ANSI AD5675-2016 Agricultural tractors and machinery - General purpose quick-action hydraulic couplers.pdf

1、 ANSI/ASABE AD5675:2008 JUN2016 Agricultural tractors and machinery General purpose quick-action hydraulic couplers American Society of Agricultural and Biological Engineers ASABE is a professional and technical organization, of members worldwide, who are dedicated to advancement of engineering appl

2、icable to agricultural, food, and biological systems. ASABE Standards are consensus documents developed and adopted by the American Society of Agricultural and Biological Engineers to meet standardization needs within the scope of the Society; principally agricultural field equipment, farmstead equi

3、pment, structures, soil and water resource management, turf and landscape equipment, forest engineering, food and process engineering, electric power applications, plant and animal environment, and waste management. NOTE: ASABE Standards, Engineering Practices, and Data are informational and advisor

4、y only. Their use by anyone engaged in industry or trade is entirely voluntary. The ASABE assumes no responsibility for results attributable to the application of ASABE Standards, Engineering Practices, and Data. Conformity does not ensure compliance with applicable ordinances, laws and regulations.

5、 Prospective users are responsible for protecting themselves against liability for infringement of patents. ASABE Standards, Engineering Practices, and Data initially approved prior to the society name change in July of 2005 are designated as “ASAE“, regardless of the revision approval date. Newly d

6、eveloped Standards, Engineering Practices and Data approved after July of 2005 are designated as “ASABE“. Standards designated as “ANSI“ are American National Standards as are all ISO adoptions published by ASABE. Adoption as an American National Standard requires verification by ANSI that the requi

7、rements for due process, consensus, and other criteria for approval have been met by ASABE. Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much mor

8、e than a simple majority, but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. CAUTION NOTICE: ASABE and ANSI standards may be revised or withdrawn at any time. Additionally, procedures of ASABE re

9、quire that action be taken periodically to reaffirm, revise, or withdraw each standard. Copyright American Society of Agricultural and Biological Engineers. All rights reserved. ASABE, 2950 Niles Road, St. Joseph, Ml 49085-9659, USA, phone 269-429-0300, fax 269-429-3852, hqasabe.org ANSI/ASABE AD567

10、5:2008 JUN2016 Copyright American Society of Agricultural and Biological Engineers 1 ANSI/ASABE AD5675:2008 JUN2016 Approved June 2016 as an American National Standard Agricultural tractors and machinery General purpose quick-action hydraulic couplers These materials are subject to copyright claims

11、of ISO and ASABE. No part of this publication may be reproduced in any form, including an electronic retrieval system, without the prior written permission of ASABE. All requests pertaining to the ANSI/ASABE AD5675:2008 June 2016 standard should be submitted to ASABE. History of ANSI/ASAE S366, Agri

12、cultural tractors and machinery General purpose quick-action hydraulic couplers: Proposed by the Engineering Policy Committee of the Farm and Industrial Equipment Institute; approved by the ASAE Power and Machinery Division Standards Committee; adopted by ASAE as a Recommendation December 1973; recl

13、assified as a Standard March 1978; reaffirmed December 1978; revised March 1982; revised editorially and reaffirmed December 1986; revised editorially July 1989; reaffirmed December 1991; December 1996, December 1997, December 1998; December 1999; January 2001; December 2001, February 2003; adoption

14、 with modification of ISO 5675:1992(E) and addition of ASAE Forward with deviations May 2004; approved by ANSI August 2004; reaffirmed by ASABE February 2009; reaffirmed by ANSI August 2009. Replaced with ISO adoption ISO 5675:2008 June 2016; adoption approved by ANSI June 2016. Keywords: Couplers,

15、Hydraulic, Quick Disconnects, Tractors 0 Foreword 0.1 ANSI/ASABE AD5675:2008 MONYEAR, Agricultural tractors and machinery General purpose quick-action hydraulic couplers, is an adoption with deviations of the identically titled ISO standard ISO 5675:2008, Agricultural tractors and machinery General

16、purpose quick-action hydraulic couplers. Deviations noted in the following Foreword sections pertain to those provisions where harmonization could not be achieved between ASABE and the International Standard. Deviations from the subsequently printed international standard are noted with underscore (

17、addition) or strikethrough (deletions) text. Deviations from the international standard figures, tables and equations are clearly marked. 0.2 ANSI/ASABE AD5675:2008 JUN2016 specifies the essential interface dimensions, as defined in ISO 7241:2014, and the operating requirements for hydraulic coupler

18、s employed to transmit hydraulic power from agricultural tractors to agricultural machinery. It is applicable to couplers used in hydraulic lines other than those used for braking circuits (see ISO 5676). 0.3 Two normative references are listed in ISO 5675:2008. The responsible ASABE committee has r

19、eviewed these references and approved the following deviation. 0.3.1 Replace the reference ISO 7241-1:1987 Hydraulic fluid power Quick-action couplings Part 1: Dimensions and requirements with ISO 7241:2014 Hydraulic fluid power Dimensions and requirements of quick-action couplings. Any reference to

20、 ISO 7241-1:1987 in the printed portion of ISO 5675:2008 shall be replaced by ISO 7241:2014. 0.4 This standard has been approved as an American National standard by ANSI (American National Standards Institute). The original content of ISO 5675:2008 was based on ANSI/ASAE 366.2. ANSI/ASABE AD5675:200

21、8 JUN2016 Copyright American Society of Agricultural and Biological Engineers 2 0.5 This standard deviates from ISO 5675:2008 as follows: 0.5.1 See Section 0.3 for Normative reference deviation. 4.1 Dimensional requirements: Change entire section to: The dimensions of the coupler male part shall be

22、in accordance with ISO 7241:2014, Table 1 and Figure 1, series “A“, for sizes 12.5 and 20. The coupler male part dimension shall be in accordance with Figure 1 and Table 1 of this International Standard, Additionally, the 15 degree angle shall be added to be compatible with dust protection devices.

23、Note 1: Replace ISO Figure 1 with Figure 1 and ISO Table 1 with Table 1 below. For dimension P, see Table 1 a Dimension in accordance with ISO 7241, series “A“. Figure 1 Coupler male part dimensions Table 1 Dimension P however, couplers conforming to ISO 7241 might not conform to this International

24、Standard. ANSI/ASABE AD5675:2008 JUN2016 Copyright American Society of Agricultural and Biological Engineers 3 5.1 Rear-mounted and side coupler 1 450 mm instead of 975, 400 max instead of 255 in 2 places. Lower limit of side mounted couplers 300 mm below rear axle centerline. Key 1 tractor drawbar,

25、 located per nominal dimensions given in ISO 6489-3 2 area of location of rear-mounted couplers 3 area of location of side-mounted couplers Figure 2 Location of rear-mounted and side coupler 5.2 Front-mounted coupler change entire section to: The female part of the coupler shall be mounted as descri

26、bed in Figure 3. Figure 3 Location of front mounted coupler ANSI/ASABE AD5675:2008 JUN2016 Copyright American Society of Agricultural and Biological Engineers 4 Text of ISO 5675:2008 Agricultural tractors and machinery General purpose quick-action hydraulic couplers, with deviations noted, follows.

27、1 Scope This International Standard specifies the essential interface dimensions, as defined in ISO 7241-1 ISO 7241:2014, and the operating requirements for hydraulic couplers employed to transmit hydraulic power from agricultural tractors to agricultural machinery. It is applicable to couplers used

28、 in hydraulic lines other than those used for braking circuits (see ISO 5676). NOTE All hydraulic couplers need to be connected and disconnected frequently to allow the transfer of machinery from one tractor to another without the use of tools or special devices. 2 Normative references The following

29、 referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 7241-1:1987 ISO 7241:2014, Hydraulic fluid power Quick-act

30、ion couplings Part 1: Dimensions and requirements ISO 7241-2:2000, Hydraulic fluid power Quick-action couplings Part 2: Test methods 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 coupler female part female part part that has a cavity to rec

31、eive the male part 3.2 coupler male part male part probe that fits and locks into the cavity of the female part 4 Requirements 4.1 Dimensional requirements The dimensions of the coupler male part shall be in accordance with ISO 7241-1:1987, Table 1 and Figure 1, series “A”, for sizes 12,5 and 20. In

32、 addition, the coupler male part dimension shall be in accordance with Figure 1 and Table 1 of this International Standard, in order to be compatible with dust protection devices. The dimensions of the coupler male part shall be in accordance with ISO 7241:2014, Table 1 and Figure 1, series “A“, for

33、 sizes 12.5 and 20. The coupler male part dimension shall be in accordance with Figure 1 and Table 1 of this International Standard, Additionally, the 15 degree angle shall be added to be compatible with dust protection devices. ANSI/ASABE AD5675:2008 JUN2016 Copyright American Society of Agricultur

34、al and Biological Engineers 5 Any female part shall couple with any male part when both conform to this International Standard. Figure 1 Coupler male part dimensions For dimension P , see Table 1. Dimension in accordance with ISO 7241-1, series “A”. For dimension P, see Table 1 a Dimension in accord

35、ance with ISO 7241, series “A“. Figure 1 Coupler male part dimensions Table 1 Dimension P Dimensions in millimetres Nominal size (according to ISO 7241-1) Dimension P 12,5 31 20 38 NOTE 1 The size designation corresponds to the nominal inside diameter of the hose recommended for use with the couplin

36、g, as specified in ISO 4397 NOTE 2 Similar couplers are described in ISO 7241-1; however, couplers conforming to ISO 7241-1 might not conform to this International Standard. ANSI/ASABE AD5675:2008 JUN2016 Copyright American Society of Agricultural and Biological Engineers 6 Table 1 Dimension P howev

37、er, couplers conforming to ISO 7241 might not conform to this International Standard. 4.2 Operating requirements 4.2.1 The coupler shall be in accordance with the operating requirements of ISO 7241-1 ISO 7241, series “A”. 4.2.2 The pressure drop through the coupler shall not be greater than 0,35 MPa

38、 (3,5 bar) with a flow of 45 l/min for size 12,5 and 70 l/min for size 20. The pressure drop shall be measured in accordance with ISO 7241-2. The requirements of this International Standard mean that two coupler parts, one having a conical and the other a ball valve, may be coupled together. Care sh

39、ould then be taken to ensure that these requirements are fulfilled. 4.2.3 It shall be possible to connect the coupler by hand with a pressure of 16 MPa (160 bar) in the male part. The connecting force shall not exceed 200 N with a pressure, in the female part, of 0,25 MPa (2,5 bar) for size 12,5 and

40、 of 0,100 MPa (1 bar) for size 20. 4.2.4 The disconnecting force shall not exceed 1,7 0,7 kN for size 12,5 and 2,5 kN for size 20 when subjected to an internal pressure of 17,5 MPa (175 bar) in the male part. The disconnecting force shall be measured in accordance with ISO 7241-2. 4.2.5 The spillage

41、 at an internal pressure of 0,1 MPa (1 bar) shall be in accordance with Table 2. A spillage test shall be conducted in accordance with ISO 7241-2. 4.2.6 The spillage when disconnecting with an internal pressure of 17,5 (175 bar ) shall be in accordance with Table 2. Table 2 Spillage on disconnect wi

42、th pressure Nominal Size Spillage When Disconnecting at (according to ISO 7241-1) 0,1 MPa 17,5 MPa 12,5 2,5 ml 4,0 ml 20 9,0 ml 12,5 ml 4.2.7 The force required to fully open the valve in the male part, when there is no internal pressure in the male part, shall not exceed 45 N for size 12,5 and 70 N

43、 for size 20. 4.2.8 The coupling shall not check-off (closure of the valve) when flowing oil in the male-to-female direction at flow rates less than 190 l/min for size 12,5 and less than 250 l/m for size 20. Fluid viscosity for this requirement shall be in accordance with ISO 7241-2:2000, 5.2. ANSI/

44、ASABE AD5675:2008 JUN2016 Copyright American Society of Agricultural and Biological Engineers 7 5 Location on tractor 5.1 Rear-mounted and side coupler The female part of the coupler shall be mounted within the area described in Figure 2. Rear-mounted and side coupler - 1450 mm instead of 975, 400 M

45、ax instead of 255 in 2 places. Lower limit of side mounted couplers 300 mm below rear axle centerline. Key 1 tractor drawbar, located per nominal dimensions given in ISO 6489-3 2 area of location of rear-mounted couplers 3 area of location of side-mounted couplers Figure 2 Location of rear-mounted a

46、nd side coupler ANSI/ASABE AD5675:2008 JUN2016 Copyright American Society of Agricultural and Biological Engineers 8 5.2 Front-mounted coupler The female part of the coupler shall be mounted as close as practicable to the longitudinal axis of the tractor and to the upper link point. If it is not mou

47、nted in the longitudinal axis, it should be positioned to the right-hand side, when viewed from the driving position. If so positioned to the right-hand side, it shall be not more than 1 200 mm rearwards from the link point of the lower link with the lower links horizontal. The female part of the co

48、upler shall be mounted as described in Figure 3. Figure 3 Location of front mounted coupler Bibliography 1 ISO 4397:1993, Fluid power systems and components Connectors and associated components Nominal outside diameters of tubes and nominal inside diameters of hoses 2 ISO 5676:1983, Tractors and machinery for agriculture and forestry Hydraulic coupling Braking circuit 3 ISO 6489-3:2004, Agricultural vehicles Mechanical connections between towed and towing vehicles Part 3: Tractor drawbar