AISC 420-2010 Certification Standard for Shop Application of Complex Protective Coating Systems.pdf

1、SSPC: THE SOCIETY FOR PROTECTIVE COATINGS40 24th Street, 6th Floor, Pittsburgh, Pennsylvania 15222 AMERICAN INSTITUTE OF STEEL CONSTRUCTIONOne East Wacker Drive, Suite 700, Chicago, Illinois 60601September 23, 2010Prepared by the American Institute of Steel Constructionand SSPC: The Society for Prot

2、ective CoatingsSupersedes AISC 203-05 and SSPC-QP 3 (2006).Certification Standard for Shop Application of Complex Protective Coating SystemsAISC 420-10/SSPC-QP 3ii Certification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Socie

3、ty for Protective CoatingsCertification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatingsiii CERTIFICATION STANDARD FOR SHOP APPLICATION OF COMPLEX PROTECTIVE COATING SYSTEMS The information presented

4、in this joint AISC/SSPC standard has been prepared by the Certification Committee of the Ameri-can Institute of Steel Construction (AISC) and the SSPC technical committee on shop painting (QP 3). The document is the specific responsibility of the AISC/SSPC Joint Committee on Shop Certification. The

5、standard has been prepared within the scope and for the purposes stated in the body of this document, and for no other purpose.The standard has been developed by a balanced committee of participants in the industry who have particular experience and expertise in the topics addressed in the standard.

6、 Participation from a broad cross section of the fabrication and coating industry has been sought.AISC and SSPC accept responsibility for only those interpretations of this standard that are issued in writing and in accor-dance with governing AISC or SSPC procedures and policies. Issuances of inform

7、al interpretations are not necessarily the official interpretation of AISC or SSPC or their respective Certification Committees. This standard is subject to revision at any time by AISC and SSPC.AISC and SSPC disclaim for themselves and their program auditors any liability for any injury to persons

8、or to property or other damages of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or indirectly result-ing from the publication, use of, or reliance upon this standard or application of the activities or devices referenced herein.Caution must be exercised w

9、hen relying upon other specifications or codes developed by other bodies and incorporated by reference herein. Such material may be modified or amended from time to time by such other bodies subsequent to the printing of this standard. AISC and SSPC bear no responsibility for changes in such materia

10、l other than to refer to a specific or the cur-rent edition as being applicable to this standard at the time of its publication.AISC 2010byAmerican Institute of Steel ConstructionSSPC 2010bySSPC: The Society for Protective CoatingsAll rights reserved. This book or any part thereof must not be reprod

11、uced in any form without the written permission of the publishers. The AISC logo is a registered trademark of AISC. The SSPC logo is a registered trademark of SSPC.iv Certification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The So

12、ciety for Protective CoatingsPrepared by theAISC/SSPC JOINT TASK COMMITTEEEric S. Kline, ChairpersonL. Brian CastlerHeather GilmerRay HalesThomas A. JonesZane KenistonMichael J. MaurisRuss PanicoGlenn R. TaboltJohn P. WeisnerMichael Damiano, SSPC representativeBrian W. Miller, AISC representativePre

13、pared Under the Direction of theAISC CERTIFICATION COMMITTEEJeffrey Dave, ChairpersonWilliam G. AshtonH. Bruce BrummelTheodore L. DroesslerHeather GilmerCharlie JohnsonKeith LandwehrClay LarsonJohn T. LinnH. Scott MetzgerTerry PeshiaHomer R. Peterson, IIAlan T. SheppardLouis N. TriandafilouBrian W.

14、Miller, SecretaryAISC CERTIFICATION COMMITTEE ADVISORSRoger E. FerchDavid L. HarwellDaniel J. KaufmanDavid B. Ratterman, Esq.Patricia A. ThomashefskySSPC SHOP QUALIFICATION COMMITTEEEric S. Kline, ChairpersonL. Brian CastlerHeather GilmerCurt HuberRobert W. HummelZane KenistonMichael J. LeoteWilliam

15、 M. MedfordThomas W. NealJohn S. PanicoGlenn R. TaboltJeff TheoTerry WarrenJohn P. WeisnerCertification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatingsv TABLE OF CONTENTS1. Purpose 12. Scope 13. Refe

16、rences 14. Definitions 25. Management Responsibility .35.1 Policy . 35.2 Direction and Leadership 35.3 Resources 45.3.1 Personnel 45.3.2 Buildings, Workspace and Associated Utilities . 45.3.3 Process Equipment 45.3.4 Inspection, Measuring, and Test Equipment 45.4 Document Requirements . 45.4.1 Organ

17、izational Chart 45.4.2 Job Descriptions, Qualifications, and Biographical Information . 45.4.3 Facility Plan . 55.4.4 Equipment List 55.4.5 Project List . 56. Contract and Project Specification Review and Communication .57. Coating System Communication .58. Document and Data Control 58.1 Review and

18、Approval . 58.2 Revision Control 68.3 Access 68.4 Obsolescence . 68.5 Transmittal . 68.6 Customer Requirements 69. Control of Quality Records 69.1 Storage 69.2 Retention . 69.3 Minimum Required Quality Records 610. Purchasing Documents .610.1 Purchasing 610.2 Purchasing Data . 610.3 Evaluation of Su

19、bcontractors . 710.4 Qualification and Evaluation of Suppliers 711. Material 711.1 Container 711.2 Storage 711.3 Certificate of Conformance for Coating - Requirements 712. Process Control .712.1 Surface Preparation . 712.2 Coating Mixing and Application 712.2.1 Application Records 812.2.2 Equipment

20、8vi Certification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatings13. Inspection and Testing 813.1 Assignment of Inspection of Surface Prepartion and Application of Coating . 813.2 Inspection Records

21、. 914. Verification of Accuracy of Inspection, Measuring, and Test Equipment .915. Control of Nonconformities .916. Corrective Action 917. Handling, Storage, and Delivery of Product and Materials .1018 Training .1018.1 Qualification and Training of Production Personnel . 1018.2 Qualification and Tra

22、ining of Inspection Personnel. 1019. Internal Audit 11Certification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatings1 may be to suspend coating operations until ambient conditions are acceptable.Open

23、(Exposed) Shop: An open shop is a permanent or semi-permanent site at the firms location for certification open to all ambient conditions. The area is exposed to outdoor weather conditions and airborne contaminants. The site provides no controls of temperature, humidity, or ventilation in the blast

24、or coating areas. Drying and curing of coated items takes place under ambient conditions. Coating storage areas have either fixed or portable heating or cooling equipment. A method of control for this shop descriptor may be to suspend coating operations until conditions are acceptable.2. ScopeThis S

25、tandard describes requirements for certification of firms that apply complex painting systems as defined in this Standard. The requirements of this Standard are applied to the quality management system of a certified Firm inde-pendent of individual project requirement for Certifica-tion to this Stan

26、dard. The coating quality management system of a Firm, not its products, is certified. Certifi-cation to this Standard is neither an inspection nor an endorsement of product, surface preparation, or coating application. The Standard includes all functions and responsibilities that apply to surface p

27、reparation and coating in a shop environment for new steel or for steel which has been previously coated and blast-cleaned and is free of hazardous paint (lead, etc.) when it arrives at the shop. The scope of this Standard does not include design, fabrication, manufacture, erection, sur-face prepara

28、tion and application of coating in the field, metallizing or galvanizing, powder coating, anodizing, or compliance with safety (OSHA) and environmental (EPA) regulations. The re-painting (including surface preparation) of previously coated items returned to the Firms coating facility for rework is i

29、ncluded in the scope of this Standard; however, removal of previously existing coatings is not included in the scope.1Certification to this Standard cannot be shared or transferred to another company or facility without the written approval of AISC or SSPC. The Firm shall have the capability to meet

30、 all the requirements of this Standard.3. ReferencesThe Firm shall have the reference documents and standards necessary to provide personnel with the requirements of the work. The following references 1 Removal of previously existing coatings may fall under the scope of SSPC-QP 2.1. PurposeThe purpo

31、se of this Standard is to confirm to owners, the design community, and the construction industry that a Firm certified to this Standard has knowledgeable personnel and the organization, experience, procedures, and equip-ment to provide surface preparation and application of complex painting systems

32、in a shop facility in accordance with contract specifications.Independent of the quality-focused purpose that is uni-formly applicable to all Firms certified to this Standard, Firms will be labeled with one of three shop descriptors to communicate the basic description of their facilities. Own-ers,

33、the design community, and the construction industry requiring certification to this Standard may chose to use the shop description label as part of qualification criteria for shop painting facilities. The shop descriptors are defined descending inclusive but not ascending inclusive. For exam-ple, a

34、Firm described as Enclosed also meets the descrip-tion for Covered and Open. A Firm described as Covered also meets the description for Open, but does not meet the description for Enclosed. Firms in any shop descriptor shall provide evidence of proper operating procedures and main-tenance records of

35、 equipment, and evidence of proper coat-ing storage and handling. All contract requirements shall be met, regardless of shop description. Specifiers who require certification to this Standard should evaluate the Firms capacity to complete a specific project independently.Enclosed Shop An enclosed sh

36、op is a facility, enclosure or building (four continuous walls or partitions to grade or floor with a roof) at the firms location for certification where surface preparation, coating, curing, and coat-ing storage are conducted in a controlled environment with fixed or portable ventilation systems. A

37、mbient conditions such as temperature, humidity, dew point and airborne contaminants are controlled and main-tained to meet contract requirements. The work envi-ronment is protected from adverse outdoor weather conditions and outdoor airborne contaminants, so that the surface preparation, coating, a

38、nd curing activities are not jeopardized.Covered ShopA covered shop is located at a site at the firms loca-tion for certification with a roof but is not required to have walls, heating, or humidity control. Sur-face preparation, coating, and curing activities are performed under ambient conditions w

39、ith fixed or portable ventilation systems. The structure provides limited protection from exposure to outdoor weather and airborne contaminants. Coating storage areas have either fixed or portable heating or cooling equip-ment. A method of control for this shop descriptor 2 Certification Standard fo

40、r Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatingsshall be readily available to those who have coating program responsibilities. Firms shall possess the current edition of these references and references consisten

41、t with the requirements of existing contracts.SSPC-PA 1, “ Shop, Field and Maintenance Painting of Steel”SSPC-PA 2, “Measurement of Dry Coating Thickness with Magnetic Gages”SSPC-VIS 1, “Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning”Manufacturers product

42、data sheets, technical bulletins, and other recommendations for materi-als in use.ASTM D 3276, “Standard Guide for Painting Inspectors (Metal Substrates)”4. DefinitionsAs used in this Standard, the word shall or will denotes a mandatory requirement. The word should denotes a guideline or recommendat

43、ion. The word may denotes an obligation to make a choice.AISC. The American Institute of Steel Construction one of the two certifying bodiesASTM. American Society for Testing and MaterialsComplex Coating System. Complex coating systems are defined, for the purpose of this standard, as those that req

44、uire special care in surface preparation, coating component preparation, application control, curing, and in-process inspection. These systems include materi-als such as zinc-rich, epoxy, and urethane coatings. These are typically multiple-coat systems, although only one or two coats of a multi-coat

45、 system may be shop-applied. Contract Documents. The documents that define the responsibilities of the parties that are involved in surface preparation and coating. These documents typically include the design drawings, the specifications, special provisions, and the contract.Corrective Action (CA).

46、 The action or actions under-taken to identify and eliminate the root cause of a product or process nonconformance to prevent its recur-rence. Corrective action is not the repair or rework of identified nonconforming product or process to meet specified requirements.Customer. Entity (e.g., the gener

47、al contractor, owner, or specifier) contracting with the Firm for surface prepara-tion and coating application.Design Drawings. The graphic and pictorial portions of the contract documents showing the design and dimen-sions of the work. These documents generally include general notes, pay item quant

48、ities, fabricated item and coating details, and notes associated with specific items or required methods.Documented Procedure. A procedure that is docu-mented in writing or other graphical format. It can include written procedures or instructions, drawings, diagrams, charts, specifications and excer

49、pts of, or references to, appropriate technical standards or codes. Documentation shall:Provide the purpose of the procedure Describe the sequence of steps taken to carry out a particular course of action.Assign responsibilities for completion Identify management responsibility for review of the procedureIdentify quality records that are generated. Where the term “documented procedure” appears within this Standard, it indicates that the procedure is estab-lished, documented, implemented