ANSI ASTM F1150-2016 Standard Specification for Commercial Food Waste Pulper and Waterpress Assembly.pdf

1、Designation: F1150 16 An American National StandardStandard Specification forCommercial Food Waste Pulper and Waterpress Assembly1This standard is issued under the fixed designation F1150; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revi

2、sion, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers commercial pulping and wa-terpress assemblies intended for grinding of foo

3、d scraps, paper,cardboard, and disposable plastic food-service ware.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.3 The following

4、 safety hazards caveat pertains only to thetest method portion, Section 13, of this specification: Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpract

5、ices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:2A6/A6M Specification for General Requirements for RolledStructural Steel Bars, Plates, Shapes, and Sheet PilingA29/A29M Specification for General Requirements for SteelBars, Carbon

6、 and Alloy, Hot-WroughtA53/A53M Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessA126 Specification for Gray Iron Castings for Valves,Flanges, and Pipe FittingsA240/A240M Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pr

7、essureVessels and for General ApplicationsA269 Specification for Seamless and Welded AusteniticStainless Steel Tubing for General ServiceA276 Specification for Stainless Steel Bars and ShapesA436 Specification for Austenitic Gray Iron CastingsA505 Specification for Steel, Sheet and Strip, Alloy, Hot

8、-Rolled and Cold-Rolled, General Requirements forA513 Specification for Electric-Resistance-Welded Carbonand Alloy Steel Mechanical TubingA519 Specification for Seamless Carbon and Alloy SteelMechanical TubingA532/A532M Specification for Abrasion-Resistant CastIronsA554 Specification for Welded Stai

9、nless Steel MechanicalTubingA582/A582M Specification for Free-Machining StainlessSteel BarsA681 Specification for Tool Steels AlloyB43 Specification for Seamless Red Brass Pipe, StandardSizesB75 Specification for Seamless Copper TubeD2000 Classification System for Rubber Products in Auto-motive Appl

10、icationsD2287 Specification for Nonrigid Vinyl Chloride Polymerand Copolymer Molding and Extrusion CompoundsD3915 Specification for Rigid Poly(Vinyl Chloride) (PVC)and Chlorinated Poly(Vinyl Chloride) (CPVC) Com-pounds for Plastic Pipe and Fittings Used in PressureApplications (Withdrawn 2015)3D3951

11、 Practice for Commercial PackagingE674 Specification for Industrial Perforated Plate andScreens (Round Opening Series)F104 Classification System for Nonmetallic Gasket Materi-alsF437 Specification for Threaded Chlorinated Poly(VinylChloride) (CPVC) Plastic Pipe Fittings, Schedule 80F439 Specificatio

12、n for Chlorinated Poly (Vinyl Chloride)(CPVC) Plastic Pipe Fittings, Schedule 80F441/F441M Specification for Chlorinated Poly(Vinyl Chlo-ride) (CPVC) Plastic Pipe, Schedules 40 and 80F442/F442M Specification for Chlorinated Poly(Vinyl Chlo-ride) (CPVC) Plastic Pipe (SDRPR)F443 Specification for Bell

13、-End Chlorinated Poly(VinylChloride) (Cpvc) Pipe Schedule 40 (Withdrawn 1986)31This specification is under the jurisdiction of ASTM Committee F26 on FoodService Equipment and is the direct responsibility of Subcommittee F26.01 onCleaning and Sanitation Equipment.Current edition approved Dec. 1, 2016

14、. Published January 2017. Originallyapproved in 1988. Last previous edition approved in 2011 as F1150 11. DOI:10.1520/F1150-16.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information

15、, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was devel

16、oped in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.12.2 National Fire P

17、rotection Agency Standard:4NFPA 70 National Electric Code2.3 NSF International Standards:5NSF/ANSI 13 Refuse Processors and Processing SystemsNSF ListingsFood Equipment2.4 Underwriters Laboratory Standards:6UL 430 Waste DisposersUL 508 Electrical Industrial Control Equipment3. Terminology3.1 General

18、Commercial pulpers with waterpresses areintended for grinding food waste, food service paper andcardboard products, food service plastic products, documentsincluding computer printouts, general office and retail storepaper, and cardboard waste. Materials are ground in a water-filled tank (pulper) to

19、 produce a slurry which is then passed tothe waterpress to be de-watered. Pulpers are not intended to beused for grinding glass, china, metal, wood, clam, or oystershells. Any small pieces of metal inadvertently placed in thepulper, such as cardboard box staples, aluminum refreshmentcans, or tin foo

20、d cans, shall be removable from a trap in thepulper tank.3.2 Definitions of Terms Specific to This Standard:3.2.1 pulperthe pulper tank has a motor driven grindingdisk to grind and cut waste material, and mixes this materialwith water to produce a slurry that is pumped to the waterpressthrough a siz

21、ing screen. Pulpers may consist of the followingprinciple parts: tank, motor, grinding disk, particle sizing ring,trash box, legs, feed chute, stationary, and rotating cutters.3.3 waterpressthe waterpress de-waters the slurry gener-ated in the pulper by use of a vertical, inclined, or horizontalscre

22、w and perforated screen, then discharges the pulp down achute to a waste container. Water removed during this processis pumped to the pulper tank in order to conserve fresh wateruse. Waterpresses may consist of the following parts: shell,helical transport screw, perforated screen, gearbox, motor,com

23、pression cone, discharge housing, chute, and pump.4. Classification4.1 GeneralPulper and waterpress assemblies shall be ofthe following type, size, and options as specified.4.2 Type, Size, and Options (See Table 1):4.2.1 Type AFree-standing pulper and waterpress assem-bly with tray assembly and flan

24、ged feet.4.2.2 Type BUndercounter pulper for 34-in. (86-cm) highcounter and waterpress with feed hood and bullet feet.4.3 All equipment of the same model designation andoptions on the same purchase order shall have componentinterchangeability for serviceability.5. Ordering Information5.1 Purchasers

25、should select the preferred options permittedin this specification and include the following information inprocurement documents:5.1.1 Title, number, and date of this standard.5.1.2 Classification of size and type (see Section 4).5.1.3 Electrical power supply voltage range (see 9.1).5.1.4 Electrical

26、 controls when specified to be remote fromthe unit (see 9.3).5.1.5 Optional automatic shutdown timer when specified(see Section 4).5.1.6 Spare and maintenance parts required.5.1.7 Optional tray flush uses recycled water from thewaterpress when specified (see Section 4).5.1.8 Optional waterpress for

27、high profile pulp discharge 18in. above standard height optional when specified (see Section4).5.1.9 Optional trough flush when specified (see Section 4).5.1.10 Optional single feed trough connections on whenspecified (see Section 4).5.1.11 Optional double feed trough connections when speci-fied (se

28、e Section 4).5.1.12 Optional feed hood with tray for Type B (see Section4).5.1.13 Designate special features required for installation,such as location of controls, location of feed-hood and troughopenings, waterpress discharge location, and location for coldwater and drain connections.6. Materials6

29、.1 Unless otherwise specified, pulpers and waterpressesshall be fabricated of materials specified in documents refer-enced in Section 2. Materials used shall be free from defectswhich would adversely affect the performance or maintainabil-ity of individual components or the overall assembly. Unit sh

30、allbe manufactured for cleanability.6.1.1 Corrosion-Resistant SteelShall conform to the re-quirements of any 300 series steel specified in SpecificationsA240/A240M, A554, A276, and A582/A582M.4Available from National Fire Protection Association (NFPA), 1 BatterymarchPark, Quincy, MA 02269-9101.5Avai

31、lable from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140.6Available from Underwriters Laboratories (UL), 333 Pfingsten Rd.,Northbrook, IL 60062.TABLE 1 Type, Size, and OptionsOptionsType Pulper with Waterpress A BSize Pulper DiameterInchesMaximum24 30 24 30Pulper Mo

32、tor HP 5 7.5 5 7.5Waterpress Motor HP 2 3 2 31 Automatic Shutdown Timer 3 3 3 32 18 In. Higher than StandardWaterpress 3 3 3 33 Tray Flush (RecirculatedWater) 3 3 3 34 Trough Flush (Recirculated) 2 2 3 35 Single Feed ThroughConnection 2 2 3 36 Double Feed ThroughConnection 2 2 3 37 Feed Hood with Tr

33、ay 4 4 3 3(1) Pulper cover plate supplied in lieu of feed hood.(2) Pulper and waterpress type not compatible with optional feature.(3) Indicates available option for given type pulper with waterpress.(4) Standard for Type A.F1150 1626.1.2 Corrosion-Resisting MaterialCorrosion-resistingmaterial is ot

34、her than corrosion resistant steel that is equivalentin the pulper and waterpress application.6.1.3 Abrasion-Resistant Cast IronShall conform to therequirements specified in Specification A532/A532M.6.1.4 Austenitic Gray IronShall conform to the require-ments specified in Specification A436.6.1.5 Co

35、pper TubeShall conform to the requirementsspecified in Specification B75.6.1.6 Brass PipeShall conform to the requirements speci-fied in Specification B43.6.1.7 Alloy SteelShall conform to the requirements speci-fied in Specifications A681, A29/A29M, A6/A6M, A513,A505, and A519.6.1.8 Black and Galva

36、nized PipeShall conform to therequirements specified in Specification A53/A53M.6.1.9 Gaskets/SealsShall conform to the requirementsspecified in Specification D2287, Classification D2000, andClassification F104.6.1.10 Perforated MetalShall conform to the require-ments specified in Specification E674.

37、6.1.11 Stainless Steel PipeShall conform to the require-ments specified in Specification A269.6.1.12 Plastic Piping and FittingsShall conform to therequirements specified in Specifications F441/F441M, F442/F442M, F443, F437, F439, and D3915.6.1.13 Austenitic Gray Iron Pipe FittingsShall conform toth

38、e requirements specified in Specification A126.7. Design and Construction7.1 The pulper and waterpress shall be complete, ready forwater, waste, and electrical connection. Undercounter unitsshall be ready for connection to tabling or trough mounting.Optional remote controls shall be complete and rea

39、dy for wallmount and interconnection to the equipment. The pulper andwaterpress shall comply with the requirements of UL 430 andUL 508.7.2 ValvesFlow valves or fresh water solenoid valves, orboth, and backflow prevention valves or air gap shall be ofcorrosion-resistant materials. Solenoid valves sha

40、ll be fullyautomatic and suitable for 100F (37.8C) water. Manual flowvalves or fresh water valves, or both, when provided, shall beof corrosion-resistant materials. Valves shall be suitable for100F (37.8C) water. Backflow prevention shall be in accor-dance with NSF/ANSI 13.7.3 TanksTanks shall be of

41、 corrosion-resistant steel withminimum sheet metal thickness of 0.070 in. (1.78 mm).7.4 WaterpressWaterpress enclosure shall be of corrosion-resistant steel with minimum sheet metal wall thickness of0.070 in. (1.78 mm).Any waterpress frame structure shall be ofcorrosion-resistant steel or painted ca

42、rbon steel. Frame mate-rial shall be of 0.120-in. minimum thickness. The waterpressscreen shall be of 0.059 (1.50 mm) thickness minimumcorrosion-resistant perforated steel. Access port for cleaningthe screen and a manual cold water screen flush system shall beprovided. The waterpress flight screw sh

43、all be of corrosion-resistant steel. Thickness of the flight shall be 0.125-in.(3.18-mm) minimum thickness.7.5 Level SensorA level sensor shall be supplied witheach pulper for the purpose of controlling water level in thepulper tank. The sensor shall be adjustable.7.6 CutterEach pulper shall be supp

44、lied with suitablecutters. Cutters shall be of abrasion-resistant iron, tool steel,corrosion-resisting material, or tool steel with carbide cuttingedges. Cutters on the disk and sizing ring shall be individuallyreplaceable.7.7 Sizing RingEach pulper shall be supplied with acorrosion-resistant steel

45、perforated ring.7.8 PumpsShall be of non-ferrous or austenitic gray ironcastings. Bearings and motors shall be protected from watercontamination by a mechanical shaft seal (see 7.13). Pumpsmay be direct or belt driven.7.9 GearboxEach waterpress flight screw shall be directlydriven by a helical or wo

46、rm gear, single, or double reductiongearbox. The gearbox may be direct or belt driven.7.10 Compression ConeWaterpress compression cones, ifused, shall be of corrosion-resistant steel, non-ferrouscorrosion-resistant material, or austenitic gray iron casting. Thecone shall be tapered to allow gradual

47、de-watering of the pulp.7.11 Trash BoxEach pulper may be supplied with anexternally removable container of corrosion-resistant steel withminimum sheet metal thickness of 0.059 in. (1.50 mm).Minimum usable size of the container shall be 70 in.3(1147cm3).7.12 Pulper DiskThe disk shall be of corrosion-

48、resistantsteel with a minimum thickness of 0.218 in. (5.54 mm) with atleast ten shredding teeth or equivalent shredding mechanismattached.7.13 Pulper Motor Shaft SealShall be a water flushedmechanical seal. The seal is to prevent soil and water leakagedown the shaft from the pulper to the motor.7.14

49、 MotorThermal overload protection shall be providedeither on the motor or in the control circuitry.7.15 Support LegsPulper and waterpress shall be sup-ported by at least 4 legs, each with bullet or flange feet that canbe adjusted, plus or minus34-in. (19 mm) from nominal forleveling the unit. Legs and feet shall be designed for cleanabil-ity.7.16 Plating, Coating, and PaintingPulpers or their indi-vidual components shall be plated, coated, or painted forcorrosion protection in accordance with the manufacturersstandard practice.7.17 Wiring a