ANSI AD4254-13-2013 Agricultural machinery - Safety - Part 13 Large rotary mowers.pdf

1、 ANSI/ASABE AD4254-13:2012 OCT2013 Agricultural machinery Safety Part 13: Large rotary mowers American Society of Agricultural and Biological Engineers ASABE is a professional and technical organization, of members worldwide, who are dedicated to advancement of engineering applicable to agricultural

2、, food, and biological systems. ASABE Standards are consensus documents developed and adopted by the American Society of Agricultural and Biological Engineers to meet standardization needs within the scope of the Society; principally agricultural field equipment, farmstead equipment, structures, soi

3、l and water resource management, turf and landscape equipment, forest engineering, food and process engineering, electric power applications, plant and animal environment, and waste management. NOTE: ASABE Standards, Engineering Practices, and Data are informational and advisory only. Their use by a

4、nyone engaged in industry or trade is entirely voluntary. The ASABE assumes no responsibility for results attributable to the application of ASABE Standards, Engineering Practices, and Data. Conformity does not ensure compliance with applicable ordinances, laws and regulations. Prospective users are

5、 responsible for protecting themselves against liability for infringement of patents. ASABE Standards, Engineering Practices, and Data initially approved prior to the society name change in July of 2005 are designated as “ASAE“, regardless of the revision approval date. Newly developed Standards, En

6、gineering Practices and Data approved after July of 2005 are designated as “ASABE“. Standards designated as “ANSI“ are American National Standards as are all ISO adoptions published by ASABE. Adoption as an American National Standard requires verification by ANSI that the requirements for due proces

7、s, consensus, and other criteria for approval have been met by ASABE. Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majori

8、ty, but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. CAUTION NOTICE: ASABE and ANSI standards may be revised or withdrawn at any time. Additionally, procedures of ASABE require that action be t

9、aken periodically to reaffirm, revise, or withdraw each standard. Copyright American Society of Agricultural and Biological Engineers. All rights reserved. ASABE, 2950 Niles Road, St. Joseph, Ml 49085-9659, USA, phone 269-429-0300, fax 269-429-3852, hqasabe.org ANSI/ASABE AD4254-13:2012 OCT2013 Copy

10、right American Society of Agricultural and Biological Engineers 1 ANSI/ASABE AD4254-13:2012 OCT2013 Approved October 2013 as an American National Standard Agricultural machinery Safety Part 13: Large rotary mowers These materials are subject to copyright claims of ISO, ANSI, and ASABE. No part of th

11、is publication may be reproduced in any form, including an electronic retrieval system, without the prior written permission of ASABE. All requests pertaining to the ANSI/ASABE AD4254-13:2012 OCT2013 standard should be submitted to ASABE. History of ASAE S474, Agricultural Rotary Mower Safety: Propo

12、sed by the Industrial/Agricultural Mower Manufacturers Council of the Farm and Industrial Equipment Institute; approved by the ASAE Agricultural Safety Committee and by the ASAE Power and Machinery Division Standards Committee; adopted by ASAE April 1987; revised editorially February 1989, July 1989

13、; reconfirmed December 1991; reaffirmed December 1996, December 1997, December 1998; revised February 1999; revised editorially March 2000; reaffirmed February 2004, February 2009; editorial revision February 2009. ASAE S474 was used as the basis document for ISO 4254-13, Agricultural machinery Safe

14、ty Part 13: Large rotary mowers. ASAE S474.1 replaced by an adoption with deviations of ISO 4254-13:2012 October 2013; adoption approved by ANSI October 2013. Keywords: Definitions, Guarding, Mower, Rotary, Safety 0 Foreword 0.1 ANSI/ASABE AD4254-13:2012, Agricultural machinery Safety Part 13: Large

15、 rotary mowers, is an adoption with deviations of the identically titled ISO standard ISO 4254-13:2012, Agricultural machinery Safety Part 13: Large rotary mowers. Deviations noted in the following Foreword sections pertain to those provisions where harmonization could not be achieved between ASABE

16、and the International Standard. 0.2 This part of ISO 4254, when used together with ISO 4254-1, specifies the safety requirements and their verification for the design and construction of towed, semi-mounted, or mounted large rotary mowers with single or multiple cutting elements which have a cutting

17、 diameter of 1 000 mm or greater for any single cutting element assembly, mounted on a propelling tractor or machine, intended for agricultural mowing equipment and designed for shredding crop residue, grass and small brush by impact. It describes methods for the elimination or reduction of hazards

18、arising from the intended use and reasonable foreseeable misuse of these machines by one person (the operator) in the course of normal operation and service. In addition, it specifies the type of information on safe working practices to be provided by the manufacturer. NOTE 1 These machines can be u

19、sed for shredding grass. When used outside agriculture, additional requirements not specified in this part of ISO 4254 can be applicable. This part of ISO 4254 is not applicable to: rotary disc mowers, rotary drum mowers, and flail mowers designed for forage crop harvesting as covered by ISO 4254-12

20、; arm-type large rotary mowers. pedestrian-controlled motor mowers; ANSI/ASABE AD4254-13:2012 OCT2013 Copyright American Society of Agricultural and Biological Engineers 2 lawn mowers covered by ISO 5395. When requirements of this part of ISO 4254 are different from those which are stated in ISO 425

21、4-1, the requirements of this part of ISO 4254 take precedence over the provisions of ISO 4254-1 for machines that have been designed and built according to the provisions of this part of ISO 4254. This part of ISO 4254, taken together with ISO 4254-1, deals with all the significant hazards, hazardo

22、us situations and events relevant to large rotary mowers used as intended and under the conditions foreseen by the manufacturer. (A list of significant hazards is provided in Annex A.) NOTE 2 Example illustrations of two mowers (a rigid-deck large rotary mower and a trail-type multi-section foldable

23、-wing large rotary mower) dealt with in this part of ISO 4254 are shown in C.1. NOTE 3 Example illustrations of mowers not dealt with in this part of ISO 4254 are shown in C.2. This part of ISO 4254 is not applicable to environmental hazards, road safety, electromagnetic compatibility, vibration and

24、 hazards related to moving parts for power transmission. It is also not applicable to hazards related to maintenance or repairs to be carried out by professional service personnel. NOTE 4 ISO 14982 specifies test methods and acceptance criteria for evaluating the electromagnetic compatibility of all

25、 kinds of mobile agricultural machinery. This part of ISO 4254 is not applicable to large rotary mowers which are manufactured before the date of publication of this document by ISO. 0.3 Ten Normative references listed in ISO 4254-13. The responsible ASABE committee has reviewed these references and

26、 approved the following deviations: 0.3.1 Replace ISO 730:2009, Agricultural wheeled tractors Rear-mounted three-point linkage Categories 1N, 1, 2N, 2, 3N, 3 and 4N, 4, with ANSI/ASABE AD730:2009 DEC2012, Agricultural wheeled tractors Rear-mounted three-point linkage Categories 1N, 1, 2N, 2, 3N, 3,

27、4N and 4. Any reference to ISO 730:2009 in the printed portion of the ISO 4254-13:2012 text shall be replaced by ANSI/ASABE AD730:2009 DEC2012. 0.3.2 Replace ISO 11684:1995, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment Safety signs and hazard pictorials General

28、 principles, with ANSI/ASABE AD11684:1995 APR2011, Tractors, machinery for agricultural and forestry, powered lawn and garden equipment Safety signs and hazard pictorials General principles. Any reference to ISO 11684:1995 in the printed portion of the ISO 4254-13:2012 text shall be replaced by ANSI

29、/ASABE AD11684:1995 APR2011. 0.3.3 Add ANSI/ASABE S604, Safety for Power Take-off (PTO), Implement Input Driveline (IID), Implement Input Connection (IIC), and Auxiliary Power Take-off (aux. PTO) for Agricultural Field Equipment 0.4 This standard has been approved as an American National standard by

30、 ANSI (American National Standard Institute). The original content of ISO 4254-13 was based on ASAE S474, Agricultural Rotary Mower Safety. 0.5 This standard deviates from ISO 4254-13:2012 as follows: 0.5.1 See Section 0.3 for Normative reference deviations. 0.5.2 Add to the end of Foot-probe test p

31、rocedure section 5.2.3.2: (except the highest cutting position for this test shall not exceed 200 mm). Text of ISO 4254-13:2012, Agricultural machinery Safety Part 13: Large rotary mowers, follows. ANSI/ASABE AD4254-13:2012 OCT2013 Copyright American Society of Agricultural and Biological Engineers

32、3 1 Scope This part of ISO 4254, when used together with ISO 4254-1, specifies the safety requirements and their verification for the design and construction of towed, semi-mounted, or mounted large rotary mowers with single or multiple cutting elements which have a cutting diameter of 1 000 mm or g

33、reater for any single cutting element assembly, mounted on a propelling tractor or machine, intended for agricultural mowing equipment and designed for shredding crop residue, grass and small brush by impact. It describes methods for the elimination or reduction of hazards arising from the intended

34、use and reasonable foreseeable misuse of these machines by one person (the operator) in the course of normal operation and service. In addition, it specifies the type of information on safe working practices to be provided by the manufacturer. NOTE 1 These machines can be used for shredding grass. W

35、hen used outside agriculture, additional requirements not specified in this part of ISO 4254 can be applicable. This part of ISO 4254 is not applicable to: rotary disc mowers, rotary drum mowers, and flail mowers designed for forage crop harvesting as covered by ISO 4254-12; arm-type large rotary mo

36、wers. pedestrian-controlled motor mowers; lawn mowers covered by ISO 5395. When requirements of this part of ISO 4254 are different from those which are stated in ISO 4254-1, the requirements of this part of ISO 4254 take precedence over the provisions of ISO 4254-1 for machines that have been desig

37、ned and built according to the provisions of this part of ISO 4254. This part of ISO 4254, taken together with ISO 4254-1, deals with all the significant hazards, hazardous situations and events relevant to large rotary mowers used as intended and under the conditions foreseen by the manufacturer. (

38、A list of significant hazards is provided in Annex A.) NOTE 2 Example illustrations of two mowers (a rigid-deck large rotary mower and a trail-type multi-section foldable-wing large rotary mower) dealt with in this part of ISO 4254 are shown in C.1. NOTE 3 Example illustrations of mowers not dealt w

39、ith in this part of ISO 4254 are shown in C.2. This part of ISO 4254 is not applicable to environmental hazards, road safety, electromagnetic compatibility, vibration and hazards related to moving parts for power transmission. It is also not applicable to hazards related to maintenance or repairs to

40、 be carried out by professional service personnel. NOTE 4 ISO 14982 specifies test methods and acceptance criteria for evaluating the electromagnetic compatibility of all kinds of mobile agricultural machinery. This part of ISO 4254 is not applicable to large rotary mowers which are manufactured bef

41、ore the date of publication of this document by ISO. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest ed

42、ition of the referenced document (including any amendments) applies. ISO 148-1:2009, Metallic materials Charpy pendulum impact test Part 1: Test method ANSI/ASABE AD4254-13:2012 OCT2013 Copyright American Society of Agricultural and Biological Engineers 4 ISO 730:2009, Agricultural wheeled tractors

43、Rear-mounted three-point linkage Categories 1N, 1, 2N, 2, 3N, 3 and 4N, 4 ISO 3600:1996, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment Operators manual Content and presentation ISO 4254-1, Agricultural machinery Safety Part 1: General requirements ISO 4254-12:20

44、12, Agricultural machinery Safety Part 12: Rotary disc and drum mowers and flail mowers ISO 5673-1:2005, Agricultural tractors and machinery Power take-off drive shafts and power-input connection Part 1: General manufacturing and safety requirements ISO 6508-1:2005, Metallic materials Rockwell hardn

45、ess test Part 1: Test methods (scales A, B, C, D, E, F, G, H, K, N, T) ISO 11684:1995, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment Safety signs and hazard pictorials General principles ISO 12100:2010, Safety of machinery General principles for design Risk asse

46、ssment and risk reduction ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 4254-1, ISO 4254-12, ISO 12100, and the following apply. 3.1

47、 Rotary mowers 3.1.1 large rotary mower mower, which may include mulching, with single or multiple cutting-element assemblies which have a cutting diameter of 1 000 mm or greater powered by a propelling machine in which one or more functional components rotate(s) about a vertical axis to cut or shea

48、r crop residue, grass and small brush by impact 3.1.1.1 rigid-deck large rotary mowers large rotary mowers with single or multiple cutting-element assemblies on a common rigid deck 3.1.1.2 multi-section, foldable-wing large rotary mowers large rotary mowers with multiple cutting-element assemblies a

49、nd with a single wing or multiple wings that are capable of following the terrain NOTE The wings are foldable for transport and to clear obstacles, but are intended to operate only with all sections in close proximity to the ground surface when mowing. 3.2 Cutting elements 3.2.1 cutting element mower tool designed to cut or shear crop residue, grass and small brush by impact ANSI/ASABE AD4254-13:2012 OCT2013 Copyright American Society of Agricultural and Biol