API STD 2217A-2009 Guidelines for Safe Work in Inert Confined Spaces in the Petroleum and Petrochemical Industries (Fourth Edition)《石油和石化工业中惰性封闭空间安全工作指南.第4版[作废 API PUBL 2217A API P.pdf

1、Guidelines for Safe Work in Inert Confined Spaces in the Petroleum and Petrochemical Industries API STANDARD 2217A FOURTH EDITION, JULY 2009Guidelines for Safe Work in Inert Confined Spaces in the Petroleum and Petrochemical IndustriesDownstream SegmentAPI STANDARD 2217A FOURTH EDITION, JULY 2009Spe

2、cial NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and

3、equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations to comply with authorities having jurisdiction.Information concerning safety and health risks and proper precautions with respect to particular materials and conditions sh

4、ould be obtained from the employer, the manufacturer or supplier of that material, or the material safety datasheet.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the a

5、ccuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors, consultants, or other assig

6、nees represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no repre

7、sentation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict.API publications are pub

8、lished to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API pub

9、lications is not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does no

10、t represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, w

11、ithout prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2009 American Petroleum InstituteForewordBecause inert gas blankets provide protection while introducing significant hazards, many facilities operate

12、on the principle, “If inert entry is not necessary, use another method.” Where inert entry is to be conducted, this standard provides guidelines to aid employers in preparing specific procedures for working safely in inert confined spaces. API 2217A guidance is intended to represent good practice as

13、 required by experienced owner facilities and practiced by specialist service companies. This standard recognizes that because of its unique nature, the hazards and requirements for inert entry are generally greater than for “normal” permit-required confined space (PRCS) entry. The emphasis is on sa

14、fe entry work practices and equipment (such as multiple source respiratory protection) which are not necessarily addressed in regulations. Thus, API 2217A is not a compliance document although a number of OSHA regulatory requirements are incorporated by reference. OSHA regulations are available dire

15、ctly from the internet at www.osha.gov. Facilities outside the United States should review relevant legal requirements in their jurisdiction. In May 1971, API published Petroleum Safety Datasheet (PSD) 2211, Precautions While Working in Reactors Having an Inert Atmosphere. In 1987, API Publication 2

16、217A, Guidelines for Work in Inert Confined Spaces in the Petroleum Industry, expanded on the 1971 safety datasheet. A Second Edition appeared in September 1997. The Third Edition, API Standard 2217A, Guidelines for Work in Inert Confined Spaces in the Petroleum and Petrochemical Industries, updated

17、 prior guidance based on both experience and regulations. That revision included input from both owners and inert entry contract service providers. This Fourth Edition carries forward content from the Third Edition, with increased emphasis on safety for nonentrants, lack of inert gas warning propert

18、ies and updated references. The essential elements of this publication are based on current industry safe operating practices, consensus standards and regulations. Federal, state, and local regulations or laws may contain additional requirements that must be taken into account.Several sections of AP

19、I 2217A draw attention to the insidious nature of inert gas atmospheres. Oxygen-deficient inert atmosphere gases provide no warning of their deadly nature. Those supervising inert entry are charged with providing hazard information and warning to those working near the inert “hot zone.” Special care

20、 must be taken to prevent unplanned inert entry and ill-conceived rescue attempts, and administrative safeguards are outlined. Section 8.2 specifically addresses the concern for safety of nonentry personnel which is integrated throughout this standard.Nothing contained in any API publication is to b

21、e construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.

22、This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning th

23、e procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be

24、 addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202)

25、 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standardsapi.org.iiiContentsPage1 Scope and

26、Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27、. . . . . . . 11.2 Special Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28、. . . . . . . . . . . . . . . . . . . 23 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Administrative Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54.1 Written Procedures and Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54.2 Entry Supervisor . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54.3 Contractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Hazards and Risks. . . . . . . . .

31、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.1 Concept of Hazard vs Risk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.2 Oxygen De

32、ficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.3 Fires and Explosions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、 . . . . . . . 85.4 Pyrophoric Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.5 Physical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34、. . . . . . . . . . . . . . . . . . . . . . . 105.6 Hazardous Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Pre-entry Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.2 Permits . . . . . . . . . . . . . . . . . . . . . . .

36、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.3 Breathing Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.4 Inert Gas

37、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.5 Lockout/Tagout (Isolation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38、. . . . . . . . . . 146.6 Ignition Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.7 Radiation Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39、 . . . . . . . . . . . . . . . . . . . . . . . . . . 156.8 On-site Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156.9 Confined Space Temperatures and Heat Stress . . . . . . . . . . . . . . . .

40、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156.10 Testing and Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Personal Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .

41、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.2 Respiratory Protection . . . . . .

42、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177.3 Clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187.

43、4 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187.5 Attendant(s) Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44、. . . . . . . . . . 197.6 Entrant(s) Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207.7 Rescue and Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45、 . . . . . . . . . . . . . . . . 207.8 Emergency Rescue Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Other Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46、 . . . . . . . . . . . . . . . . . . . . . . . 218.1 Key Items to Recognize for Safe Inert Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228.2 Safety of Nonentry Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47、. . . . . . . . . . . . . . . . . . . . . . . . . . 22Annex A State of Maine Checklist for Breathing Air Quality and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Figures1 Depiction of Flammable Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9vPageTables1 Inert Entry Hazards and Potential Risks. . . . . . . . . . .

49、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Flammable Range and Limiting Oxygen Concentrations for Example Substances . . . . . . . . . . . . . . . . . 103 Continuous Monitoring During Inert Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17vi1Guidelines for Safe Work in Inert Confined Spaces in thePetroleum and Petrochemical Industries1 Scope and Special Considerations1.1 ScopeThis standard provides guidelines for safely entering and working in and near confined spaces that have inert