1、Side-pocket MandrelsANSI/API SPECIFICATION 19G1FIRST EDITION, MAY 2010EFFECTIVE DATE: NOVEMBER 1, 2010ERRATA, DECEMBER 2014CONTAINS API MONOGRAM ANNEX AS PART OF U.S. NATIONAL ADOPTIONISO 17078-1:2004 (Modified) Petroleum and natural gas industriesDrilling and production equipment, Part 1Side-pocket
2、 mandrelsSide-pocket MandrelsUpstream SegmentANSI/API SPECIFICATION 19G1FIRST EDITION, MAY 2010EFFECTIVE DATE: NOVEMBER 1, 2010ERRATA, DECEMBER 2014CONTAINS API MONOGRAM ANNEX AS PART OF U.S. NATIONAL ADOPTIONISO 17078-1:2004 (Modified) Petroleum and natural gas industriesDrilling and production equ
3、ipment,Part 1Side-pocket mandrelsSpecial NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees,
4、or other assignees make anywarranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in
5、 this publication. Neither API nor any of APIs employees, subcontractors,consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assu
6、re theaccuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, orguarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any
7、authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding wh
8、en and where these publications should be utilized. The formulation and publication of API publicationsis not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely
9、responsible for complying with all the applicable requirements of that standard. API does not represent,warrant, or guarantee that such products do in fact conform to the applicable API standard.Users of this specification should not rely exclusively on the information contained in this document. So
10、und business,scientific, engineering, and safety judgment should be used in employing the information contained herein.All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording,
11、or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2009 American Petroleum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any right, by impl
12、ication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring anyone against liability for infringement of letters patent.This document was produced under API standar
13、dization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this publication or comments and questions concerning the procedures under whichthis publication was d
14、eveloped should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof the material published herein should also be addressed to the director.Generally, API standar
15、ds are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materi
16、als is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiContents Page Foreword . ii Introduction iii 1 Scope 1 2 Normative references
17、 1 3 Terms and definitions . 2 4 Abbreviated terms . 7 5 Functional specification . 7 5.1 General . 7 5.2 Functional characteristics 7 5.3 Well parameters . 8 5.4 Operational parameters 9 5.5 Compatibility with related well devices . 9 5.6 Environmental service classes 10 5.7 Design validation . 10
18、5.8 Product functional testing grades . 10 5.9 Quality-control grades 10 5.10 Additional requirements . 10 6 Technical specification . 11 6.1 General . 11 6.2 Technical characteristics 11 6.3 Design criteria 12 6.4 Design verification 13 6.5 Allowable design changes 13 6.6 Design validation . 14 6.7
19、 Product-functional testing requirements 14 7 Supplier/manufacturer requirements 15 7.1 General . 15 7.2 Documentation and data control . 15 7.3 Product identification requirements 17 7.4 Quality-control requirement . 17 7.5 Heat treatment requirements 19 7.6 Welding requirements . 20 7.7 Non-destru
20、ctive examination (NDE) requirements 20 7.8 Storage and shipping preparation . 22 7.9 Repair 23 Annex A (normative) Environmental-service requirements . 24 Annex B (normative) Design-validation requirements 26 Annex C (normative) Product-functional testing requirements . 30 Annex D (normative) Quali
21、ty-control requirements 33 Annex E (informative) Operating performance envelope . 35 Annex F (informative) Schematics of side-pocket mandrels 38 Annex G (normative) Identification and explanation of deviations . 40 Annex H (informative) API Monogram. 41 Bibliography 43 ii Foreword ISO (the Internati
22、onal Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been
23、 established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standa
24、rdization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for
25、voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all
26、such patent rights. ISO 17078-1 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 17078 consists of the following parts, under the general titl
27、e Petroleum and natural gas industries Drilling and production equipment: Part 1: Side-pocket mandrels Part 2: Flow-control devices for side-pocket mandrels Part 3: Latches, seals, and interface data for side-pocket mandrels and flow control devices A part 4 dealing with practices for side-pocket ma
28、ndrels and related equipment is under development. Introduction This part of ISO 17078 has been developed by users/purchasers and suppliers/manufacturers of side-pocket mandrel products intended for use in the worldwide petroleum and natural gas industry. This part of ISO 17078 is intended to provid
29、e requirements and information to all parties who are involved in the specification, selection, manufacture, testing and use of side-pocket mandrel products. Further, this part of ISO 17078 addresses supplier/manufacturer requirements that set the minimum parameters with which each supplier/manufact
30、urer shall comply, in order to be able to claim conformity with this part of ISO 17078. This has been structured to allow different quality control grades to support quality control, design-validation, design-verification, and product-functional testing. These variations allow the user/purchaser to
31、select the grades that are required for a specific application. If the user/purchaser does not specify a specific grade for the following categories, the supplier/manufacturer will meet the requirements of grade 3. Well environmental service classes. There are four environmental service classes for
32、side-pocket mandrel products that provide the user/purchaser with a range of choices to select products to meet varying environmental conditions. Design-validation grades. There are three design validation grades for side-pocket mandrel products that provide the user/purchaser with a range of techni
33、cal and performance requirements. Users of this part of ISO 17078 should be aware that requirements in addition to those outlined herein might be needed for individual applications. This part of ISO 17078 is not intended to inhibit a supplier/manufacturer from offering, or the user/purchaser from ac
34、cepting, alternative equipment or engineering solutions. Where an alternative is offered, the supplier/manufacturer should identify any variations from this part of ISO 17078 and provide details. Product-functional testing grades. There are three product functional testing grades for side-pocket man
35、drel products that provide the user/purchaser with a range of choices for validating that individual products manufactured under this part of ISO 17078 meet the design specifications. Quality-control grades. There are three quality-control grades that provide the user/purchaser with varying grades o
36、f quality control requirements to meet specific preferences or applications. Additional quality upgrades can be specified by the user/purchaser as supplemental requirements. Annexes A, B, C and D of this part of ISO 17078 are normative requirements; Annexes E and F are informative. NOTE This U.S. na
37、tional adoption as API 19G1 incorporates ISO 17078-1:2004, Amendment 1. 1 Petroleum and natural gas industries Drilling and production equipment Part 1: Side-pocket mandrels 1 Scope This part of ISO 17078 provides requirements for side-pocket mandrels used in the petroleum and natural gas industry.
38、This part of ISO 17078 includes specifying, selecting, designing, manufacturing, quality control, testing, and preparation for shipping of side-pocket mandrels. This part of ISO 17078 does not address nor include requirements for end connections between the side-pocket mandrels and the well conduit.
39、 The installation and retrieval of side-pocket mandrels is outside the scope of this part of ISO 17078. Additionally, this part of ISO 17078 does not include specifications for centre-set mandrels, or mandrels that employ or support tubing-retrievable flow control devices. This part of ISO 17078 doe
40、s not include gas-lift or any other flow-control valves or devices, latches, and/or associated wire line equipment that can or cannot be covered in other ISO specifications. The side-pocket mandrels to which this part of ISO 17078 refers are independent devices that can accept installation of flow-c
41、ontrol or other devices down-hole. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments)
42、applies. ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (Scales A, B, C, D, E, F, G, H, K, N, T) ISO 6892, Metallic materials Tensile testing at ambient temperature ISO 9000:2000, Quality management s
43、ystems Fundamentals and vocabulary ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 11960:2001, Petroleum and natural gas industries Steel pipes for use as casing or tubing for wells ISO 15156-1, Petroleum and natural gas industries Materials for use in H2S-containi
44、ng environments in oil and gas production Part 1: General principles for selection of cracking-resistant materials ISO 15156-2, Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production Part 2: Cracking-resistant carbon and low alloy steels, and
45、the use of cast irons 2 API SPECIFICATION 19G1 ISO 15156-3, Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production Part 3: Cracking-resistant CRAs (corrosion-resistant alloys) and other alloys ANSI/NCSL Z540-1, Calibration Laboratories and Mea
46、suring and Test Equipment General Requirements1)ASME Boiler and Pressure Vessel Code, Section V, Nondestructive Examination2)ASME Boiler and Pressure Vessel Code, Section VIII, Pressure Vessels, Division 1, Rules for Construction of Pressure Vessels ASME Boiler and Pressure Vessel Code, Section IX,
47、Welding and Brazing Qualifications ASTM E94, Standard Guide for Radiographic Examination3)ASTM E140, Standard Hardness Conversion Tables for Metals ASTM E165, Standard Test Method for Liquid Penetrant Examination ASTM E709, Standard Guide for Magnetic Particle Examination BS 2M 54:1991, Specificatio
48、n for temperature control in the heat treatment of metals4)SAE AMS-H-6875:1998, Heat Treatment of Steel Raw Materials5)3 Terms and definitions For the purpose of this document, the terms and definitions given in ISO 9000:2000 and the following apply. 3.1 acceptance agreement/acknowledgement that sid
49、e-pocket mandrel component(s) and/or assembly(ies) can be used without restriction 3.2 certificate of conformance documentation declaring that a specific side-pocket mandrel meets the requirements of this part of ISO 17078 and the requirements of the functional specification 3.3 coating internal and/or external application of a material to a side-pocket mandrel for corrosion protection, paraffin control, etc. 3.4 compressive load force creating compression that may be applied to a side-pocket mandrel 3.5 date of manufacture date of manufacturer
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