API SPEC Q2-2011 Specification for Quality Management System Requirements for Service Supply Organizations for the Petroleum and Natural Gas Industries (FIRST EDITION ADD 1 JUNE 20.pdf

1、Specification for Quality Management System Requirements for Service Supply Organizations for the Petroleum and Natural Gas IndustriesAPI SPECIFICATION Q2FIRST EDITION, DECEMBER 2011 ADDENDUM 1, JUNE 2016Specification for Quality Management System Requirements for Service Supply Organizations for th

2、e Petroleum and Natural Gas IndustriesUpstream SegmentAPI SPECIFICATION Q2FIRST EDITION, DECEMBER 2011Special NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API

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16、standardsapi.org.iiiContentsPage1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References . . . . . . . . . . . . . .

18、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Terms, Definitions, Abbreviations, and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 Terms and Definitions. . . . . . . . . . . .

19、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Abbreviations and acronyms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Quality Management System

20、Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.2 Managem

21、ent Responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.3 Organization Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22、 . . . . 54.4 Documentation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.5 Control of Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23、 . . . . . . . . . . . . . . . 75 Realization of Service and Service-related Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.1 Contract Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24、. . . . . . . . . . . . . . . . . . . . 75.2 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.3 Risk Assessment and Management . . . . . . . . . . . . . . . . . . . . . . . . .

25、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.4 Design and Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.5 Contingency Planning . . . . . . . . . . . . . . . . . . . . . . . . .

26、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.6 Purchasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.7 Execution of Service . . . . . . . . .

27、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125.8 Control of Testing, Measuring, Monitoring and Detection Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.9 Service Performance Validation . . . . . . . .

28、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.10 Control of Nonconformities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165.11 Management of Change . . . . .

29、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Quality Management System Measurement, Analysis, and Improvement . . . . . . . . . . . . . . . . . . . . . . . . . 176.1 General . . . . . . . . . . . . . . . . . . . . . .

30、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.2 Monitoring, Measuring and Improving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.3 Analysis of Data. . . . . .

31、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186.4 Improvement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32、. 186.5 Management Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、 . . . . . . . . . . . . . . . . . . . 21vIntroductionThis document has been developed to address quality management systems for the service supply organizations forthe upstream petroleum and natural gas industries. It defines the fundamental quality management systemrequirements for those claiming

34、conformity to the requirements of this document. When coupled with customer-specific requirements, the document creates a basis for the quality management system. Although qualitymanagement system requirements for service supply organizations may be addressed in other management systemdocuments, thi

35、s document has been created to provide specific guidance to facilitate quality management systemdevelopment and implementation for service supply organizations.The requirements of this document are consistent with those of many other quality management system documents(for example, API Spec Q1). The

36、se generic requirements are supplemented by additional requirements that target theexecution of services or provision of service-related products in the execution of the service. The requirements arestructured in a way to minimize the likelihood of nonconformity in the execution of a service. While

37、this document may include some elements of other management systems, it does not include all requirementsspecific to those systems, such as those particular to environmental management, occupational health and safetymanagement, financial management or risk management. This document may be used eithe

38、r in conjunction with orindependent of other industry-specified documents. This document can be used by internal and external parties, including certification bodies, to assess theorganizations ability to meet customer and legal requirements applicable to the service and the organizations ownrequire

39、ments.This document promotes the integration of a process approach into the application of specific clauses whendeveloping, implementing and improving the effectiveness of a quality management system. This provides forcontinuous control over the stated requirements, as well as facilitating the overl

40、ap of processes. For a service organization to function effectively, it has to determine and manage numerous linked activities. Anactivity that transforms inputs into outputs can be considered a process. Process activities include determination ofneed throughout the service supply organization, prov

41、ision of resources and service-related product, identification ofthe proper sequence or order in a series of activities, monitoring and measuring the effectiveness of the activitiesperformed, applying changes or corrections to those activities as needed. Goal of the DocumentThe goal of this document

42、 is to provide the minimum requirements for the development of a quality managementsystem that provides for continual improvement, emphasizes defect prevention and strives to minimize variation andwaste from service supply organizations. It is designed to promote reliability in service supply organi

43、zations for theupstream petroleum and natural gas industries.It is not the intent of this document to imply uniformity in the structure of quality management systems or uniformity ofdocumentation.vii1Specification for Quality Management System Requirements for Service Supply Organizations for the Pe

44、troleum and Natural Gas Industries1Scope1.1 ApplicationThis document defines the quality management system requirements for service supply organizations for thepetroleum, and natural gas industries. It is intended to apply to the execution of upstream services during exploration,development and prod

45、uction in the oil and gas industry. This includes activities involved in oil and gas wellconstruction, intervention, production, and abandonment. This document applies to activities associated with wellservicing, equipment repair/maintenance, and inspection activities.This document specifies require

46、ments of a quality management system for an organization to demonstrate its abilityto consistently provide services that meet customer, legal, and other applicable requirements.This document was developed by a group of upstream technical experts. While this document and/or portions thereofcould be a

47、pplicable to other industry segments, it is recommended that other segments carefully review theserequirements to determine their applicability and if necessary develop a segment annex identifying any segment-specific requirements. 1.2 ExclusionsWhen an organization performs activities addressed by

48、this document, including the provision of service-relatedproduct, all requirements shall be performed and no claims to exclusion of those requirements shall be permitted.Where exclusions may be possible or where service-related product is not provided, the basis for claiming exclusionsshall be ident

49、ified and such exclusions shall not affect the organizations ability, or responsibility, to meet customerand applicable regulatory requirements. Exclusions shall be limited to requirements within the following clauses: 5.7.3 Identification and Traceability5.7.4 Service-related Product Status5.7.6 Preservation of Service-related Product5.7.7 Validation of Service-related Product5.7.8 Preventive Maintenance, Inspection and Test ProgramWhere claims of conformity are made, exclusions shall be identified in conjunction with these claims.The quality management system requirements specif