ANSI AIAA R-100A-2001 Recommended Practice for Parts Management《部件管理的推荐操作规程》.pdf

1、ANWAIAA R-l00A-2001 Recommended Practice for Parts Management O by the American institute of Aeronautics and Astronautics. Ail rights reserved. AIAA standards are copyrighted by the American Institute of Aeronautics and Astronautics (AIAA), 1801 Alexander Bell Drive, Reston, VA 20191-4344 USA. All r

2、ights reserved. AIAA grants you a license as follows: The right to download an electronic file of this AlAA standard for temporary storage on one computer for purposes of viewing, and/or printing one copy of the AIAA standard for individual use. Neither the electronic file nor the hard copy print ma

3、y be reproduced in any way. In addition, the electronic file may not be distributed elsewhere over computer networks or otherwise. The hard copy print may only be distributed to other employees for their internal use within your organization. Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permis

4、sion of AIAA Under Royalty Agreement All rights reserved Revroo.ceo B, G-OBA- EhG hEER hG DOC-LIEhTS W o1 The Perm $5 on o1 A AA .now Rob a i, Agreemeni A r gnis resen eo ANS VAI AA R-I OOA-2001 Recommended Practice Parts Management Sponsored by American Institute of Aeronautics and Astronautics App

5、roved 16 August 2001 American National Standards Institute Abstract This AlAA standard establishes a parts management approach that is consistent with todays business environment. This Recommended Practice, as viewed by industry and government, is a shift in business philosophy from a controlled app

6、roach to a performance-based process. The dynamic growth of the commercial market for electronic parts as well as corresponding decrease in aerospace and defense have caused the government and industry to seek alternative methods of managing parts. To develop a solution to this complex problem, indu

7、stry and government teamed to develop this Recommended Practice for mitigating potential problems/risks. The result of this team effort is a non-government standard (NGS) on Parts Management. The basic strategy employed by this document is to understand and manage risk as early as possible in progra

8、m life cycle. Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved ANSI/AIAA R-l00A-2001 American National standards developer. Standard Approval of an American National Standard requires verification by ANSI that the requirements for due

9、process, consensus, and other criteria have been met by the Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substan tial agreement means much more than a simple majority, but n

10、ot necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. The use of American National Standards is completely voluntary; their existence does not in any respect preclude anyone, whether he has approved the

11、standards or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation of any American National Standard. Moreov

12、er, no person shall have the right or authority to issue an interpretation of an American National Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the secretariat or sponsor whose name appears on the title page of this standard.

13、CAUTION NOTICE: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken to affirm, revise, or withdraw this standard no later than five years from the date of approval. Purchasers of American Na

14、tional Standards may receive current information on all standards by calling or writing the American National Standards Institute. _ - - Li brary-oftCongressCataloging:in,PubIication- - Recommended practice: parts management I sponsored by American Institute of Aeronautics and Astronautics. p. cm. 1

15、 .Airplanes-Parts. 2. Aircraft supplies industry. I. American Institute of Aeronautics and Astronautics. ISBN 1-56347-470-0 TL672.R43 2001 629.1 343 - dc21 2001022545 CIP Published by American Institute of Aeronautics and Astronautics 1801 Alexander Bell Drive, Suite 500 Reston, VA 20191-4344 Copyri

16、ght 2001 American Institute of Aeronautics and Astro na ut ics All rights reserved. No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without prior written permission of the publisher. Printed in the United States of America ii Reproduced By G

17、LOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved ANSVAIM R-l00A-2001 Contents Foreword 1 1.1 1.2 1.3 1.4 2 2.1 2.2 3 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.2 3.2.1 3.2.1.1 3.2.1.2 3.2.1.3 3.2.1.4 3.2.1.5 3.2.1.6 3.2.1.7 3.2.2 3.2.3 3.2.3.1 3.2.3.2

18、 3.2.3.3 3.2.3.4 3.2.3.5 3.3 4 Introduction . 1 Scope : 1 Purpose . 1 Background Summary . 4 Vocabulary and Acronyms . 4 Vocabulary . . 4 Acronyms 5 Parts management process Design process 7 7 Design margin 10 Life cycle cost . Technology insertion strategy 12 Technical support 13 Parts selection .

19、15 Validation Supplier management. . 16 Management processes 16 Communications 16 Cost management 16 Delivery performance . 16 Risk management . Subcontractor management . 16 Technical requirements management . . 18 Product assurance . 18 Information management. . . 18 . Internal controls 18 Design

20、process 18 Process controls 18 Verification and validation 18 Corrective action controls 18 Training Shared data 19 . 19 Quality assurance provisions . iii Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved ANSI/AIAA R-I 00A-2001 Annex A

21、 Annex B Annex C Annex D Annex E Annex F Parts selection checklist 20 Recommended practice example . . . , . . . . . . . . . . . . . . . . 21 Obsolescence technology assessment examples . . . . . . . . . . . . , , . . . . . . . . . . . . . . 24 Radiation effects . . 26 Subcontractorlsupplier managem

22、ent checklist . . . . . , . . . . . . . 31 Attachment I Subcontractor assessment . . . . , . . . . . . . . . . Attachment Il EEE Parts - Supplier assessment . 41 Attachment 111 Mechanical paris - Supplier assessment . . 55 Shared database List of Figures Figure 1 Declining military market share . 2

23、Figure 3 Reduction in technology life cycles 3 Figure 5 Design process . 9 Figure 7 Life cycle cost ._ 13 Figure 2 Declining military microcircuit availability . 3 Figure 4 Parts management IPT oveTview . 8 Figure 6-D3ign margin . 11 Figure 8 Technology insertion strategy (road map) . 14 Figure 9 Te

24、chnical support . . . . . . . . , . . . . . . . . . . . . . . . . . . . 15 Figure 10 Parts selection . 15 Figure 11 Supplier management 17 Figure CI Obsolescence technology management . . 25 29 Figure FI Shared data base concept . . 63 Figure F2 Data base source process 64 , Figure DI Part selection

25、 and evaluation process for radiation hardened parts List of Tables Table DI Application / environmental effects radiation issues . . 26 Table D2 System and part radiation effects and examples of mitigation approaches . 27 Table D3 Risk of integrated circuit technology to radiation effects (use as a

26、 guide only) 29 iv Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved ANSVAIAA R-l00A-2001 Foreword This Recommended Practice for Parts Management has been reviewed and approved by the American Institute of Aeronautics and Astronautics a

27、s part of its Standards Program. In 1995, an industry organized consortium took the initiative to respond to a critical need and then approached the AIAA to achieve broader circulation and demonstration of consensus. In 1996, the document was proposed as an IS0 International Standard within IS0 TC20

28、/SC14, Space Systems and Operations. Publication of that effort is imminent, but the scope is restricted to electrical, electronic, and electromechanical (EEE) parts used in space systems. This 2001 revision draws from the improvements made during the international discussions, but maintains the bro

29、ad application to mechanical parts, as well as EEE and in a broader industry setting. The data in Section 1 has also been brought up-to-date. The Department of Defense (DoD) has adopted this Recommended Practice informally through its acquisition reform program. The challenge to the aerospace and de

30、fense industry during the on-going, changing business environment still calls for the use of performance and commercial specifications with a baseline that ensures the performance, reliability, cost competitiveness, life-cycle projections, on-time delivery, manufacturing process controls, and long-t

31、erm viability of parts and materials. The original industry/government Part Acquisition Reform Team (PART) that developed this perormance- based Recommended Practice to replace military specifications for parts and materials management is maintaining it. The Al AA Standards Program Procedures provid

32、e that all approved Standards, Recommended Practices, and Guides are advisory only. Their use by anyone is entirely voluntary. There is no advance agreement to adhere to any AIAA standard publication and no commitment to conform to or be guided by any standards report. In formulating, revising, and

33、approving standards publications, the Committees on Standards are responsible for protecting themselves against liability for infringement of patents or copyrights or both. This AIAA document is a voluntary standard. It becomes binding only when two parties agree to use it or parts thereof in a cont

34、ract. The AIAA Reliability Committee on Standards, including the Part Acquisition Reform Team, composed of the following individuals, approved the revision in April 2001 : John P. Gartin, Chairman, DeMac Enterprises Larry Dennis, Co-Chairman, Boeing Satellite Systems Jim McDonald, Co-Chairman, DeMac

35、 Enterprises Dave Davis, US Air Force Space and Missile Systems Center John lngram-Cotton, Aerospace Corporation Carla Jenkins, OUSD (AT&L) / Defense Standardization Program Off ice Mary King, Boeing Jim Korn, Lockheed Martin Missiles and Fire Control AI Renteria, Raytheon Michael Sampson, NASA Godd

36、ard Space Flight Center (NASA EEE Parts Assurance Group) Gary Troeger, Boeing Space and Communications Dale Waldo, Boeing Commercial Airplanes Richard Weinstein, NASA Headquarters Louis Zampetti, Lockheed Martin Space Systems Company This document was accepted for publication by the AIAA Standards E

37、xecutive Council on 7 September 2001 V Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved 1 Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved ANSI/AIAA R-l00A-2001 1 Introdu

38、ction 1.1 Scope This Recommended Practice is a collection of techniques for managing parts programs. It addresses the preferred program elements adopted by the aerospace industry (military, civil, and commercial) for parts management. The approaches cover electrical, electronic, and electromechanica

39、l (EEE) and mechanical parts. This document is written in general terms as a baseline for implementing a parts management program. It may be cited as a baseline within a statement of work and/or for assessing proposals and contractor performance. All levels of contractual relationships (acquiring ac

40、tivities, primes, subcontractors, and suppliers) may use this document. EEE and mechanical parts, together with materials and processes, form one of seventeen critical processes involved in the various phases of every program. 1.2 Purpose The purpose of this Recommended Practice is to assist contrac

41、tors in the development of a parts man- agement plan. The user is responsible for integrating the elements of this Recommended Practice appropriate to the program. 1.3 Background Diminishing sources of military and space parts are leading to the use of commercial parts which will result in substanti

42、al nonrecurring engineering (NRE) cost increases in current and future programs. The cost increases are incurred due to the need to establish a new reliability baseline through design, redesign, or modification of current systems, analysis, and test of systems and subsystems utilizing these commerci

43、al parts. The availability of radiation-tolerant/hardened parts is most at risk. The trend of technology obsolescence and diminishing manufacturing sources of military and radiation- hardened parts, materials, and equipment has been rapidly escalating due to a relative decline in the de- fense marke

44、t coupled with the explosive growth of the commercial marketplace. Within the microcircuit industry, for example, military sales have declined from 17 percent to less than 1 percent of the total market (Figure 1). This shrinking market has prompted an increase in the number of products discontinued

45、each year (Figure 2). As a result, industry has increasingly focused attention on issues of parts obsolescence affecting current development and production programs. Life cycles of new microcircuit technologies are rapidly shrinking (Figure 3) and, in some cases, they are shorter than the time it ta

46、kes to get a program through development into production. See annexes A, B, C, D, E, and F for more information. 1 Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved ANSVAIAA R-l00A-2001 240 220 210 200 180 160 f 140 0 1 -I 5 120 I O0 80

47、 60 40 20 O 28 26 24 22 20 18 R 9 16 $ 12 $ 14 7 m 10 -I .8 6 .4 -2 .o L_ TOTAL SEMICONDUCTOR MARKET TOTAL MILITARY MARKET -e- 9 OF MILITARY MARKET NOTE: ESTIMATED TO BE GREATER THAN $220 BILLION BY FOUR MAJOR MANUFACTURERS Figure I. Declining military market share 2 Revroo.ceo B, G-OBA- EhG hEER hG

48、 DOC-LIEhTS W o1 The Perm $5 on o1 A AA .now Rob a I Agreemeni A r gn1s resen eo ANSVAIAA R-100A-2001 68 72 64 3 z 60 5 56 O 52 t: 5 48 3 044 E 40 36 32 28 24 20 16 - - - - - - - - - - 22,341 1986 ACTUAL DEVICE COUNT BY YEAR Curce: TACTech 12/99 Figure 2. Declining military microcircuit availability

49、 l! 42,000 2000 2002 PROJECTED I = introduction 1 j I9 1 85 i 1985 13 1978 14 I 97 7 973 TOTAL MIL-AERO MICROCIRCUIT AVAILABILITY (Standard Patts - QML, QPL, SMD, 883) I Figure 3. Reduction in technology life cycles 3 Reproduced By GLOBAL ENGINEERING DOCUMENTS Wit The Permission of AIAA Under Royalty Agreement All rights reserved 1 ANSI/AIAA R-l00A-2001 1.4 Summary In order to establish a governmenindustry parts management program consistent with the new acquisi- tion reform business environment and to address the issues and objecti