ANSI ASTM F1196-2000 Standard Specification for Sliding Watertight Door Assemblies.pdf

1、Designation: F1196 00 (Reapproved 2013) An American National StandardStandard Specification forSliding Watertight Door Assemblies1This standard is issued under the fixed designation F1196; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revi

2、sion, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers the design, manufacture, andtesting of sliding watertight door assemblies

3、intended to ensurethe watertight integrity of personnel access openings in water-tight bulkheads.1.2 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.2. Referenced Documents2.1 ASTM Standards:2A36/A36M Specification for

4、Carbon Structural SteelF1197 Specification for Sliding Watertight Door ControlSystems2.2 Military Specification:MIL-S-901 Shock Test, H.I. (High Impact); ShipboardMachinery, Equipment and Systems, Requirements for32.3 American Bureau of Shipping:Rules for Building and Classing Steel Vessels42.4 Code

5、 of Federal Regulations:5Title 46, Part 159.010, Independent Laboratory: Acceptance,Listing and TerminationTitle 46, Part 163.001, Doors, Watertight, Sliding (and DoorControls), for Merchant Vessels (through the 1991 edition)2.5 International Maritime Organization (IMO):International Code for the Ap

6、plication of Fire Test Proce-dures (FTP)63. Terminology3.1 Definitions:3.1.1 door assemblya door panel and its associated panelstiffening.3.1.2 frame assemblya rigid frame designed to be attachedto a watertight bulkhead. The guide tracks necessary to ensureproper door and frame alignment are also in

7、cluded as part ofthe frame assembly.3.1.3 horizontal sliding watertight doora sliding water-tight door that opens and closes with a horizontal movement.3.1.4 opening handthe direction in which a horizontalsliding watertight door opens. A left-hand opening door opensto the left when viewed from the s

8、ide of the bulkhead on whichthe door assembly is located. A right-hand opening door opensto the right when viewed from the side of the bulkhead onwhich the door assembly is located.3.1.5 pressure headthe pressure which a sliding watertightdoor assembly is designed to withstand. For a door locatedbel

9、ow the bulkhead deck, it is equivalent to the pressureexerted by a column of water the height of which is equal to thevertical distance from the bulkhead deck to the door sill in itsinstalled location. For a door located above the bulkhead deck,it is equivalent to the pressure exerted by the maximum

10、 head ofwater for its location, as determined in the damage stabilitycalculations.3.1.6 sliding watertight door assemblya steel door assem-bly and a steel frame assembly fitted with a replaceableinterface between the two that ensures watertightness betweendoor and frame at the design pressure head.3

11、.1.7 vertical sliding watertight doora sliding watertightdoor that opens and closes with a vertical movement.4. Classification4.1 Sliding watertight doors consist of four types:1This specification is under the jurisdiction of Committee F25 on Ships andMarine Technology and is the direct responsibili

12、ty of Subcommittee F25.03 onOutfitting and Deck Machinery.Current edition approved May 1, 2013. Published May 2013. Originallyapproved in 1989. Last previous edition approved in 2008 as F1196 - 00(2008).DOI: 10.1520/F1196-00R13.2For referenced ASTM standards, visit the ASTM website, www.astm.org, or

13、contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:

14、/www.dodssp.daps.mil.4Available from American Bureau of Shipping (ABS), ABS Plaza, 16855Northchase Dr., Houston, TX 77060, http:/www.eagle.org.5Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http:/www.access.gp

15、o.gov.6Available from the International Maritime Organization, 4Albert Embankment,London, SE1 7SR UK.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.1.1 Type IAHorizontal doors that conform to the sizesspecified in Table 1 as illust

16、rated in Fig. 1.4.1.2 Type IBVertical doors that conform to the sizesspecified in Table 2 as illustrated in Fig. 2.4.1.3 Type IIAHorizontal doors that conform generally tothe requirements of this specification, but that necessitatespecial requirements as indicated in Section 5.4.1.4 Type IIBVertical

17、 doors that conform generally to therequirements of this specification, but that necessitate specialrequirements as indicated in Section 5.4.2 Watertight doors consist of three classes:NOTE 1These classifications are in agreement with those defined andaccepted by the International Convention for the

18、 Safety of Life at Sea(SOLAS), regulatory bodies, and classification societies.4.2.1 Class 1Doors that are hinged and dogged. Thisspecification is not applicable to this class of door.4.2.2 Class 2Sliding doors that are operable both locallyand remotely by hand gear.4.2.3 Class 3Sliding doors that a

19、re operable both locallyand remotely by hand and by power.5. Ordering Information5.1 The following shall be specified when ordering:5.1.1 Quantity,5.1.2 Type,5.1.3 Class,5.1.4 Size,5.1.5 Opening hand,5.1.6 Door and frame material,5.1.7 Pressure head (if other than standard),5.1.8 Supplementary requi

20、rements (if any),5.1.9 Additional requirements as contracted by the manu-facturer and purchaser, and5.1.10 ASTM specification designation.6. Design6.1 Sliding watertight door assemblies shall be designed tomaintain watertightness within the limits set forth in thisspecification. Doors shall be desig

21、ned to open and close withinthe limitations specified in Specification F1197.6.2 Assemblies shall be of substantial and rigid constructionto ensure that doors can be closed under a static headequivalent to a water height of at least 1 m above the sill on thecenterline of the door.6.3 There shall be

22、a replaceable interface between the doorand frame assemblies, such as a brass rubbing strip or resilientgasket, to ensure watertightness between door and frame at thedesign pressure head.6.3.1 The replaceable interface may be incorporated into thedoor assembly, the frame assembly, or both.6.3.2 Asse

23、mblies shall be designed and constructed so as tobe capable of preventing the passage of smoke and flame to theend of the 1-h standard fire test described by IMO FTP. Whenspecified by the purchaser, assemblies shall also be insulated toprevent the transfer of heat to at least the same degree as thea

24、djacent bulkhead. A fire test is not required if the assemblydesign incorporates details that have been demonstrated suchas by a fire test on a similar door with smaller dimensions, toprevent the passage of smoke and flame. Also, a separatepressure test to determine continued watertightness after th

25、estandard fire test is not required.6.3.3 Assembles shall be designed in such a manner that thereplaceable interface will be protected from damage when thedoor is in the open position.6.4 Sliding watertight door assemblies shall be designed toprovide sufficient allowance or means of adjustment to ma

26、in-tain the original watertight integrity as the watertight jointwears through normal usage.TABLE 1 Type IA Door DimensionsSize Door SizeA,in.AB,in.C,in.D,in.E,in.F,in.1 2 ft. 2 in. by 5 ft. 6 in. 26 66 64 76 17 782 2 ft. 6 in. by 5 ft. 0 in. 30 60 72 84 16 723 2 ft. 6 in. by 6 ft. 0 in. 30 72 72 84

27、 18 844 3 ft. 0 in. by 5 ft. 6 in. 36 66 84 96 18 78A1 in. = 25.4 mm.FIG. 1 Type IA Door and FrameTABLE 2 Type IB Door DimensionsSize Door SizeA,in.AB,in.C,in.D,in.E,in.1 2 ft. 2 in. by 5 ft. 6 in. 26 66 142 155 172 2 ft. 6 in. by 5 ft. 0 in. 30 60 130 143 163 2 ft. 6 in. by 6 ft. 0 in. 30 72 154 16

28、7 184 3 ft. 0 in. by 5 ft. 6 in. 36 66 142 155 18A1 in. = 25.4 mm.F1196 00 (2013)26.5 Means shall be provided for lubrication of all partsnecessary for satisfactory operation.6.6 Sliding watertight door assemblies shall have a maxi-mum horizontal opening of 48 in. (122 cm).6.7 Door AssembliesType I

29、(standard) doors are designedfor a pressure head of 20 ft (6 m) of water. Type II (nonstan-dard) doors shall be designed for the pressure head as specifiedin 3.1.5 and 5.1.7, but not less than 20 ft (6 m) for doorsinstalled below the bulkhead deck.6.7.1 The door panel and panel stiffener assembly sh

30、all bedesigned based on 40 % of the yield strength of the materialused to construct the panel and its stiffeners (see 7.1).6.7.2 The door panel and stiffener assembly shall have amaximum deflection of span/240.6.7.3 Retaining grooves or aligning strips shall be providedat the tops and bottoms of hor

31、izontal assemblies and at thesides of vertical assemblies to maintain doors in properalignment when they are not in the closed position.6.8 Frame AssembliesThe door frame shall be continuouson all four sides. The door frame shall be of sufficient rigidityto maintain a watertight seal under the appli

32、cable operatingconditions and the design head as specified in 6.7.6.8.1 If the door frame is to be welded to the bulkhead on areinforcing member, which acts as a secondary frame andwhich is continuous around the door opening, the I of thatmember may be included to obtain the required frame I value.(

33、See also the Appendix X1.)6.8.2 The frame extension for sliding watertight doors shallbe made in one continuous piece, or suitable construction shallbe used to ensure proper alignment.6.8.3 Horizontal doors shall be supported by lubricatedrollers to maintain alignment and minimize friction.6.8.4 The

34、 bottom of the frame assembly shall be designed sothe door will not be prevented from closing properly bylodgements of dirt or debris.6.8.5 A sill plate of316-in. (5-mm) minimum thickness maybe used to cover the bottom trackway provided it is designed toretract automatically when the door closes. Si

35、ll plate hingesshall be designed and located to prevent clogging with dirt.6.9 Actuating Component Attachments Assemblies shallbe fitted with the necessary attachments for actuating compo-nents and controls.6.9.1 Door control systems shall comply with the require-ments of Specification F1197.7. Mate

36、rials and Manufacture7.1 Materials:7.1.1 The door panel, panel stiffness, door frame, tracks, andall attachments affecting watertight integrity shall be made ofa material accepted in the Rules for Building and ClassingSteel Vessels of theAmerican Bureau of Shipping (ABS Rules)for use in the fabricat

37、ion of watertight subdivision bulkheads,for example, Specification A36/A36M steel. Special consider-ation shall be given to the choice of materials for componentsexposed to corrosive environments such as on assemblieslocated in engine rooms and cargo holds.7.1.2 All fasteners shall be brass or stain

38、less steel suitablefor the purpose intended.7.2 Manufacture:7.2.1 All welding of the door frame shall be continuous.Door panel stiffeners may be attached by intermittent welding.All welding shall be in accordance with the requirements ofPart I, Section 30 of the ABS Rules.7.2.2 All load-bearing main

39、 structural components of thedoor and frame shall have a minimum thickness of14 in. (7mm).7.2.3 The contact surfaces of the door and frame shall befinished as necessary to provide a plane surface and a joint thatmeets the requirements of this specification. Cast doors andframes, and doors and frames

40、 fabricated by welding, shall bethermally stress relieved before final machine work is per-formed.8. Workmanship, Finish, and Appearance8.1 All sharp and ragged edges shall be ground flush andremoved.8.2 Door, frame, and guide rail assemblies shall be abrasiveblasted to “near white” metal in accorda

41、nce with good com-mercial practice and coated with a nonhazardous primer.9. Inspection and Testing of Doors9.1 Shop Tests and Inspections (see also the SupplementaryRequirements ):9.1.1 Visual ExaminationEach completed door and frameshall be examined for quality workmanship and to assureconformance

42、to design plans and this specification.FIG. 2 Type IB Door and FrameF1196 00 (2013)39.1.2 Hydrostatic TestEach completed sliding watertightdoor assembly shall be subjected to a hydrostatic shop test toverify its strength, rigidity, workmanship, and watertightness.9.1.2.1 Hydrostatic Test SetupThe do

43、or frame shall bemounted in either a vertical or horizontally flat position on areinforced test plate or slab. Means shall be provided to vent airfrom the enclosure formed by the door, frame, and plate and tosupply water, at the required test pressure, to this enclosure.Means shall also be provided

44、for catching and measuring theamount of water that leaks between sealing surfaces of the doorpanel and frame. Except in the case of double-seated doors, itwill only be necessary to apply pressure to that side of the doorwhich will tend to separate the sealing surfaces.9.1.2.2 Hydrostatic Test Proced

45、ureThe door shall beclosed by operating equipment that restricts the amount ofclosing force to that available from the operating gear to beused in the shipboard installation. The enclosure shall then becompletely filled with water, the air shall be vented, and thetest pressure shall be applied and h

46、eld for at least 10 min duringwhich time the leakage rate shall be determined. The testpressure shall not be less than that specified in 6.7 and 6.8. Themeasured leakage rate, A, shall not exceed that given by thefollowing formula:A gal/h! 5P115!303Sh31600orp3130D(1)where:P = perimeter of door openi

47、ng, ft;h = test head, ft; andp = pressure, lb/in.210. Certification10.1 The manufacturer shall furnish to the purchaser writtencertification for each sliding watertight door assembly. Thecertification shall specify that the assembly has beenmanufactured, inspected, and tested in accordance with this

48、specification and that it has been found to meet the require-ments contained herein (see also S3.1.3).11. Nameplate11.1 Watertight Door NameplateA substantial corrosion-resistant nameplate shall be permanently attached to eachwatertight door on which is legibly stamped the name of themanufacturer, m

49、anufacturers serial number, ASTM specifica-tion designation, pressure head, the fire endurance rating inaccordance with IMO FTP, and the date (see also Supplemen-tal Requirement S4).12. Packaging and Package Marking12.1 Sliding watertight door assemblies shall be crated orattached to a pallet in a manner acceptable for shipment by acommon carrier. The door and door frame assemblies shall beshipped as one unit.12.2 Machined surfaces shall be coated with a preservativebefore shipment.12.3 Operating controls should be packaged with the doorfor shipment. S