizable c hem ic al nam e and CAS num ber . T r ade nam es alone s ha