ANSI AD20966-2016 Automatic milking installations - Requirements and testing.pdf

1、 ANSI/ASABE AD20966:2007 MAR2016 Automatic milking installations Requirements and testing American Society of Agricultural and Biological Engineers ASABE is a professional and technical organization, of members worldwide, who are dedicated to advancement of engineering applicable to agricultural, fo

2、od, and biological systems. ASABE Standards are consensus documents developed and adopted by the American Society of Agricultural and Biological Engineers to meet standardization needs within the scope of the Society; principally agricultural field equipment, farmstead equipment, structures, soil an

3、d water resource management, turf and landscape equipment, forest engineering, food and process engineering, electric power applications, plant and animal environment, and waste management. NOTE: ASABE Standards, Engineering Practices, and Data are informational and advisory only. Their use by anyon

4、e engaged in industry or trade is entirely voluntary. The ASABE assumes no responsibility for results attributable to the application of ASABE Standards, Engineering Practices, and Data. Conformity does not ensure compliance with applicable ordinances, laws and regulations. Prospective users are res

5、ponsible for protecting themselves against liability for infringement of patents. ASABE Standards, Engineering Practices, and Data initially approved prior to the society name change in July of 2005 are designated as “ASAE“, regardless of the revision approval date. Newly developed Standards, Engine

6、ering Practices and Data approved after July of 2005 are designated as “ASABE“. Standards designated as “ANSI“ are American National Standards as are all ISO adoptions published by ASABE. Adoption as an American National Standard requires verification by ANSI that the requirements for due process, c

7、onsensus, and other criteria for approval have been met by ASABE. Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majority,

8、but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. CAUTION NOTICE: ASABE and ANSI standards may be revised or withdrawn at any time. Additionally, procedures of ASABE require that action be taken

9、 periodically to reaffirm, revise, or withdraw each standard. Copyright American Society of Agricultural and Biological Engineers. All rights reserved. ASABE, 2950 Niles Road, St. Joseph, Ml 49085-9659, USA, phone 269-429-0300, fax 269-429-3852, hqasabe.org ANSI/ASABE AD20966:2007 MAR2016 Copyright

10、American Society of Agricultural and Biological Engineers 1 ANSI/ASABE AD20966:2007 MAR2016 Revision approved March 2016 as an American national Standard Automatic milking installations Requirements and testing These materials are subject to copyright claims of ISO and ASABE. No part of this publica

11、tion may be reproduced in any form, including an electronic retrieval system, without the prior written permission of ASABE. All requests pertaining to ANSI/ASABE AD20966:2007 Standard should be submitted to ASABE. ISO 20966, Automatic milking installations Requirements and testing, was created with

12、 consultation of US and ASABE experts to integrate with other milking machine standards. Adoption with deviations of the ISO document proposed by the ASABE Milk Handling Equipment Committee, approved by the Information and Electrical Technologies Division and adopted by ASABE January 2011; approved

13、by ANSI February 2011; revised March 2016; revision approved March 2016. Keywords: Automatic milking, Dairy, Milking, Milking machine, Robotic milking 0 Foreword 0.1 ANSI/ASABE AD20966:2007 MAR2016, Automatic milking installations Requirements and testing, is an adoption with deviations of the ident

14、ically titled ISO Standard ISO 20966:2007, Automatic milking installations Requirements and testing. Deviations noted in the following Foreword sections pertain to those provisions where harmonization could not be achieved between ASABE and the International Standard. 0.2 ANSI/ASABE AD 20966:2007 MA

15、R2016 specifies requirements for the construction of automatic milking installations (AMI), including specific safety and hygiene aspects and minimum performance requirements and testing, in addition to those described in ISO 5707 and ISO 6690. ISO 5707 has been adopted with deviations by ASABE as A

16、NSI/ASABE AD5707:2007 and ISO 6690 has been adopted with deviations by ASABE as ANSI/ASABE AD6690:2007. It does not contain requirements for the design of the building in which the milking installation is installed. 0.3 Twenty-one Normative references are listed in ISO 20966:2007. The responsible AS

17、ABE committee has reviewed these references and approves the following deviations: 0.3.1 Replace ISO 3918, Milking machine installations Vocabulary; with ANSI/ASABE AD3918:2007, Milking machine installations Vocabulary. Any reference to ISO 3918 in the printed portion of ISO 20966 shall be replaced

18、by ANSI/ASABE AD3918:2007. 0.3.2 Replace ISO 5707, Milking machine installations Construction and performance; with ANSI/ASABE AD5707:2007, Milking machine installations Construction and performance. Any reference to ISO 5707 in the printed portion of ISO 20966 shall be replaced by ANSI/ ASABE AD570

19、7:2007. 0.3.3 Replace IEC 60227-1, Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V Part 1: General requirements; with National Electrical Code, published by the National Fire Protection Association. 0.3.4 Replace IEC 60245-1, Rubber insulated cables Rated voltages

20、 up to and including 450/750 V Part 1: General requirements; with National Electrical Code, published by the National Fire Protection Association. ANSI/ASABE AD20966:2007 MAR2016 Copyright American Society of Agricultural and Biological Engineers 2 0.3.5 Replace IEC 60947-4-1, Low-voltage switchgear

21、 and control gear Part 4-1: Contactors and motor starters Electromechanical contactors and motor starters; with National Electrical Code, published by the National Fire Protection Association. 0.3.6 Replace IEC 61800-1, Adjustable speed electrical power drive systems Part 1: General requirements Rat

22、ing specifications for low-voltage adjustable speed d. c. power drive systems; with National Electrical Code, published by the National Fire Protection Association. 0.3.7 Remove EN 13732, Food processing machinery Bulk milk coolers on farms Requirements for construction, performance, suitability for

23、 use, safety and hygiene. 0.3.8 Add the following Normative References: ANSI/ASAE S493.1, Guarding for Agricultural Equipment ANSI/ASABE AD6690:2007, Milking machine installations Mechanical tests. NOTE: Defer to manufacturers recommendations for effective reserve calculations and test methods for A

24、MI systems. 3-A Sanitary Standards, Inc. 3-A 63-, Sanitary Fittings for Milk and Milk Products 3-A Sanitary Standards, Inc. 3-A 33-, Sanitary Standards for Polished Metal Tubing for Dairy Products 3-A Sanitary Standards, Inc. 3-A 2-, Sanitary Standards for Centrifugal and Positive Rotary Pumps for M

25、ilk and Milk Products 3-A Sanitary Standards, Inc. 3-A 18-, Multiple-use Rubber and Rubber-like Materials Used as Product Contact Surfaces in Dairy Equipment 3-A Sanitary Standards, Inc. 3-A 20-, Multiple-use Plastic Materials Used as Product Contact Surfaces in Dairy Equipment NFPA-70, National Ele

26、ctric Code 0.3.9 Informative references 3-A Sanitary Standards, Inc. 3-A 606-, Accepted Practices for the Design, Fabrication and Installation of Milking and Milk Handling Equipment 0.4 This standard has been approved as an American National standard by ANSI (American National Standards Institute).

27、ISO 20966, Automatic milking installations Requirements and testing, was created with consultation of US and ASABE experts to integrate with other milking machine standards. 0.5 This standard deviates from ISO 20966:2007 as follows: 0.5.1 See Section 0.3 for Normative references deviations. Text of

28、ISO 20966:2007, Automatic milking installations Requirements and testing, follows. WARNING Some of the tests specified in this International Standard involve procedures which could lead to a hazardous situation. The attention of any person performing tests in accordance with this International Stand

29、ard is drawn to the need to be appropriately trained in the type of work to be carried out. It is left to the responsibility of the user to check all national regulatory conditions and health and safety requirements applicable for the relevant country. ANSI/ASABE AD20966:2007 MAR2016 Copyright Ameri

30、can Society of Agricultural and Biological Engineers 3 1 Scope This International Standard specifies requirements for the construction of automatic milking installations (AMI), including specific safety and hygiene aspects and minimum performance requirements and testing, in addition to those descri

31、bed in ISO 5707 ANSI/ ASABE AD5707:2007 and ISO 6690 ANSI/ASABE AD6690:2007. It does not contain requirements for the design of the building in which the milking installation is installed. 2 Normative references The following referenced documents are indispensable for the application of this documen

32、t. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3600, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment Operators manuals Content and presentation

33、ISO 3918, Milking machine installations Vocabulary ANSI/ASABE AD3918:2007, Milking machine installations Vocabulary ISO 4413, Hydraulic fluid power General rules relating to systems ISO 4414, Pneumatic fluid power General rules relating to systems ISO 5707, Milking machine installations Construction

34、 and performance ANSI/ASABE AD5707:2007, Milking machine installations Construction and performance ISO/TR 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning ISO/TR 11688-2, Acoustics Recommended practice for the design of low-noise machinery

35、 and equipment Part 2: Introduction to the physics of low-noise design ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical prin

36、ciples ISO 13852:1996, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs ISO 14159, Safety of machinery Hygiene requirements for the design of machinery IEC 60204-1:2005, Safety of machinery Electrical equipment of machines Part 1: General requirements IEC

37、 60227-1, Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V Part 1: General requirements National Electrical Code, published by the National Fire Protection Association. IEC 60245-1, Rubber insulated cables Rated voltages up to and including 450/750 V Part 1: Genera

38、l requirements National Electrical Code, published by the National Fire Protection Association. IEC 60529:2001, Degrees of protection provided by enclosures (IP code) IEC 60825-1:2001, Safety of laser products Part 1: Equipment classification, requirements and users guide ANSI/ASABE AD20966:2007 MAR

39、2016 Copyright American Society of Agricultural and Biological Engineers 4 IEC 60947-4-1, Low-voltage switchgear and control gear Part 4-1: Contactors and motor starters Electromechanical contactors and motor starters National Electrical Code, published by the National Fire Protection Association. I

40、EC 60947-5-1, Low-voltage switchgear and control gear Part 5-1: Control circuit devices and switching elements Electromechanical control circuit devices IEC 61800-1, Adjustable speed electrical power drive systems Part 1: General requirements Rating specifications for low-voltage adjustable speed d.

41、 c. power drive systems National Electrical Code, published by the National Fire Protection Association. EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 13732, Food processing machinery Bulk milk coolers on farms Requirements for constr

42、uction, performance, suitability for use, safety and hygiene ANSI/ASAE S493.1, Guarding for Agricultural Equipment ANSI/ASABE AD6690:2007, Milking machine installations Mechanical tests. NOTE: Defer to manufacturers recommendations for effective reserve calculations and test methods for AMI systems.

43、 3-A Sanitary Standards, Inc. 3-A 63-, Sanitary Fittings for Milk and Milk Products 3-A Sanitary Standards, Inc. 3-A 33-, Sanitary Standards for Polished Metal Tubing for Dairy Products 3-A Sanitary Standards, Inc. 3-A 2-, Sanitary Standards for Centrifugal and Positive Rotary Pumps for Milk and Mil

44、k Products 3-A Sanitary Standards, Inc. 3-A 18-, Multiple-use Rubber and Rubber-like Materials Used as Product Contact Surfaces in Dairy Equipment 3-A Sanitary Standards, Inc. 3-A 20-, Multiple-use Plastic Materials Used as Product Contact Surfaces in Dairy Equipment NFPA-70, National Electric Code

45、0.3.9 Informative references 3-A Sanitary Standards, Inc. 3-A 606-, Accepted Practices for the Design, Fabrication and Installation of Milking and Milk Handling Equipment 3 Definitions For the purposes of this document, the terms and definitions given in ISO 3918 ANSI/ASABE AD3918 and the following

46、apply. 3.1 control system assembly of hardware and software components to start, operate and stop the AMI 4 Safety and hygiene requirements The safety requirements given in Annex A apply. The hygiene requirements given in ISO 14159 apply. ANSI/ASABE AD20966:2007 MAR2016 Copyright American Society of

47、 Agricultural and Biological Engineers 5 5 Functional requirements 5.1 General The milking machine shall fulfill the requirements specified in ISO 5707 ANSI/ASABE AD5707. It shall be possible to operate the AMI both for milking and testing purposes. 5.2 Preparation before milking 5.2.1 Cleaning of t

48、eats There shall be provision to clean the teats and the parts of the udder in contact with the liners without injuring the animal. The result of the cleaning operation is checked by inspection of the teat and udder areas after operation. NOTE Annex B presents an example of a method of evaluating th

49、e inspection of cleaning of teats and udders, although the ultimate result of cleaning is the milk quality in the bulk milk tank. 5.2.2 Foremilking There shall be provisions for separation of the foremilk from the milk intended for human consumption. Information shall be provided about the procedures regarding separation of foremilk, and how to inspect the performance. The performance of the foremilk separation s