ANSI ASTM D2513 REV A-2016 Standard Specification for Polyethylene (PE) Gas Pressure Pipe Tubing and Fittings.pdf

1、Designation: D2513 16a An American National StandardStandard Specification forPolyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings1This standard is issued under the fixed designation D2513; the number immediately following the designation indicates the year oforiginal adoption or, in the case o

2、f revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This sp

3、ecification covers requirements and test methodsfor material dimensions and tolerances, hydrostatic burststrength, chemical resistance, and rapid crack resistance ofpolyethylene pipe, tubing, and fittings for use in fuel gas mainsand services for direct burial and reliner applications. The pipeand f

4、ittings covered by this specification are intended for use inthe distribution of natural gas. Requirements for the qualifyingof polyethylene systems for use with liquefied petroleum gasare also covered.1.1.1 This specification does not cover threaded pipe. De-sign considerations are discussed in App

5、endix X1. In-plantquality control programs are specified in AnnexA1 and AnnexA2.1.1.2 See Specification F2619/F2619M for polyethylenepiping for pressure or non-pressure oil and gas producingapplications to convey fluids such as oil, dry or wet gas,multiphase fluids, and non-potable oilfield water.1.

6、2 The text of this specification references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the specification.1.3 The values stated in inch-pound units are to be regardedas

7、standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.4 The following is an index of the annexes and appendixin this specification:Annex SubjectAnnex A1 In-Plant Quality Control for all materials up t

8、o 12 in.Annex A2 In-Plant Quality Control for PE materials 14 in. and larger.Appendixes SubjectAppendixX1Design Consideration1.5 The following precautionary caveat pertains only to thetest method portion, Section 6, of this specification. Thisstandard does not purport to address all of the safety co

9、ncerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:22.1.1 Terminology:D1600 Terminology forA

10、bbreviated Terms Relating to Plas-ticsF412 Terminology Relating to Plastic Piping Systems2.1.2 Test Methods for:D638 Test Method for Tensile Properties of PlasticsD1238 Test Method for Melt Flow Rates of Thermoplasticsby Extrusion PlastometerD1598 Test Method for Time-to-Failure of Plastic PipeUnder

11、 Constant Internal PressureD1599 Test Method for Resistance to Short-Time HydraulicPressure of Plastic Pipe, Tubing, and FittingsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength ofPlastic or Reinforced Plastic PipeD2

12、837 Test Method for Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Thermoplastic Pipe ProductsF1473 Test Method for Notch Tensile Test to Measure theResistance to Slow Crack Growth of Polyethylene Pipesand Resins2.1.3 Practices for:D543 Practices for E

13、valuating the Resistance of Plastics toChemical ReagentsD618 Practice for Conditioning Plastics for TestingD1435 Practice for Outdoor Weathering of PlasticsD1898 Practice for Sampling of Plastics (Withdrawn 1998)31This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Sy

14、stems and is the direct responsibility of Subcommittee F17.60 on Gas.Current edition approved Dec. 15, 2016. Published February 2017. Originallyapproved in 1966. Last previous edition approved in 2016 as D2513 16. DOI:10.1520/D2513-16A.2For referenced ASTM standards, visit the ASTM website, www.astm

15、.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.*A Summary of Changes section appears at

16、the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for

17、 theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1D2774 Practice for Underground Installation of Thermoplas-tic Pressure PipingD2565 Practice for Xenon-Arc Exposure of Plastics In-tended for Outd

18、oor ApplicationsF2620 Practice for Heat Fusion Joining of Polyethylene Pipeand FittingsG155 Practice for Operating Xenon Arc Light Apparatus forExposure of Non-Metallic Materials2.1.4 Specification for:D2683 Specification for Socket-Type Polyethylene Fittingsfor Outside Diameter-Controlled Polyethyl

19、ene Pipe andTubingD3261 Specification for Butt Heat Fusion Polyethylene (PE)Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubingD3350 Specification for Polyethylene Plastics Pipe and Fit-tings MaterialsF1055 Specification for Electrofusion Type PolyethyleneFittings for Outside Diameter Cont

20、rolled Polyethyleneand Crosslinked Polyethylene (PEX) Pipe and TubingF1563 Specification for Tools to Squeeze-off Polyethylene(PE) Gas Pipe or TubingF2138 Specification for Excess Flow Valves for Natural GasServiceF2619/F2619M Specification for High-Density Polyethylene(PE) Line PipeF2897 Specificat

21、ion for Tracking and Traceability EncodingSystem of Natural Gas Distribution Components (Pipe,Tubing, Fittings, Valves, and Appurtenances)2.2 ANSI Standards:B 16.40 Manually Operated Thermoplastic Gas Shutoffsand Valves in Gas Distribution Systems4B 31.8 Gas Transmission and Distribution Piping Syst

22、ems42.3 Federal Specifications:Fed. Std. No. 123 Marking for Shipment (Civil Agencies)5OPS 49 CFR Part 192 Title 49, Code of Federal Regula-tions52.4 Military Standards:MIL-STD-129 Marking for Shipment and Storage5MIL-STD-1235 (ORD) Single- and Multi-Level ContinuousSampling Procedures and Tables fo

23、r Inspection by Attri-butes2.5 ISO Standards6:ISO 4437 Buried polyethylene (PE) pipes for the supply ofgaseous fuels-Metric series-SpecificationsISO 9080 Thermoplastics Pipes for the Transport ofFluidsMethods of Extrapolation of Hydrostatic StressRupture Data to Determine Long-Term HydrostaticStreng

24、th of Thermoplastic Pipe MaterialsISO 12162 Thermoplastic Materials for Pipes and Fittingsfor Pressure ApplicationsClassification andDesignationOverall Service (Design) CoefficientISO 13477 Thermoplastics pipes for the conveyance offluids Determination of resistance to rapid crack propa-gation (RCP)

25、 Small scale steady-state test (S4 test)ISO 13478 Thermoplastics pipe for the conveyance of fluids Determination of resistance to rapid crack propagation(RCP) Full-scale test (FST)2.6 Plastic Pipe Institute7PPI TR-3 HDB/HDS /PDB/ SDB/MRS PoliciesPPI TR-4 HDB/HDS/SDB/PDB/MRS Listed MaterialsPPI TR-33

26、 Generic Butt Fusion Joining for PolyethyleneGas PipePPI TR-41 Generic Saddle Fusion Joining Procedure forPolyethylene Gas Piping7PPI TN-30/2006 Requirements for the Use of Rework Ma-terials in Polyethylene Gas Pipe7PPI TR-9 Recommended Design Factors and Design Coef-ficients for Thermoplastic Press

27、ure pipe2.7 Other Documents:8National Fire Protection Association: NFPA 58 Storage andHandling Liquefied Petroleum Gases3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F412, and abbreviations are in accordance with Termi-nology D1600, unless otherwise specified.3.2 The g

28、as industry terminology used in this specificationis in accordance with ANSI B31.8 or OPS 49 CFR Part 192,unless otherwise indicated.3.3 The term pipe used herein refers to both pipe and tubingunless specifically stated otherwise.3.4 re-rounding equipmentequipment used to reform thepipe and permanen

29、tly reduce ovality to 5 % or less.3.5 rounding equipmentequipment, devices, clamps, andso forth, used to temporarily hold the pipe round whileout-of-roundness measurements are made, or a joining proce-dure (heat fusion, electrofusion, or mechanical) is performed.3.6 pipe material designated codethe

30、pipe material des-ignation code shall consist of the abbreviation for the type ofplastic (PE) followed by Arabic numerals which describe theshort term properties in accordance with applicable Specifica-tion D3350, the hydrostatic design stress for water at 73.4F(23C) in units of 100 psi with any dec

31、imal figures dropped.Where the hydrostatic design stress code contains less than twofigures, a zero is used before the number. Thus, a completematerial designation code shall consist of PE and four figuresfor PE materials. For example, PE2708 is a grade PE27polyethylene with an 800psi design stress

32、for water at 73.4F(23C). The hydrostatic design stresses for gas are not used inthis designation code.4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.5Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,S

33、ection D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.6Available from International Organization for Standardization (ISO), 1, ch. dela Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.7Available from Plastics Pipe Institute (PPI), 105 Deck

34、er Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.8Available from National Fire Protection Association (NFPA), 1 BatterymarchPark, Quincy, MA 02169-7471, http:/www.nfpa.org.D2513 16a23.7 dimension ratio (DR)the ratio of pipe diameter to wallthickness. It is calculated by dividing the s

35、pecified outsidediameter of the pipe, in inches (mm), by the minimum specifiedwall thickness, in inches (mm). The standard dimension ratio(SDR) is a common numbering system which is derived fromthe ANSI preferred number series R 10.3.8 toe-ina small reduction of the outside diameter at thecut end of

36、 a length of thermoplastic pipe.4. Materials4.1 GeneralThe PE used to make pipe and fittings shall bePE or reworked PE (see 4.2 and 4.4) and shall have a PlasticsPipe Institute (PPI) long-term hydrostatic design stress andhydrostatic design basis rating.4.2 Rework MaterialClean rework material of th

37、e samecommercial designation, generated from the manufacturersown pipe and fitting production shall not be used unless thepipe and fitting produced meet all the requirements of thisspecification. The use of these rework materials shall begoverned by the requirements of 4.3 and PPI TN-30/2006. Inpipe

38、, rework materials shall be limited to a maximum of 30 %by weight.NOTE 1The requirements for rework materials herein are intended toincorporate prudent specifications to ensure that the potential for contami-nation in gas piping products, that meet this specification, is reduced to theextent possibl

39、e. It is imperative to emphasize that rework materials havenot been identified as the cause of any field failures. The requirements forrework materials were developed by the consensus of interested partiesincluding product manufacturers, gas utility companies, and regulatoryagencies.4.3 Documentatio

40、nA documentation system to allow fortraceability of raw materials including percentage and materialclassification (or designation, if applicable) of rework materialsused in the manufacture of the pipe product meeting therequirements of this specification shall exist and be supplied tothe purchaser,

41、if requested.4.4 ClassificationPolyethylene materials suitable for usein the manufacture of pipe and fittings under this specificationshall meet Table 1 requirements for the applicable pipematerial designation code.NOTE 2References and material descriptions for PE 2306, PE 2406,PE 2606, PE 3306, PE

42、3406, PE 3408, PE 3608, PE 3710, and PE 4608have been removed from D2513. Elimination of these materials does notaffect the pipelines that are in service. They can still be used for gasdistribution. The main reason for removing these materials from thisstandard is to reflect the current state of the

43、 art in PE gas distributionpiping.4.5 Resistance to Slow Crack Growth (SCG)Use TestMethod F1473 on compression molded plaques at a stress of2.4 MPa based on the unnotched area and a test temperature of80C. Notch depth shall be in accordance with Table 1 in TestMethod F1473. Materials shall meet the

44、Slow Crack GrowthResistance requirements in Table 1.4.6 Additive ClassesPolyethylene material compoundsshall meet Specification D3350 code C or E. Code C materialcompounds shall have 2 to 3 percent carbon black. Code Ematerial compounds shall be yellow with UV stabilizer.4.7 Thermal StabilityThe PE

45、material shall contain suffi-cient antioxidant so that the minimum induction temperatureshall be 428F (220C) when tested in accordance withSpecification D3350. The sample shall be representative of thecross section of the pipe or fittings.4.8 Hydrostatic Design Basis (HDB) Substantiation TheHDB for

46、PE materials at 73F (23C) shall be substantiated tobe linear to 50 years as per Test Method D2837, Section 5.7.NOTE 3The long-term hydrostatic strength at 50 years in accordancewith Test Method D2837 is not to be used for any pressure ratingcalculations. The MAOP is still calculated using the HDB ob

47、tained fromTest Method D2837 long-term hydrostatic strength at 100 000 h. PEcompounds with a thermoplastic pipe material designation code of PE2708 and PE 4710 as well as those compounds denoted in PPI TR-4 withan asterisk (*) meet the substantiation requirement of Test Method D2837.4.9 Resistance t

48、o Rapid Crack Propagation (RCP) forMaterial The PE material classification (formulation) used inthe manufacture of pipe and fittings under this specificationshall be tested for resistance to failure by RCP in accordancewith the procedures set forth in ISO 13477 (S4 Test) or ISO13478 (Full Scale Test

49、 (FST). The data obtained shall be madeavailable upon request without limitations on disclosure, andshall not subsequently be subject to disclosure limitations whenused by others. The values obtained are applicable to all pipeswith the wall thickness of the pipe tested and all thinner wallpipes. In case of conflict, the RCP results of ISO 13478 shallapply.NOTE 4While S4 or FST testing of any combination of outsidediameter and SDR is permitted in fulfillment of the requirement for testingTABLE 1 Polyethylene Compound RequirementsPipe Mater