ANSI API STD 619-2010 Rotary-Type Positive-Displacement Compressors for Petroleum Petrochemical and Natural Gas Industries (Fifth Edition).pdf

1、Rotary-type Positive Displacement Compressors for Petroleum, Petrochemical and NaturalGas IndustriesANSI/API STANDARD 619FIFTH EDITION, DECEMBER 2010ISO 10440-1:2007 (Identical), Petroleum, petrochemical and natural gas industriesRotary-type positive displacement compressorsPart 1: Process compresso

2、rsRotary-type Positive Displacement Compressors for Petroleum, Petrochemical and NaturalGas IndustriesDownstream SegmentANSI/API STANDARD 619FIFTH EDITION, DECEMBER 2010ISO 10440-1:2007 (Identical), Petroleum, petrochemicaland natural gas industriesRotary-type positivedisplacement compressorsPart 1:

3、 ProcesscompressorsSpecial NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assig

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10、y any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2010 American Petroleum InstituteAPI ForewordNothing contained in any API

11、 publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring anyone against liability for infringement

12、of letters patent.This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this publication or comments and questio

13、ns concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof the material published herein s

14、hould also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, tele

15、phone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiv Contents Page

16、 API Foreword . iii Foreword . vii Introduction viii 1 Scope 1 2 Normative references 1 3 Terms and definitions . 4 4 General . 9 4.1 Pressure design code . 9 4.2 Unit responsibility . 9 4.3 Units of measurement . 9 4.4 Statutory requirements . 10 5 Basic design . 10 5.1 General . 10 5.2 Pressure ca

17、sing . 14 5.3 Casing connections 16 5.4 External forces and moments 18 5.5 Rotating elements . 18 5.6 Shaft seals 19 5.7 Dynamics 25 5.8 Bearings . 30 5.9 Bearing housings 33 5.10 Lube-oil and seal-oil systems 34 5.11 Materials . 37 5.12 Nameplates and rotation arrows 43 5.13 Quality . 43 6 Accessor

18、ies 43 6.1 Drivers 43 6.2 Couplings and guards . 45 6.3 Mounting plates . 45 6.4 Controls and instrumentation 47 6.5 Piping 54 6.6 Intercoolers and aftercoolers . 55 6.7 Inlet air filters . 56 6.8 Inlet separators 56 6.9 Pulsation suppressors/silencers for dry screw compressors 57 6.10 Special tools

19、 . 59 7 Inspection, testing and preparation for shipment 59 7.1 General . 59 7.2 Inspection . 59 7.3 Testing 61 7.4 Preparation for shipment 66 8 Vendors data . 68 8.1 General . 68 8.2 Proposals . 69 8.3 Contract data 71 vi Annex A (informative) Typical datasheets . 73 Annex B (informative) Nomencla

20、ture for rotary-type positive-displacement compressors . 92 Annex C (normative) Forces and moments . 97 Annex D (normative) Procedure for determination of residual unbalance 100 Annex E (normative) Typical schematics for pressurized oil systems for flooded screw compressors 108 Annex F (informative)

21、 Materials and their specifications for rotary compressors 114 Annex G (informative) Typical mounting plate arrangements . 117 Annex H (informative) Inspectors checklist 119 Annex I (informative) Typical vendor drawing and data requirements . 122 Bibliography . 133 vii Foreword ISO (the Internationa

22、l Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been es

23、tablished has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardi

24、zation. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for vot

25、ing. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all suc

26、h patent rights. ISO 10440-1 was prepared by Technical Committee ISO/TC 118, Compressors and pneumatic tools, machines and equipment, Subcommittee SC 1, Process compressors. This second edition cancels and replaces the first edition (ISO 10440-1:2000), which has been technically revised. ISO 10440 c

27、onsists of the following parts, under the general title Petroleum, petrochemical and natural gas industries Rotary-type positive-displacement compressors: Part 1: Process compressors Part 2: Packaged air compressors (oil-free) viii Introduction This part of ISO 10440 is based on API 619, 4th edition

28、, December 2004, with the intent that the 5th edition of API 619 will be identical to this part of ISO 10440. Users of this part of ISO 10440 should be aware that further or differing requirements may be needed for individual applications. This part of ISO 10440 is not intended to inhibit a vendor f

29、rom offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly appropriate where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this

30、part of ISO 10440 and provide details. A bullet () at the beginning of a subclause or paragraph indicates that either a decision is required or further information is to be provided by the purchaser. This information should be indicated on the datasheet(s), otherwise it should be stated in the quota

31、tion request or in the order. In this part of ISO 10440, where practical, US Customary (USC) units are included in brackets for information. Dedicated datasheets for SI units and for USC units are provided in Annex A. API Standard 619/ISO 10440-1:2007 1 Petroleum, petrochemical and natural gas indus

32、tries Rotary-type positive-displacement compressors Part 1: Process compressors 1 Scope This part of ISO 10440 specifies requirements for dry and oil-flooded, helical-lobe rotary compressors (see Figure 1) used for vacuum or pressure or both in petroleum, petrochemical, and gas industry services. It

33、 is intended for compressors that are in special-purpose applications. It is not applicable to general-purpose air compressors, liquid-ring compressors, or vane-type compressors. NOTE Standard air compressors are covered in ISO 10440-2. 2 Normative references The following referenced documents are i

34、ndispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 7 (all parts), Pipe threads where pressure-tight joints are made on the threads ISO 2

35、61, ISO general purpose metric screw threads General plan ISO 262, ISO general-purpose metric screw threads Selected sizes for screws, bolts and nuts ISO 281, Rolling bearings Dynamic load ratings and rating life ISO 724, ISO general-purpose metric screw threads Basic dimensions ISO 945 1), Cast iro

36、n Designation of microstructure of graphite ISO 965 (all parts), ISO general-purpose metric screw threads Tolerances ISO 1217, Displacement compressors Acceptance tests ISO 1328-1:1995, Cylindrical gears ISO system of accuracy Part 1: Definitions and allowable values of deviations relevant to corres

37、ponding flanks of gear teeth 1) Under revision as ISO 945-1, Designation of microstructure of cast irons Part 1: Graphite classification by visual analysis. 2 ROTARY-TYPE POSITIVE DISPLACEMENT COMPRESSORS FOR PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES ISO 1940-1:2003, Mechanical vibration B

38、alance quality requirements for rotors in a constant (rigid) state Part 1: Specification and verification of balance tolerances ISO 3448:1992 , Industrial liquid lubricants ISO viscosity classification ISO 3744, Acoustics Determination of sound power levels and sound energy levels of noise sources u

39、sing sound pressure Engineering method for an essentially free field over a reflecting plane ISO 5753:1991, Rolling bearings Radial internal clearance ISO 6708, Pipework components Definition and selection of DN (nominal size) ISO 7005-1, Pipe flanges Part 1: Steel flanges for industrial and general

40、 service piping systems ISO 7005-2, Metallic flanges Part 2: Cast iron flanges ISO 8821, Mechanical vibration Balancing Shaft and fitment key convention ISO 10437, Petroleum, petrochemical and natural gas industries Steam turbines Special-purpose applications ISO 10438 (all parts), Petroleum, petroc

41、hemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries ISO 10441, Petroleum, petrochemical and natural gas industries Flexible couplings for mechanical power transmission Special-purpose applications ISO 13691, Petroleum and natural gas industries High-

42、speed special-purpose gear units ISO 13706, Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers ISO 15649, Petroleum and natural gas industries Piping ISO 16812, Petroleum, petrochemical and natural gas industries Shell-and-tube heat exchangers IEC 60079 (all parts), Elect

43、rical apparatus for explosive gas atmospheres ANSI/ABMA Standard 7, Shaft and Housing Fits for Metric Radial Ball and Roller Bearings (Except Tapered Roller Bearings) Conforming to Basic Boundary Plan 2)ANSI/ABMA Standard 20, Radial Bearings of Ball, Cylindrical Roller and Spherical Roller Types Met

44、ric Design API RP 500, Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class 1, Division 1 and Division 2 3)API 520 (all parts), Sizing, Selection and Installation of Pressure-Relieving Devices in RefineriesANSI/API 526, Flanged

45、 Steel Pressure Relief Valves ANSI/API 611, General-Purpose Steam Turbines for Petroleum, Chemical and Gas Industry Services ANSI/API 613, Special Purpose Gear Units for Petroleum, Chemical and Gas Industry Services ANSI/API 670, Machinery Protection Systems 2) American Bearing Manufacturers Associa

46、tion, 2025 M Street, NW, Suite 800, Washington, DC 20036, USA. 3) American Petroleum Institute, 1220 L Street NW, Washington, DC 20005-4070, USA. API STANDARD 619/ISO 10440-1 3 ANSI/API 671, Special Purpose Couplings for Petroleum, Chemical, and Gas Industry Services API 677, General-Purpose Gear Un

47、its for Petroleum, Chemical and Gas Industry Services API RP 686:1996, Machinery Installation and Installation Design ASME B1.1, Unified Inch Screw Threads, UN and UNR Thread Form 4)ASME B1.20.1-1983, Pipe Threads, General Purpose (Inch) ASME B16.1, Cast Iron Pipe Flanges and Flanged Fittings: Class

48、es 25, 125, and 250 ASME B16.5, Pipe Flanges and Flanged Fittings ASME B16.11, Forged Steel Fittings, Socket-Welding and Threaded ASME B16.42, Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300 ASME B16.47, Large Diameter Steel Flanges: NPS 26 Through NPS 60 ASME B17.1, Keys and Key

49、seats ASME Boiler and Pressure Vessel Code: Section V, Nondestructive Examination ASME Boiler and Pressure Vessel Code: Section IX, Welding and Brazing Qualifications ASTM A247, Standard Test Method for Evaluating the Microstructure of Graphite in Iron Castings 5)ASTM A278, Standard Specification for Gray Iron Castings for Pressure-Containing Parts for Temperatures Up to 650 F ASTM A320/A320M-05, Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for Low-Temperature Service ASTM A395/