ANSI API RP 17P-2013 Design and Operation of Subsea Production Systems - Subsea Structures and Manifolds (First Edition ISO 13628-15 2011 Adoption).pdf

1、Design and Operation of Subsea Production SystemsSubsea Structures and ManifoldsANSI/API RECOMMENDED PRACTICE 17PFIRST EDITION, JANUARY 2013ISO 13628-15:2011 (Identical), Petroleum and natural gas industriesDesign and operation of subsea production systemsSubsea structures and manifoldsSpecial Notes

2、API publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or represe

3、ntation, either express or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of APIs

4、 employees, subcontractors,consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data con

5、tained in them; however, the Institute makes no representation, warranty, orguarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which thi

6、s publication mayconflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be util

7、ized. The formulation and publication of API publicationsis not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the applica

8、ble requirements of that standard. API does not represent,warrant, or guarantee that such products do in fact conform to the applicable API standard.Classified areas may vary depending on the location, conditions, equipment, and substances involved in any givensituation. Users of this Recommended Pr

9、actice should consult with the appropriate authorities having jurisdiction.Users of this Recommended Practice should not rely exclusively on the information contained in this document.Sound business, scientific, engineering, and safety judgment should be used in employing the information containedhe

10、rein. All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services

11、, 1220 L Street, NW, Washington, DC 20005.Copyright 2012 American Petroleum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters pa

12、tent. Neither should anythingcontained in the publication be construed as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes

13、a recommendation or that which is advised but not required in orderto conform to the specification. This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions conce

14、rning theinterpretation of the content of this publication or comments and questions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for perm

15、ission to reproduce or translate all or any partof the material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. S

16、tatus of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department

17、, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiii Contents Page API Foreword . ii Foreword v 1 Scope. 1 2 Normative references 3 3 Terms, abbreviated terms, and definitions 4 3.1 Terms and definitions 4 3.2 Abbreviated terms 8 4 Manifold and template functional considerations 10

18、4.1 General 10 4.2 System requirements . 11 4.3 System Interfaces 12 4.4 Cluster manifold requirements . 13 4.5 Template system requirements 14 5 Design considerations . 15 5.1 System design 15 5.2 Loads . 18 5.3 Piping design 19 5.4 Structural design 21 5.5 Foundation design . 23 5.6 Components . 2

19、6 6 Verification and validation of design . 28 6.1 Design verification . 28 6.2 Design validation . 30 6.3 Other comments . 32 7 Materials and fabrication requirements to piping systems . 32 7.1 General 32 7.2 Pipe and pipe fittings . 33 7.3 Forged components . 34 7.4 Chemical composition and weldab

20、ility 35 7.5 Test sampling of base materials 35 7.6 Mechanical and corrosion testing of base materials . 36 7.7 Non-destructive inspection of components 38 7.8 Fastener materials . 39 7.9 Bending and forming operations . 40 7.10 Overlay welding and buttering of components 42 7.11 Welding and non-des

21、tructive testing of piping systems . 43 8 Fabrication and manufacturing considerations . 53 8.1 External corrosion protection . 53 8.2 Colours 53 8.3 Material traceability 53 9 Installation, operation and maintenance considerations 53 9.1 Installation requirements 53 9.2 Operations considerations .

22、54 9.3 Maintenance considerations . 55 9.4 Requirements during installation . 56 10 ROV/ROT aspects 59 11 Lifting considerations 60 iv 11.1 Pad eyes 60 11.2 Other lifting devices . 60 12 Equipment marking 60 13 Transportation and storage 61 13.1 General 61 13.2 Storage and preservation procedure . 6

23、1 13.3 Sea-fastening 62 14 Abandonment provisions 62 14.1 General 62 14.2 Decommissioning 62 14.3 Design . 62 14.4 Post-abandonment operation . 62 14.5 Structures . 62 14.6 Manifolds 63 14.7 Templates . 63 Annex A (informative) Typical manifold data sheet . 64 Bibliography 66 v Foreword ISO (the Int

24、ernational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee ha

25、s been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical

26、standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodie

27、s for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any o

28、r all such patent rights. ISO 13628-15 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 13628 consists of the following parts, under the gener

29、al title Petroleum and natural gas industries Design and operation of subsea production systems: Part 1: General requirements and recommendations Part 2: Unbonded flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equipmen

30、t Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/workover riser systems Part 8: Remotely operated tools and interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems Part 10: Specification for bonded flexible pipe Part 1

31、1: Flexible pipe systems for subsea and marine applications Part 15: Subsea structures and manifolds A Part 12, dealing with dynamic production risers, a Part 14, dealing with high-integrity pressure protection systems (HIPPS), a Part 16, dealing with specification for flexible pipe ancillary equipm

32、ent, and a Part 17, dealing with recommended practice for flexible pipe ancillary equipment, are under preparation. API Recommended Practice 17P/ISO 13628-15:2011 1 Petroleum and natural gas industries Design and operation of subsea production systems Part 15: Subsea structures and manifolds 1 Scope

33、 This part of ISO 13628 addresses recommendations for subsea structures and manifolds, within the frameworks set forth by recognized and accepted industry specifications and standards. As such, it does not supersede or eliminate any requirement imposed by any other industry specification. This part

34、of ISO 13628 covers subsea manifolds and templates utilized for pressure control in both subsea production of oil and gas, and subsea injection services. See Figure 1 for an example of such a subsea system. Equipment within the scope of this part of ISO 13628 is listed below: a) the following struct

35、ural components and piping systems of subsea production systems: production and injection manifolds, modular and integrated single satellite and multiwell templates, subsea processing and subsea boosting stations, flowline riser bases and export riser bases (FRB, ERB), pipeline end manifolds (PLEM),

36、 pipeline end terminations (PLET), T- and Y-connection, subsea isolation valve (SSIV); b) the following structural components of subsea production system: subsea controls and distribution structures, other subsea structures; c) protection structures associated with the above. 2 API RECOMMENDED PRACT

37、ICE 17P/ISO 13628-15:2011 The following components and their applications are outside the scope of this part of ISO 13628: pipeline and manifold valves; flowline and tie-in connectors; choke valves; production control systems. NOTE General information regarding these topics can be found in additiona

38、l publications, such as ISO 13628-1 and API Spec 2C. Key A tree B cluster manifold C PLEM D PLET E inline tee F multi-phase pump skid Figure 1 Example of some typical subsea structures DESIGN AND OPERATION OF SUBSEA PRODUCTION SYSTEMSSUBSEA STRUCTURES AND MANIFOLDS 3 2 Normative references The follo

39、wing referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3183, Petroleum and natural gas industries Steel pipe

40、for pipeline transportation systems ISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements ISO 9606 (all parts), Qualification test of welders Fusion welding ISO 9712, Non-destructive testing Qualification and certification of NDT personn

41、el General principles ISO 10423, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment ISO 10474, Steel and steel products Inspection documents ISO 13628-1:2005, Petroleum and natural gas industries Design and operation of subsea production syst

42、ems Part 1: General requirements and recommendations ISO 13628-1:2005/Amd 1:2010, Petroleum and natural gas industries Design and operation of subsea production systems Part 1: General requirements and recommendations Amendment 1: Revised Clause 6 ISO 13628-4, Petroleum and natural gas industries De

43、sign and operation of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13628-8, Petroleum and natural gas industries Design and operation of subsea production systems Part 8: Remotely operated tools and interfaces on subsea production systems ISO 14731:2006, Welding coordinat

44、ion Tasks and responsibilities ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production ISO 15590-1, Petroleum and natural gas industries Induction bends, fittings and flanges for pipeline transportation systems Part 1: In

45、duction bends ISO 15609 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure specification ISO 15614 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure test EN 473, Non-destructive testing

46、 Qualification and certification of NDT personnel General principles EN 1418, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials EN 10228-3, Non-destructive testing of steel forgings

47、Part 3: Ultrasonic testing of ferritic or martensitic steel forgings ASME B31.3, Process Piping 4 API RECOMMENDED PRACTICE 17P/ISO 13628-15:2011 ASME V, 2007, Boiler and Pressure Vessel Code (BPVC), Section V, Nondestructive Examination ASME VIII, 2007, Boiler and Pressure Vessel Code (BPVC), Sectio

48、n VIII, Rules for Construction of Pressure Vessels, Div. 1 ASME IX, Boiler and Pressure Vessel Code (BPVC), Section IX, Welding and Brazing Qualifications ASNT SNT-TC-1A, Recommended Practice No. SNT-TC-1A, Personnel qualification and certification in nondestructive testing ASTM A388, Standard Pract

49、ice for Ultrasonic Examination of Steel Forgings ASTM E562, Standard Test Method for Determining Volume Fraction by Systematic Manual Point Count ASTM G48, Standard Test Methods for Pitting and Crevice Corrosion Resistance of Stainless Steels and Related Alloys by Use of Ferric Chloride Solution NS 477, Welding Rules for qualification of welding inspectors 3 Terms, abbreviated terms, and definitions For the purposes of this document, the following terms, abbreviated term