ANSI AGMA 6123-B-2006 Design Manual for Enclosed Epicyclic Gear Drives《封闭式周转轮传动设计手册》.pdf

1、ANSI/AGMA6123-B06ANSI/AGMA 6123-B06AMERICAN NATIONAL STANDARDDesign Manual for Enclosed EpicyclicGear DrivesCopyright American Gear Manufacturers Association Provided by IHS under license with AGMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-iiDesign Manual for

2、 Enclosed Epicyclic Gear DrivesAGMA 6123-B06Revision of ANSI/AGMA 6023-A88 and ANSI/AGMA 6123-A88Approval of an American National Standard requires verification by ANSI that the require-ments for due process, consensus, and other criteria for approval have been met by thestandards developer.Consensu

3、s is established when, in the judgment of the ANSI Board of Standards Review,substantial agreement has been reached by directly and materially affected interests.Substantial agreement means much more than a simple majority, but not necessarily una-nimity. Consensus requires that all views and object

4、ions be considered, and that aconcerted effort be made toward their resolution.The use of American National Standards is completely voluntary; their existence does notin any respect preclude anyone, whether he has approved the standards or not, frommanufacturing, marketing, purchasing, or using prod

5、ucts, processes, or procedures notconforming to the standards.The American National Standards Institute does not develop standards and will in nocircumstances give an interpretation of any American National Standard. Moreover, noperson shall have the right or authority to issue an interpretation of

6、an American NationalStandard in the name of the American National Standards Institute. Requests for interpre-tation of this standard should be addressed to the American Gear ManufacturersAssociation.CAUTION NOTICE: AGMA technical publications are subject to constant improvement,revision, or withdraw

7、al as dictated by experience. Any person who refers to any AGMAtechnical publication should be sure that the publication is the latest available from theAssociation on the subject matter.Tables or other self-supporting sections may be referenced. Citations should read: SeeANSI/AGMA 6123-B06, Design

8、Manual for Enclosed Epicyclic Gear Drives, published bythe American Gear Manufacturers Association, 500 Montgomery Street, Suite 350,Alexandria, Virginia 22314, http:/www.agma.org.Approved September 20, 2006ABSTRACTThis is a design manual for drives employing epicyclic gear arrangements. It includes

9、 descriptions of epicyclicdrives, nomenclature, application information and design guidelines with reference to other AGMA standards.Published byAmerican Gear Manufacturers Association500 Montgomery Street, Suite 350, Alexandria, Virginia 22314Copyright 2006 by American Gear Manufacturers Associatio

10、nAll rights reserved.No part of this publication may be reproduced in any form, in an electronicretrieval system or otherwise, without prior written permission of the publisher.Printed in the United States of AmericaISBN: 1-55589-875-0AmericanNationalStandardCopyright American Gear Manufacturers Ass

11、ociation Provided by IHS under license with AGMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-ANSI/AGMA 6123-B06AMERICAN NATIONAL STANDARDiii AGMA 2006 - All rights reservedContentsForeword v.1 Scope 1.2 Normative references 1.3 Symbols and terminology 24 Applic

12、ations 85 Epicyclic gearing arrangements 156 Meshing and assembly requirements 24.7 Tooth geometry 34.8 Circulating power 359 Load sharing 3710 Components 3811 Thermal power rating 50.12 Lubrication 63Bibliography 96.AnnexesA Example of preliminary design procedure for a simple epicyclic gear set 66

13、.B Special considerations in design of epicyclic gearboxes 70.C Calculated example of two stage wind turbine speed increaser 73.D Calculated example of catalog epicyclic speed reducer 78.E Example of compound planetary drive 84F Compound planetary timing 86.G Example of thermal rating calculations 9

14、0Tables1 Symbols and terms 2.2 Exponent p and number of load cycles NLreffor steel gears 9.3 Speed ratios 174 Guideline for maximum ratio for simple star and planetary epicyclics withdifferent numbers of planets 26.5 Epicyclic gear train meshing requirements 27.6 Epicyclic gear factorizing and non-f

15、actorizing 287 Hunting tooth relations 298 Mesh load factor for the heaviest loaded planet 379 Fastener preload tensile stress 4510 Joint stiffness factor 4511 Load peak frequency factor, fL47.12 Bearing dip factor (oil bath lubrication), fO55.13 Factors for calculating M157.14 Exponents for calcula

16、tion of M15815 Factor f2for cylindrical roller bearings 58.16 Maximum allowable oil sump temperature modifier, BST62.17 Ambient air temperature modifier, BAT6218 Ambient air velocity modifier, BV63.19 Altitude modifier, BA6320 Operation time modifier, BD63.Copyright American Gear Manufacturers Assoc

17、iation Provided by IHS under license with AGMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-ANSI/AGMA 6123-B06 AMERICAN NATIONAL STANDARDiv AGMA 2006 - All rights reservedFigures1 Load bins with equal damage behavior according to equation 1 9.2Bins(T1, n1) and (

18、T2, n2) replaced by bin (T2, n2e)103 Pitch circle and engagement impulse 14.4 Simple epicyclic 16.5 Compound epicyclic 166 Coupled planetary 16.7 Sun input/carrier output 22.8 Ring input/carrier output 239 Combination input 24.10 Coupled planetary 25.11 Compound-coupled planetary 25.12 Calculation o

19、f clearance between planet outside diameters 2613 Epicyclic system with partially factorizing tooth numbers 2914 Tooth marking 30.15 Compound epicyclic system with extra sun and ring gears 31.16 One planet alone 3217 Planet gears with odd numbers of teeth 33.18 Non-factorizing three planet system 33

20、19 Circulating power example 3520 Simple planetary - power capacity 36.21 Single articulation 4122 Double articulation 42.23 Frictional force 4324 Fastener grip requirement 46.25 Fitted key 47.26 Typical example of a straddle type carrier for use with five ring shapedplanets 48.27 Determination of t

21、hermal rating by test 5228 Graphical representation of calculation of thermal rating 53.29 Tapered roller bearing load equations 59.30 Bearing power loss coefficient, j 60.Copyright American Gear Manufacturers Association Provided by IHS under license with AGMA Not for ResaleNo reproduction or netwo

22、rking permitted without license from IHS-,-,-ANSI/AGMA 6123-B06AMERICAN NATIONAL STANDARDv AGMA 2006 - All rights reservedForewordThe foreword, footnotes and annexes, if any, in this document are provided forinformational purposes only and are not to be construed as a part of AGMA Standard6123-B06,

23、Design Manual for Enclosed Epicyclic Gear Drives.This standard presents design information and rating methods for epicyclic enclosed geardrives. This standard supersedes ANSI/AGMA 6023-A88 and ANSI/AGMA 6123-A88.The initial AGMA publication that addressed epicyclic gearing was a portion of AGMA420.0

24、4, Practice for Enclosed Speed Reducers or Increasers Using Spur, Helical,Herringbone and Spiral Bevel Gears. It was published in 1975, but was subsequentlysupersededby ANSI/AGMA6123-A88,DesignManualfor EnclosedEpicyclic GearDrives,a much more comprehensive epicyclic gear document, published in 1988

25、.AGMA reactivated the Epicyclic Gear Committee to develop a revision to ANSI/AGMA6123-A88 that would incorporate additional guidelines, the latest gearing technology asapplied to epicyclic gears, and SI units exclusively.The purpose of this standard is to provide the user of enclosed epicyclic gear

26、drives with amethod of specifying and comparing proposed designs to help predict the relativeperformance of different units. This standard is intended to establish a common base forrating epicyclic gear units and to encourage the maximum practical degree of uniformity andconsistency between rating p

27、ractices in the gear industry. It emphasizes the complexity ofepicyclic unit design, and the need to consider the entire system of housings, bearings,gears and shafts in establishing the rating of a drive.The formulas presented in this standard contain numerous terms whose individual valuescan vary

28、significantly depending on application, system effects, accuracy, andmanufacturing methods. Proper evaluation of these terms is essential for realistic rating.The knowledge and judgment required to evaluate properly the various rating factorscomes primarily from years of accumulated experience in de

29、signing, testing,manufacturing, and operating similar gear units. The detailed treatment of the generalrating formulas for specific product applications is best accomplished by those experiencedin the field.The first draft of ANSI/AGMA 6123-B06 was created in September 2001. It was approvedby the me

30、mbership in March 2006 and as an American National Standard on September 20,2006.Suggestions for improvement of this standard will be welcome. They should be sent to theAmerican Gear Manufacturers Association, 500 Montgomery Street, Suite 350, Alexandria,Virginia 22314.Copyright American Gear Manufa

31、cturers Association Provided by IHS under license with AGMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-ANSI/AGMA 6123-B06 AMERICAN NATIONAL STANDARDvi AGMA 2006 - All rights reservedPERSONNEL of the AGMA Epicyclic Enclosed Drive (Planetary) CommitteeChairman:

32、Octave A. LaBath Gear Consulting Services of Cincinnati, LLCACTIVE MEMBERSJ.B. Amendola MAAG Gear AG.M.R. Chaplin Contour Hardening, IncJ.R. Dammon Fairfield Manufacturing, Co., Inc.R.A. Geary Comer Industries, Inc.U. Giger GDC Urs Giger GmbH.J.M. Hawkins Rolls-Royce Corp.V. Kirov Merit Gear Corpora

33、tion.T. Klaves Milwaukee Gear Company, Inc.D.R. McVittie Gear Engineers, Inc.A.G. Milburn Milburn Engineering, IncT. Miller CST - Cincinnati.D. Parker Fairchild Industrial Products CompanyJ. Picard Hamilton Sundstrand AerospaceR.L. Platt General Motors CorporationP.S. Potter BHS Getriebe, IncD. Rich

34、ter Textron Power Transmission.R.A. Schunck Rexnord Geared ProductsW.J. Tsung DanaJ. Villa Solar Turbines, Inc.Copyright American Gear Manufacturers Association Provided by IHS under license with AGMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-1 AGMA 2006 - Al

35、l rights reservedANSI/AGMA 6123-B06AMERICAN NATIONAL STANDARDAmerican National Standard -Design Manual forEnclosed Epicyclic GearDrives1 ScopeThis standard is applicable to enclosed epicyclicspeed reducers and increasers which use spur andhelical gears. It applies to non-aircraft, industrial,vehicul

36、ar, or machine tool gear units with carrierspeeds less than 1800 rpm.1.1 LimitationsRating methods and influences identified in thisstandard are limited to enclosed drives of single andmultiple stage designs. A more detailed engineeringstudy should be undertaken if conditions such as thefollowing ex

37、ist:- light weight;- pitch line velocity greater than 35 m/s;- high power;- minimum space;- lubrication other than specified by ANSI/AGMA9005-E02;- low speed;- double helical gearing;- unusual ambient temperature.The American Gear Manufacturers Associationmakes no representation, warranty, or guaran

38、tee inconnection with the publication of any AGMAstandard and hereby expressly disclaims any liabilityor responsibility for loss or damage resulting fromtheir use. Similarly, violation of any federal, state, ormunicipal regulation with which an AGMA standardmay conflict, or for the infringement of a

39、ny patentresulting from the use of an AGMA standard is theresponsibility of the user.1.2 AnnexesAnnexes are for reference only and are not a part ofthis standard.2 Normative referencesThe following standards contain provisions which,through reference in this text, constitute provisions ofthis Americ

40、an National Standard. At the time ofpublication, the editions indicated were valid. Allstandards are subject to revision, and parties toagreements based on this American National Stan-dard are encouraged to investigate the possibility ofapplying the most recent editions of the standardsindicated bel

41、ow.AGMA 925-A03, Effect of Lubrication on GearSurface DistressAGMA 927-A01, Load Distribution Factors -Analytical Methods for Cylindrical GearsANSI/AGMA, 1012-G05, Gear Nomenclature,Definitions of Terms with SymbolsANSI/AGMA 2015-1-A01, Accuracy Classifica-tion System - Tangential Measurements forCy

42、lindrical GearsANSI/AGMA 2101-D04, Fundamental Rating Fac-tors and Calculation Methods for Involute Spur andHelical Gear TeethANSI/AGMA/AWEA 6006-A03, Standard for De-sign and Specification of Gearboxes for WindTurbinesANSI/AGMA 6110-F97, Standard for Spur, Helical,Herringbone and Bevel Enclosed Dri

43、vesANSI/AGMA 9005-E02, Industrial GearLubricationISO 281:2000, Rolling Bearings - Dynamic LoadRatings and Rating LifeISO 6336-1:1996, Calculation of load capacity ofspur and helical gears - Part 1: Basic principles,introduction and general influence factorsISO 6336-2:1996, Calculation of load capaci

44、ty ofspur and helical gears - Part 2: Calculation ofsurface durability (pitting)Copyright American Gear Manufacturers Association Provided by IHS under license with AGMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-ANSI/AGMA 6123-B06 AMERICAN NATIONAL STANDARD2

45、AGMA 2006 - All rights reservedISO 6336-3:1996, Calculation of load capacity ofspur and helical gears - Part 3: Calculation of toothbending strengthISO 6336-5:2003, Calculation of load capacity ofspur and helical gears - Part 5: Strength andquality of materialsISO/DIS 6336-6, Calculation of load cap

46、acity ofspur and helical gears - Part 6: Calculation ofservice life under variable loadISO 9085:2002, Calculation of load capacity of spurand helical gears - Application for industrial gearsISO/TR 13593:1999, Enclosed drives for industrialapplications3 Symbols and terminology3.1 SymbolsThe symbols u

47、sed in this standard are as shown intable 1.NOTE: The symbols and terms contained in this docu-ment may vary from those used in other AGMA and ISOstandards. Users of this standard should assure them-selves that they are using these symbols and terms inthe manner indicated herein.3.2 NomenclatureThe

48、terms used, wherever applicable, conform to thefollowing standards:AGMA 904-C96, Metric UsageANSI/AGMA 1012-G05, Gear Nomenclature,Definitions of Terms with SymbolsTable 1 - Symbols and termsSymbols Definition UnitsWhere firstusedACCarrier arrangement constant - - Eq. 84AFSurface area exposed to forced convection m2Eq.72ARFit holding capacity N Eq. 63AsStress cross section of fastener mm2Eq. 53ATTotal surface area exposed to ambient air m2Eq. 70a Bearing load exponent - - Eq. 89a1, 2, 3Bearing life calculation factors - - 10.2.6.1BAAltitude modifier - - Eq. 110BATAmbient air temper