ANSI API STD 2350-2012 Overfill Protection for Storage Tanks in Petroleum Facilities (Fourth Edition).pdf

1、Overfill Protection for Storage Tanks in Petroleum FacilitiesANSI/API STANDARD 2350-2012FOURTH EDITION, MAY 2012Overfill Protection for Storage Tanks in Petroleum FacilitiesANSI/API STANDARD 2350-2012FOURTH EDITION, MAY 2012Special NotesAPI publications necessarily address problems of a general natu

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12、eum InstituteForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as in

13、suring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in orderto confor

14、m to the specification. This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this publication or comments and q

15、uestions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof the material published he

16、rein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department

17、, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiContentsP

18、age1 Scope and Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19、 . . . . . . . . . . . . . . . . . . . 11.2 Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 Minimum Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Terms and Definitions. . . . . . . . . . . . . . . . . . . . .

21、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Overfill Prevention Process (OPP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94.1 OPP Overview . . . . . . . . . . . . . . . . .

22、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94.2 Requirements for the Management System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.3 Requirements for Risk Assessment .

23、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.4 Defining Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114.5 Requirements for Overfill P

24、rotection Process (OPP) Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Requirements for Equipment Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265.1 General Requirements for Overfill Prevention Syste

25、ms Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265.2 Alarm and Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285.3 Alarm Signals. . . . . . . . . . . . . . . . . . . . . . . . . .

26、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285.4 Automated Overfill Prevention System (AOPS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295.5 Automated Valves in OPS. . . . . . . . . . . . . . .

27、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295.6 Use of Uninterruptible Power Supplies (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Annex A (normative) Automated Overfill Prevention S

28、ystems (AOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Annex B (informative) Management Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Annex C (informative) Liquid Level Instrumentation Considerations . . .

29、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Annex D (informative) Determining Tank Capacity and LOCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Annex E (informative) Conceptual Tank Overfill Risk Evaluation . . . . . . . . . . . . . . . . .

30、 . . . . . . . . . . . . . . . . . . . . 42Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Figures1 Minimum Tank Levels of Concern (LOCs) . . . . . . . . . . . . . . . . . .

31、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Tank Levels of Concern (LOCs) with Optional AOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Illustration of Categories Applied to Overfill Prevention Systems . . . . . . . . . . . . .

32、. . . . . . . . . . . . . . . . . . 17B.1 The Management System Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36D.1 Tank Sensor Level and Fill Level Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、 . . . . . . . . . . . . . . . . . 40D.2 Tank Critical High Level Work Sheet and Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41E.1 Conceptual Tank Overfill Risk Assessment Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34、 . . . . . . . . 43Tables1 Minimum High-High (HH) Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Monitoring Product During Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35、. . . . . . . . 22C.1 Commonly Used Types of Liquid Level Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38vIntroductionThis standard addresses overfill protection for petroleum storage tanks. It recognizes that prevention provides themost basic le

36、vel of protection, thus while using both terms “protection” and “prevention”, the document emphasizesprevention. The standards scope covers minimum overfill (and damage) prevention practices for abovegroundstorage tanks in petroleum facilities, including refineries, marketing terminals, bulk plants,

37、 and pipeline terminals thatreceive flammable and combustible liquids. It cannot cover every case and unique situation. API Publication 2350, Overfill Protection for Storage Tanks in Petroleum Facilities was first issued in 1987. Thesecond edition was rewritten and expanded with emergency spill prev

38、ention programs in mind. The third edition builton the second edition with the scope expanded to include Class I and Class II hydrocarbon liquids as well as tankagein broader usage. References to PEI 600 addressed potential overfills for receipts of petroleum products fromwheeled vehicles. The fourt

39、h edition continues to build on experience and new technology through the use of management systems.Since operations are the primary overfill prevention safeguard, new definitions and requirements are established foralarms. Risk reduction is also addressed by current practices and generally accepted

40、 industry practice. During the development of the current and prior editions of this document, careful consideration was given to thebenefits provided by overfill protection for tanks in petroleum facilities relative to: safety and environmental protection, optimization of the work place and operati

41、ng practices, inspection, testing, and maintenance, equipment and system selection and installation, safe work practices, emergency procedures and training, management of change programs relative to tank overfill prevention, inclusion of current technology and practices related to process control an

42、d automated safety instrumentedsystems.All of the sections and annexes in the document were revised with the 4th edition. Illustrations are provided to help explain the tank capacity and level definitions. API Standard 2350 covers overfillprotection only. Overfill protection includes concern for pro

43、duct overflow and tank damage. This standard does notaddress other issues related to aboveground storage tanks such as minimum operating levels.The essential elements of this document are based on current industry safe operating practices and existingconsensus standards. Federal, state, and local re

44、gulations or laws may contain additional requirements for tankoverfill protection programs. For existing facilities the results of a risk-based analysis of aboveground atmosphericpetroleum storage tanks may indicate the need for more protection against overfilling. In such cases some provisionsfrom

45、this standard may be suitable. vi1Overfill Protection for Storage Tanks in Petroleum Facilities1 Scope and Purpose1.1 ScopeThe scope of this standard is intended for storage tanks associated with marketing, refining, pipeline and terminalscontaining Class I or Class II petroleum liquids. Use is reco

46、mmended for Class III petroleum liquids. This standarddoes not apply to: underground storage tanks; aboveground tanks of 1320 US gallons (5000 liters) or less; aboveground tanks which comply with PEI 600; pressure vessels; tanks containing non-petroleum liquids; tanks storing LPG and LNG; tanks at s

47、ervice stations; tanks filled exclusively from wheeled vehicles (i.e. tank trucks or railroad tank cars); and tanks covered by OSHA 29 CFR 1910.119 and EPA 40 CFR 68 or similar regulations.This standard recommends application of PEI Recommended Practice 600 Recommended Practices for OverfillPreventi

48、on for Shop-Fabricated Aboveground Tanks for overfill protection where applicable for aboveground tanksfalling outside the scope of this document.1.2 PurposeThe purpose of this standard is to assist owner/operators and operating personnel in the prevention of tank overfillsby implementation of a com

49、prehensive overfill prevention process (OPP). The goal is to receive product into theintended storage tank without overfill or loss of containment. 1.3 Minimum RequirementsThis standard is one of minimum requirements. Alternate approaches or variations on the principles of this standardthat provide equivalent or more robust overfill prevention are acceptable. Alternate approaches may be needed whenthe tank system varies from the typical configurations described in this standard. The rationale for the implementationof each overfill prevention process (OPP) should be doc