ANSI ASTM F1144-1998 Standard Specification for Manhole Cover Assembly Bolted Semi-Flush Oiltight and Watertight Hinged.pdf

1、Designation: F1144 98 (Reapproved 2012) An American National StandardStandard Specification forManhole Cover Assembly, Bolted, Semi-Flush, Oiltight andWatertight, Hinged1This standard is issued under the fixed designation F1144; the number immediately following the designation indicates the year ofo

2、riginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification provides design and constructioncriteria

3、for a semi-flush, oiltight and watertight bolted hingedmanhole cover assembly.1.2 The manhole cover assemblies depicted on this specifi-cation are for use in decks or bulkheads requiring oiltight andwatertight covers that are not required to be completely flush.Manhole cover assemblies shall be comp

4、lete with covers,mounting rings, gaskets, studs, washers, hinge assemblies, andnuts.1.3 Handles, if required, shall be as specified in the orderinginformation.1.4 Values stated in inch-pound units are to be regarded asstandard.1.5 This standard is not applicable to certain hazardouscargos. (See 46CF

5、R 153.254 and 46CFR 154.340.)1.6 This specification provides design and construction formanhole cover assemblies subjected to lateral pressures such asresulting from vehicle loads or hydrostatic pressures. Wheremanhole cover assemblies are subjected to primary or cyclicloads, other reinforcement or

6、construction criteria may benecessary to integrate the manhole assembly with the requiredstructural reinforcement for openings in decks or bulkheads.Design of the manhole cover assembly for primary or cyclicloads is beyond the scope of this specification.1.7 This international standard was developed

7、 in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Document

8、s2.1 ASTM Standards:2A36/A36M Specification for Carbon Structural SteelA131/A131M Specification for Structural Steel for ShipsA153/A153M Specification for Zinc Coating (Hot-Dip) onIron and Steel HardwareA575 Specification for Steel Bars, Carbon, MerchantQuality, M-GradesB36/B36M Specification for Br

9、ass Plate, Sheet, Strip, AndRolled BarD2000 Classification System for Rubber Products in Auto-motive ApplicationsF783 Specification for Staple, Handgrab, Handle, and Stir-rup Rung2.2 ANSI Standards:3B1.1 Unified Inch Screw ThreadsY14.5M Dimensioning and TolerancingB18.2.1 Square and Hex Bolts and Sc

10、rews, Inch Series2.3 ABS Standard:4Rules for Building and Classing Steel Vessels2.4 Steel Structures Painting Council Standard:5SP-10 Surface Preparation Specification No. 102.5 Code of Federal Regulations Standard:6CFR 46 Code of Federal Regulations3. Terminology3.1 Definitions:3.1.1 manholeaccessw

11、ay located in a tank structure.3.1.2 semi-flushrefers to the placement of the hinged plateover the ringed opening (without coaming).1This specification is under the jurisdiction of ASTM Committee F25 on Shipsand Marine Technology and is the direct responsibility of Subcommittee F25.03 onOutfitting a

12、nd Deck Machinery.Current edition approved June 1, 2012. Published October 2012. Originallyapproved in 1988. Last previous edition approved in 2007 as F1144 98 (2007).DOI: 10.1520/F1144-98R12.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at ser

13、viceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from American Bureau of Shippin

14、g (ABS), ABS Plaza, 16855Northchase Dr., Houston, TX 77060, http:/www.eagle.org.5Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.6Available from DLA Document Services, Building 4/D, 700 Robbins Ave.,Philadelphia, PA 19111-50

15、94, http:/quicksearch.dla.mil.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principl

16、es for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.14. Classification4.1 Type I15- by 23-in. (381- by 584-mm) size of accessopening4.2 Type II18- by 24-in. (457- by 610-mm) size of accessopen

17、ing4.3 Grade 114-in. (6.4-mm) thick cover plate4.4 Grade 238-in. (9.5-mm) thick cover plate4.5 Grade 312-in. (12.7-mm) thick cover plate4.6 Class A Manhole Cover AssembliesShall be abrasiveblasted to near white metal in accordance with SSPC SP-10and a commercial marine quality nonhazardous corrosion

18、-inhibiting and oil-resistant primer coating be applied forprotection for a period of one year during shipping and inshipyard handling.4.7 Class B Manhole Cover AssembliesShall be galva-nized in accordance with Specification A153/A153M.5. Ordering Information5.1 The purchasers ordering information s

19、hall include thefollowing:5.1.1 ASTM designation and date.5.1.2 Type (see 4.1 and 4.2).5.1.3 Grade (see 4.3, 4.4, and 4.5).5.1.4 Class see (4.6 and 4.7).5.1.5 Quantity.5.1.6 RemarksHandles (are/are not) required.5.1.7 ApprovalClassification society approval (is/is not)required.5.1.8 Gasket, if other

20、 than specified (see 6.8).6. Materials and Manufacture6.1 Plate for the cover, ring, hinge pad and hinge blade shallbe in accordance with Specification A36/A36M or A131/A131M steel.6.2 Round bar for the handle shall be in accordance withSpecification F783, Type A.6.3 Round bar for the hinge pin shal

21、l be of SpecificationA575 steel.6.4 Welded studs shall be34 in. (19.1 mm)10 UNC-2Aby134 in. (44.5 mm) long and manufactured of ordinary steel tocommercial standards. Threads shall be the coarse thread seriesin accordance with the latest issue of ANSI B1.1.6.5 Washers shall be ANSI B18.2.1 Type A,34-

22、in. (19.1-mm) washer, 2-in. (50.8-mm) by 0.148-in. (3.8-mm) thickstandard flat manufactured of yellow brass, in accordance withSpecification B36/B36M.6.6 Heavy hex nuts shall be34 in. (19.1 mm)10 UNC-2Band manufactured of yellow brass, in accordance with Speci-fication B36/B36M. Threads in nuts shal

23、l conform to thedimensions for coarse threads with tolerances prescribed inaccordance with ANSI B1.1. The nuts shall conform todimensions prescribed in accordance with ANSI B18.2.1.6.7 Cotter pin to be in accordance with Specification B36/B36M yellow brass,18 by 134 in. (3.2 by 44.5 mm) long.6.8 Unl

24、ess otherwise specified in ordering information,gasket to be rubber,316 in. (4.8 mm) thick, 50 6 5 durometersper Classification D2000 5BC507 A14 E034. For manholecover assemblies for government application, see Annex A2for type of gasket.6.9 Welding to conform to the latest issue of AmericanBureau o

25、f Shipping Rules or other such classification societyrules as may be applicable.6.10 Details of bolted manholes are shown in Fig. 1.7. Dimensions7.1 Dimensions of manhole shall be as indicated in Table 1.7.2 For plating up to and including14-in. (6.4-mm)thickness, use cover plate of14-in. (6.4-mm) t

26、hickness. Platingover14-in. (6.4-mm) up to and including38-in. (9.5-mm)thickness; use cover plate of38-in. (9.5-mm) thickness. Platingover38-in. (9.5-mm) thickness, use cover plate of12-in.(12.7-mm) thickness.8. Finish8.1 Items produced under this specification shall be free ofsplinters, sharp edges

27、, burrs, projections, and weld spatters.8.2 Unless otherwise specified in ordering data, items shall,after fabrication, have a Class A finish.9. Sampling9.1 For orders for one or two manhole cover assemblies,each manhole assembly shall be inspected.9.2 For orders for three to ten manhole cover assem

28、blies,two manhole cover assemblies shall be selected at random. Ifany one of them fails to meet requirements, then all manholecover assemblies in the order shall be inspected.9.3 For orders for more than ten manhole cover assemblies,they shall be separated into groups of ten (or fraction thereof)for

29、 sampling purposes.10. Inspection and Testing10.1 ResponsibilityUnless otherwise specified in theorder, the manufacturer is responsible for the performance ofall inspection and testing specified herein. The manufacturermay use his own facilities or any commercial facility accept-able to the purchase

30、r. The purchaser reserves the right toperform any of the inspections and tests set forth where suchare deemed necessary to assure that supplies conform toprescribed requirements. Nonconforming manhole cover as-semblies shall not be offered for delivery.10.2 InspectionThe dimensions of the manhole co

31、verassembly and its components shall be checked to ensure thatthey are within specified tolerances.10.3 Test MethodsEach manhole cover assembly shall bedesigned to the pressure listed in Table 1 and tested to apressure equal to 1.5 times the design prerssure. The testpressure shall be held for a min

32、imum of 5 min. There shall beno visible sign of leakage, permanent deformation, or otherindications of structural failure of the manhole cover assembly.F1144 98 (2012)210.3.1 Before delivery, manhole cover assemblies shall becertified as to their watertight and oiltight integrity. Groups ofmanhole c

33、over assemblies whose representative samples passthe tightness test shall be certified for watertight and oiltightintegrity to their design pressure.NOTE 11 in. = 25.4 mm.FIG. 1 Manhole Cover Assembly, Bolted, Hinged, Semi-Flush, Oiltight and Watertight.F1144 98 (2012)311. Product Marking11.1 Each m

34、anhole cover assembly shall be marked with thepurchase order number, item number from purchase order,ASTM designation number, type, grade, class, and manufac-turers name. Marking may be by paint, stencil, or weather-proof tag.12. Packaging and Package Marking12.1 Unless otherwise specified, packagin

35、g shall conform tomanufacturers normal commercial practice, and in such amanner that will ensure acceptance by common carrier andafford protection against physical damage during shipment.NOTE 11 in. = 25.4 mm.FIG. 1 Manhole Cover Assembly, Bolted, Hinged, Semi-Flush, Oiltight and Watertight. (contin

36、ued)F1144 98 (2012)4TABLE1DimensionsforBolted,Hinged,Semi-Flush,OiltightandWatertightManholeCoverAssemblyANOTE11in.=25.4mm.TypeGradePlateThicknessDeckCutOverallSizeABCDE,F,GHIJKin.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)I114(6.5)1523(381584)2338(86)634(171)721147712(191)8(203)914

37、(235)1012(267)4(102)I238(9.5)1523(381584)2338(86)634(171)721147712(191)8(203)914(235)1012(267)4(102)I312(12.5)1523(381584)2338(86)634(171)721147712(191)8(203)914(235)1012(267)4(102)II114(6.5)1824(457610)2314(83)612(165)8181449(229)912(241)1034(273)12(305)3(76)II238(9.5)1824(457610)2314(83)612(165)81

38、81449(229)912(241)1034(273)12(305)3(76)II312(12.5)1824(457610)2314(83)612(165)8181449(229)912(241)1034(273)12(305)3(76)LMStudQuantityDesignPressureWeightin.(mm)in.(mm)psi(kPa)lb(kg)5(127)558(143)2212.082.790415(127)558(143)2227.0186.2112515(127)558(143)2247.9330.2134615(127)558(143)248.962.1100455(1

39、27)558(143)2420.0137.9126575(127)558(143)2435.6245.515269AThelettersintheheadingsdesignatethefollowing:A=numberofspacesonstraightside,B=boltspacing(straightside),C=totalspan,D=numberofspacesonarcside,E=boltspacing(arcside),F=arcspan,G=accesswayinnerradius,H=seatandgasketinnerradius,I=boltcirclearcra

40、dius,J=seatandgasketouterradius,K=offsetforradiifromcenterofaccesswayandcover,L=distancefromcenterlineofcovertocenterlineofhingeblade,andM=distancefromcenterlineofcovertocenterlineofhingepad.F1144 98 (2012)5Shipping containers shall conform to carrier regulations asapplicable to the mode of transpor

41、tation.12.2 For government procurements for long-term storage oroverseas shipment, the requirements of Annex A1 apply. Insuch case, the required level of packaging shall be specified.13. Keywords13.1 bulkhead; decks; manhole cover; manhole cover as-sembly; marine technology; shipsANNEXES(Mandatory I

42、nformation)A1. PACKING FOR DoD PROCUREMENTSA1.1 Referenced DocumentsA1.1.1 Federal Specifications:PPP-B-576Box, wood, cleated, veneer, paper overlaid.PPP-B-585Boxes, wood, wirebound.PPP-B-591Boxes, fiberboard, wood-cleated.PPP-B-601Boxes, wood, cleated-plywood.PPP-B-621Boxes, wood, nailed and lock c

43、orner.PPP-B-636Box, fiberboard.PPP-B-640Boxes, fiberboard, corrugated, triple, wall.A1.1.2 Military Standard:MIL-STD-129Marking for shipment and storage.A1.1.3 Offcial Classification Committee Rules:Uniform Freight Classification Rules.A1.2 PreservationA1.2.1 None required.A1.3 PackingA1.3.1 The man

44、hole cover assembly shall be cushioned,blocked, or braced within the container in a manner to prohibitmovement. Unless otherwise specified in the order, one man-hole cover assembly shall be packed per container. When morethan one manhole cover assembly is required to be packed ineach container, the

45、gross mass of the wood or wood-cleatedboxes shall not exceed approximately 100 kg.A1.3.2 Level AManhole cover assembly shall be packedin containers conforming to any one of the following specifi-cations at the option of the manufacturer:Specification Type or ClassPPP-B-576 OverseasPPP-B-585 Class 3P

46、PP-B-591 OverseasPPP-B-601 OverseasPPP-B-621 Class 2PPP-B-636 WeatherresistantPPP-B-640 Class 2Boxes shall be closed and banded in accordance with theapplicable box specification.A1.3.3 Level BManhole cover assemblies shall be packedin boxes conforming to any of the following specifications atthe op

47、tion of the manufacturer:Specification Type or ClassPPP-B-576 DomesticPPP-B-585 Class 1 or 2PPP-B-591 DomesticPPP-B-601 DomesticPPP-B-621 Class 1PPP-B-636 DomesticPPP-B-640 Class 1Box closures shall be as specified in the applicable boxspecification. The gross mass of wood or wood-cleated boxesshall

48、 not exceed 100 kg.A1.3.4 Level CPacking shall be accomplished in a man-ner that will ensure acceptance by common carrier, at lowestrate, and will afford protection against physical or mechanicaldamage during direct shipment from the supply source to theusing activity for early installation. The shi

49、pping containers ormethod of packing shall conform to the uniform freightclassification rules and regulations or other carrier regulationsas applicable to the mode of transportation and may conform tothe manufacturers commercial practice.A1.4 MarkingA1.4.1 In addition to any special marking required by theorder, shipment shall be marked in accordance withMIL-STD-129.F1144 98 (2012)6A2. DoD MANHOLE COVER ASSEMBLY SPECIAL APPLICATIONA2.1 Referenced Documents (for this an