ANSI API RP 19G4-2011 Practices for Side-pocket Mandrels and Related Equipment (FIRST EDITION ISO 17078-4 2010 Adoption).pdf

1、Practices for Side-pocket Mandrels and Related EquipmentANSI/API RECOMMENDED PRACTICE 19G4FIRST EDITION, JUNE 2011ISO 17078-4:2010 (Identical), Petroleum and natural gas industriesDrilling and production equipment, Part 4Practices for side-pocket mandrels and related equipmentPractices for Side-pock

2、et Mandrels and Related EquipmentUpstream SegmentANSI/API RECOMMENDED PRACTICE 19G4FIRST EDITION, JUNE 2011ISO 17078-4:2010 (Identical), Petroleum and natural gas industriesDrilling and production equipment, Part 4Practices for side-pocket mandrels and related equipmentSpecial NotesAPI publications

3、necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or representation, either e

4、xpress or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of APIs employees, subco

5、ntractors,consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data contained in them; h

6、owever, the Institute makes no representation, warranty, orguarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may

7、conflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be utilized. The formula

8、tion and publication of API publicationsis not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the applicable requirements

9、of that standard. API does not represent,warrant, or guarantee that such products do in fact conform to the applicable API standard.All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying

10、, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2011 American Petroleum InstituteAPI ForewordThe API Subcommittee on Offshore Structures (SC 2) voted to adopt a modified

11、version of ISO 19901-4:2003 asAmerican National Standard ANSI/API Recommended Practice 2GEO.These modifications from the ISO standardhave been incorporated directly into the text and marked with a change bar in the margin.Nothing contained in any API publication is to be construed as granting any ri

12、ght, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “s

13、hall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in orderto conform to the specification.This document was produced under API standardization procedures that ensure

14、appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this publication or comments and questions concerning the procedures under whichthis publication was developed should be directed in w

15、riting to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof the material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, rea

16、ffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API,

17、 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiiii Contents Page API Foreword ii Foreword iv Introduction . v 1 Scope 1 2 Normative references 1 3 Terms and

18、 definitions . 2 4 Abbreviations and symbols 4 4.1 Abbreviations . 4 4.2 Symbols 5 5 Guidelines for application of side-pocket mandrels and related equipment 6 5.1 General . 6 5.2 Interface compatibility issues 6 5.3 Test facility for flow-control-device performance testing . 6 5.4 Set-up and calibr

19、ation of flow-control devices 6 5.5 Pre-installation and post-removal inspection, testing, and maintenance . 6 5.6 Reconditioning side-pocket mandrels and related products . 6 5.7 Reconditioning shops and shop personnel . 6 5.8 User/purchaser functional specification templates . 6 5.9 Supplier/manuf

20、acturer product data sheets . 7 Annex A (informative) Interface compatibility issues . 8 Annex B (informative) Test facilities for flow-control device performance testing . 9 Annex C (informative) Set-up and calibration of flow-control devices 16 Annex D (informative) Pre-installation and post-remov

21、al inspection and testing . 19 Annex E (informative) Reconditioning side-pocket mandrels and related equipment 22 Annex F (informative) Reconditioning shops and shop personnel . 28 Annex G (informative) User/purchaser functional templates for side-pocket mandrels and related equipment . 32 Annex H (

22、informative) Supplier/manufacturer product data sheet templates for side-pocket mandrels and related equipment 41 Bibliography 47 iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Int

23、ernational Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison w

24、ith ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of techni

25、cal committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn

26、to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 17078-4 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, p

27、etrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 17078 consists of the following parts, under the general title Petroleum and natural gas industries Drilling and production equipment: Part 1: Side-pocket mandrels (API 19G1) Part 2: Flow-control devic

28、es for side-pocket mandrels (API 19G2) Part 3: Running tools, pulling tools and kick-over tools and latches for side-pocket mandrels (API 19G3) Part 4: Practices for side-pocket mandrels and related equipment (API 19G4) v Introduction This part of ISO 17078 has been developed by users/purchasers and

29、 suppliers/manufacturers of subsurface side-pocket mandrels, flow-control devices used in side-pocket mandrels (hereafter called flow-control devices), and associated latches and installation tools that are used in conjunction with side-pocket mandrel flow-control devices. This equipment is intended

30、 for use in the worldwide petroleum and natural gas industry. This part of ISO 17078 is intended to provide supporting information, guidelines and practices to all parties who are involved in the specification, selection, manufacture, testing and use of side-pocket mandrels, flow-control devices and

31、 associated latches and installation tools. In addition to this part of ISO 17078, ISO 17078-1 provides requirements for side-pocket mandrels used in the petroleum and natural gas industry. ISO 17078-2 provides requirements for flow-control devices. And, ISO 17078-3 provides requirements for latches

32、 and installation tools that are used in conjunction with side-pocket mandrel flow-control devices. Other pertinent side-pocket mandrel-related information can be found in API standards listed in the bibliography. It is necessary that users of this part of ISO 17078 be aware that requirements above

33、those outlined in this part of ISO 17078 can be needed for individual applications. This part of ISO 17078 is not intended to inhibit a supplier/manufacturer from offering, or the user/purchaser from accepting, alternative equipment or engineering solutions. This can be particularly applicable where

34、 there is innovative or developing technology. Where an alternative is offered, it is the responsibility of the supplier/manufacturer to identify any variations from this part of ISO 17078 and provide details. API Specification 19G4/ISO 17078-41 Petroleum and natural gas industries Drilling and prod

35、uction equipment Part 4: Practices for side-pocket mandrels and related equipment 1 Scope This part of ISO 17078 provides informative documentation to assist the user/purchaser and the supplier/manufacturer in specification, design, selection, testing, calibration, reconditioning, installation and u

36、se of side-pocket mandrels, flow-control devices and associated latches and installation tools. The product-design and manufacturing-related requirements for these products are included within the other parts of ISO 17078. The content and coverage of several industry documents are compiled and refin

37、ed within ISO 17078 (all parts). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) ap

38、plies. ISO 14313, Petroleum and natural gas industries Pipeline transportation systems Pipeline valves ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories ISO 17078-1:2004, Petroleum and natural gas industries Drilling and production equipment Part 1: Side-

39、pocket mandrels ISO 17078-2:2007, Petroleum and natural gas industries Drilling and production equipment Part 2: Flow-control devices for side-pocket mandrels ISO 17078-3:2009, Petroleum and natural gas industries Drilling and production equipment Part 3: Running tools, pulling tools and kick-over t

40、ools and latches for side-pocket mandrels ANSI/ASME B16.5, Pipe Flanges and Flanged Fittings ANSI/ASME B16.34, Valves Flanged, Threaded and Welding End ANSI/ASME B31.8, Gas Transmission and Distribution Piping Systems ANSI/API MPMS 14.31-1990, Dimensioning and Tolerancing GPA 8185-90, Orifice Meteri

41、ng of Natural Gas and Other Related Hydrocarbon Fluid, Part 1, General Equations and Uncertainty Guidelines, American Gas Association, Report No. 3 ASME Boiler and Pressure Vessel Code (BPVC), Section VIII, Pressure Vessels, Division 1, Rules for Construction of Pressure Vessels ASME Boiler and Pres

42、sure Vessel Code (BPVC), Section VIII, Pressure Vessels, Division 2, Alternative Rules 2 PRACTICES FOR SIDE-POCKET MANDRELS AND RELATED EQUIPMENT 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. NOTE For quality-system-related terms used in this p

43、art of ISO 17078 and not defined below, reference can be made to ISO 9000 for additional definitions. 3.1 acceptance flow-control device, component(s) and/or assembly(s) accepted for use 3.2 acceptance criteria measures or conditions that shall be met for a test to be successful 3.3 ager pressure ch

44、amber used to externally pressure test a flow-control device for a specified period of time and/or number of cycles 3.4 coating application of a film of material on the surface of another material for different purposes 3.5 compatibility testing testing to confirm that various side-pocket mandrels a

45、nd related products fit and work together 3.6 critical length linear distance in a side-pocket mandrel between orienting sleeve no-go and face of pocket, measured perpendicular to face of pocket 3.7 design verification grade levels of design requirements for side-pocket mandrels and associated equip

46、ment in accordance with ISO 17078-1, ISO 17078-2, and ISO 17078-3 3.8 dome chamber that contains an internal pressure that is applied to the responsive element, which may be a bellows or piston 3.9 dummy flow-control device blank device that is installed in a side-pocket mandrel to prevent flow or p

47、ressure communication between the casing annulus and the tubing 3.10 gas port holes in a side-pocket mandrel where gas enters the pocket of the mandrel 3.11 informative information that is meant to enlighten the user/purchaser or supplier/manufacturer, without containing requirements 3.12 injection

48、pressure operated injected-gas-pressure-operated flow-control device API SPECIFICATION 19G4/ISO 17078-4 3 3.13 latch retention mechanism for a flow-control device that is installed in a side-pocket mandrel 3.14 linear mass mass per length of tubular product 3.15 loading conditions loading conditions

49、 that it is anticipated to apply to the side-pocket mandrel, including, but not limited to, tensile and compressive loads, internal (burst) pressures, external (collapse) pressures, bending stresses, etc. 3.16 manufacturing process(es) and action(s) performed by an equipment supplier/manufacturer that are necessary to provide finished component(s), assemblies and related documentation that fulfil the requests of the user/purchaser, and to meet the standards of the supplier/manufacturer NOTE Manufacturing begins when the supplier/manufacturer receives the